BRINKMANN 810-3038-S Charcoal Smoker

Product Information

Specifications:

• Model: Brinkmann 810-3038-S
• Type: Charcoal Smoker
• Manufacturer: Brinkmann

Product Usage Instructions

Important Safety Warnings:
We want you to assemble and use your grill as safely as possible. Please pay close attention to safety warnings and instructions provided in the manual to avoid any accidents or injuries.

Assembly Instructions:

1. Inspect contents of the box to ensure all parts are included and undamaged.
2. It is recommended that two people work together when assembling this Charcoal Smoker.
3. Tools required for assembly:
   • Phillips Head Screwdriver
   • Hex Key Set
   • Cotter Pin Tool

Step-by-Step Assembly:

1. Choose a good, cleared assembly area and lay down cardboard to protect the grill finish and assembly area.
2. Turn the grill on its side to begin assembly.
3. Connect right and left legs together (2 pairs). The front pair legs will have 2 extra holes for front shelf supports.
4. Insert the shelf into the holes on the inside of the legs.

FAQ (Frequently Asked Questions)

• Q: Where can I find genuine replacement parts for Brinkmann 810-3038-S?
  A: You can shop for genuine replacement parts for Brinkmann 810-3038-S at Appliance Factory Parts.

• Q: What tools are required for assembling the Charcoal Smoker?
  A: The tools required for assembly are a Phillips Head Screwdriver, Hex Key Set, and Cotter Pin Tool.

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.

• DO NOT use grill without charcoal tray in place. DO NOT attempt to remove charcoal tray when tray contains hot coal.

• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away from grill.

• When using charcoal lighting fluid, allow charcoal to burn with grill lid and doors open until covered with a light ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.

• Only use charcoal chimney starter if starting fire in second section after 1st fire is already burning. Lighter fluid may ignite from heat causing flash fire. Otherwise, fires must be started in both cooking chambers at the same time.

• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• Do not store lighter fluid or other flammable liquids or material under the grill.

• Use caution when adjusting charcoal grate height. Handle may be hot when in use.

• Never raise or lower charcoal grate when water smoking as hot water may splash onto coals creating a burst of hot steam and coals.
  Grill is hot when in use. To avoid burns:

  • DO NOT attempt to move the grill.
  • Brace grill so the unit does not accidentally move.
  • Wear protective gloves or oven mitts.
  • DO NOT touch any hot grill surfaces.
  • DO NOT wear loose clothing or allow hair to come in contact with grill.

• Check grease level in tin can often and empty or change when 3/4 full. Use extreme caution as the smoker, tin can and its contents will be hot.

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.

• Never place more than 15 pounds on front shelf. Do not lean on the front shelf.

• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the metal and finish of your grill.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution when reaching into or under grill.

• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause bodily injury.

• In windy weather, place grill in an outdoor area that is protected from the wind.

• Close lid, doors and smoke stack to suffocate flame.

• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.

• After each use, clean the grill thoroughly and apply a light coat of vegetable oil to interior to prevent rusting. Cover the grill to protect it from excessive rusting.

• Use caution when lifting or moving grill to prevent strains and back injuries.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.

• Store the grill out of reach of children and in a dry location when not in use.

• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care & Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING YOUR GRILL.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.

We recommend two people work together when assembling this unit.
The following tools are required to assemble this Charcoal Smoker:

• Pliers
• Phillips & Flathead Screwdrivers
• Adjustable Wrench

PARTS LIST – Charcoal Smoker:

1. 2 Right Legs
2. 2 Left Legs
3. 1 Shelf
4. 1 Axle Rod
5. 2 Wheels
6. 2 Wheel Caps
7. 2 Leg Braces
8. 1 Firebox Support Bracket
9. 1 Grill Base
10. 1 Front Shelf
11. 2 Front Table Supports
12. 1 Charcoal Tray
13. 1 Charcoal Grate
14. 2 Charcoal Grate Adjusters
15. 3 Cooking Grills
16. 1 Warming Rack
17. 1 Grill Lid
18. 1 Smokestack Bracket
19. 1 Smokestack
20. 1 Smokestack Damper
21. 1 Spring
22. 1 Temperature Gauge
23. 1 Grill Lid Handle
24. 1 Firebox Lid Stop
25. 1 Firebox Lid
26. 1 Firebox Lid Handle
27. 1 Push Handle
28. 2 Firebox Cooking Grills
29. 1 Firebox Door Hinge
30. 1 Firebox Door
31. 1 Firebox Air Shutter
32. 1 Firebox Charcoal Grate
33. 1 Firebox Door Latch
34. 1 Firebox Base
35. 1 Grease Cup Holder

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: www.brinkmann.net
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.grillpartsonline.com

Parts Bag Contents

• 3 M6 X 25mm Phillips Head Shoulder Bolts
• 5 M5 X 12mm Phillips Head Bolts
• 1 M5 X 10mm Phillips Head Shoulder Bolts
• 13 M6 Hexagonal Nuts
• 6 M5 Hexagonal Nuts
• 4 Cotter Pins
• 45 M6 X 12mm Phillips Head Bolts

Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Turn the grill on its side to begin assembly.

• Step 1
  Connect right (item #1) and left legs (item #2) together (2 pairs). Front pair legs will have 2 extra holes for front shelf supports as illustrated.

• Step 2
  Insert shelf (item #3) into holes on the inside of legs.

• Step 3
  Put axle rod (item #4) through the holes on the right legs. Put wheels (item

  5) through the axle rod (item #4) and place the wheel caps (item #6) over the

  axle rod ends.

• Step 4
  Install leg braces (item #7) with support flange towards center of grill onto the legs using eight M6 x 12mm Phillips head bolts. Do not tighten bolts until Step 6 is completed.
  NOTE: Leg brace with two holes for grease cup holder must be mounted on right side of grill legs.

• Step 5
  Install firebox support bracket (item #8) onto the holes on the left legs using two M6 x 12mm Phillips head bolts. Do not tighten bolts until Step 6 is completed.

• Step 6
  Install grill base (item #9) with firebox opening towards left side on top of the legs using four M6 x 12mm Phillips head bolts. Install two M6 x 12mm Phillips head bolts and M6 nuts thru grill base (item #9) and leg braces (item

  7).

  NOTE: Now tighten all screws in Steps 1 thru Step 6.

• Step 7
  Attach front shelf (item #10) to front of grill base using two M6 x 12mm Phillips head bolts and M6 nuts. Attach table supports (item #11) with slotted holes towards front shelf using four M6 x 12mm Phillips head bolts.

• Step 8
  Attach push handle (item #27) onto firebox lid (item #25) using two M6 x 12mm Phillips head bolts.

• Step 9
  Attach smaller handle (item #26) using two M6 x 12mm Phillips head bolts and M6 nuts.

• Step 10
  Attach firebox lid stop (item #24) using one M5 x 12mm Phillips head bolt and M5 nut.

• Step 11
  Attach air shutter (item #31) onto firebox door (item #30) using one M6 x 12mm Phillips head bolt and M6 nut. Do not over tighten air shutter, air shutter should move freely. Attach door latch (item #33) using one M5 x 10mm Phillips head shoulder bolt and M5 nut as illustrated.

• Step 12
  Connect firebox door hinge (item #29) to the outside of door (item #30) and firebox base (item #34) using four M5 x 12mm Phillips head bolts and M5 nuts. Attach one M6 x 25mm Phillips head shoulder bolt onto firebox base (item #34) for door latch (item #33).

• Step 13
  Connect firebox lid (item #25) and firebox base (item #34) using six M6 x 12mm Phillips head bolts.

• Step 14
  Connect firebox and grill base (item #9) together using six M6 x 12mm Phillips head bolts.

• Step 15
  Connect firebox support (item #8) with firebox base (item #34) using two M6 x 12mm Phillips head bolts and M6 nuts.

• Step 16
  Install smokestack bracket (item #18) into grill lid (item #17) using two M6 x 12mm Phillips head bolts and M6 nuts.

• Step 17
  Install smokestack (item #19) onto smokestack bracket (item #18).

• Step 18
  To Install the temperature gauge (item #22), insert into center hole on grill lid (item #17), then turn it clockwise to upright position.

• Step 19
  Attach grill lid handle (item #23) using two M6 x 12mm Phillips head bolts and M6 nuts.

• Step 20
  Install grill lid (item #17) on grill base (item #9) using two M6 x 25mm Phillips head shoulder bolts and two cottor pins.

• Step 21
  Attach the charcoal tray (item #12) to charcoal grate (item #13) by hooking tray edges onto grate frame.

• Step 22
  Use charcoal grate adjusters (item #14) to lower charcoal grate assembly into grill base (item #9). Rest charcoal grate adjusters on supports in grill base (item #9).

• Step 23
  Install the warming rack (item #16) inside the grill lid (item #17). Insert the cotter pin through the holes from the outside of grill lid (item #17). Align the warming rack support arm holes with the holes on the side panel of grill base (item #9).

• Step 24
  Place cooking grills (item #15) on support lips of grill base (item #9).

• Step 25
  Place firebox charcoal grate (item #32) inside the bottom of firebox.

• Step 26
  Place firebox cooking grills (item #28) inside the top of firebox base (item

  34).

• Step 27
  Insert grease cup holder (item #35) into holes on right leg brace (item #7).

PREPARATION FOR USE & LIGHTING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GRILL.

Curing Your Grill

Prior to your first use of the Brinkmann Charcoal Smoker, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on your Brinkmann Charcoal Smoker.

IMPORTANT: To protect your grill from excessive rust, the unit must be properly cured and covered at all times when not in use. A cover for your Charcoal Smoker may be ordered directly from Brinkmann by calling 800-468-5252.

• Step 1
  Lightly coat all interior surfaces of the Charcoal Smoker including cooking grills with vegetable oil or vegetable oil spray. Do not coat charcoal grates or charcoal tray.

• Step 2
  Place a tin can on the grease cup holder. A tin can must be placed under the grease hole at all times.

• Step 3
  Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Charcoal Smoker (see “Adding Charcoal/Wood During Cooking” section of this manual).
  WARNING: Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
  If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. When charcoal is burning strong, carefully place hot coals in center of each charcoal grate.
  WARNING: DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.
  NOTE: To extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.
  IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 6
  Start with 8 to 10 pounds of charcoal. This should be enough charcoal to cook with once the curing process has been completed. Open the firebox air shutter approximately 1″ to 2″ and smokestack damper halfway. When charcoal is burning strong, carefully place the hot coals in center of charcoal grate in firebox.
  WARNING: Keep hot coals away from the firebox air shutter to prevent coals from falling out.

• Step 4
  Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid safely away from the grill.

• Step 5
  Open the firebox air shutter approximately 1″ to 2″ and smokestack damper half way. With grill lid open, stand back and carefully light charcoal and allow to burn until covered with a light ash (approximately 20 minutes). Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid.
  WARNING: Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid (approximately 20 minutes). Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or explosion when lid is opened.

• Step 6
  With coals burning strong, close the lid and door. Allow the temperature to reach the middle of the Ideal range. Maintain this temperature for 2 hours.

• Step 7
  Increase the temperature to middle of the Hot range. This can be achieved by opening the firebox air shutter and smokestack damper and adding more charcoal and/or wood (see “Adding Charcoal/Wood During Cooking” section of this manual). Maintain this temperature for 1 hour then allow unit to cool completely.
  NOTE: Never exceed the Hot range in cooking chamber. It is important that the exterior of the smoker is not scraped or rubbed during the curing process.

IMPORTANT: To protect your smoker from excessive rust, the unit must be cured periodically and covered at all times when not in use. A smoker cover can be ordered directly from Brinkmann by calling 800-468-5252.
YOUR BRINKMANN CHARCOAL SMOKER IS NOW CURED AND READY FOR USE.

OPERATING INSTRUCTIONS

Smoking

• Step 1
  Place a charcoal grate in firebox. Place cooking grills in cooking chamber, then follow instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Charcoal Smoker (see “Adding Charcoal/Wood During Cooking” section of this manual).
  WARNING: Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
  If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Carefully place 5 to 6 pounds of hot coals on charcoal grate.
  WARNING: Keep hot coals away from the firebox air shutter to prevent coals from falling out.
  NOTE: To extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.
  IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5
  If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Place 5 to 6 pounds of charcoal on charcoal grate.

• Step 2
  Place a tin can on the grease cup holder. A tin can must be placed under the grease hole at all times.

• Step 3
  Saturate charcoal with lighting fluid. With firebox lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid safely away from the grill.

• Step 4
  Open the firebox air shutter approximately 1″ to 2″ and smokestack damper half way. With firebox lid open, stand back and carefully light charcoal and allow to burn until covered with a light ash (approximately 20 minutes). Charcoal lighting fluid must be allowed to completely burn off prior to closing firebox lid.
  WARNING: Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or explosion when lid is opened.

• Step 5
  With coals burning well, carefully add wood chunks using long cooking tongs (see “Flavoring Wood” and “Adding Charcoal/Wood During Cooking” sections of this manual.)

• Step 6
  Place cooking grills on grill support lips. Use charcoal grate adjusters to position charcoal grate to lowest level.
  WARNING: Always wear oven mitts/gloves when adjusting cooking levels to protect your hands from burns.

• Step 7
  Place food on cooking grills and close lids.

• Step 8
  The ideal smoking temperature is between the low and high end of the Ideal range on your temperature gauge. For large cuts of meat, allow approximately one hour of cooking time per pound of meat. Always use a meat thermometer to ensure food is fully cooked before removing from grill.

• Step 9
  Allow grill to cool completely, then follow instructions in the “After-Use Safety” and “Proper Care & Maintenance” sections of this manual.

Smoke Cooking Tips
During the smoking process, avoid the temptation to open lid to check food. Opening the lid allows heat and smoke to escape, making additional cooking time necessary. Food closest to the firebox will cook and brown faster. Rotate food midway through the cooking cycle. If food is excessively browned or flavored with smoke, wrap food in aluminum foil after the first few hours of smoking. This will allow food to continue cooking without further browning or smoke flavoring.

When cooking fish or extra lean cuts of meat, you may want to try water smoking to keep the food moist. Before starting a fire, place charcoal grate to lowest level. Use a flat bottom metal pan shallow enough to fit between charcoal grate and cooking grills as a water pan. Set the metal pan on charcoal grate under food and cooking grills. Fill with water or marinade until full.

CAUTION: Always use oven mitts/gloves to protect your hands. Liquid in water pan will be extremely hot and can scald or burn. Always allow liquid to cool completely before handling. Do not allow liquid to completely evaporate from water pan.
CAUTION: Charcoal grate must be set at lowest level. Never raise or lower charcoal grate when water smoking as hot water may splash onto coals creating a burst of hot steam and coals.

Grilling In Cooking Chamber

• Step 1
  Remove cooking grills from cooking chamber and set aside. Place charcoal grate assembly to lowest level of cooking chamber.

• Step 2
  Place a tin can on the grease cup holder. A tin can must be placed under the grease hole at all times.

• Step 3
  Lightly coat all interior surfaces of the Charcoal Smoker including cooking grills with vegetable oil or vegetable oil spray. Do not coat charcoal grates or charcoal tray.

• Step 4
  Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Charcoal Smoker (see “Adding Charcoal/Wood During Cooking” section of this manual).
  WARNING: Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
  If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. When charcoal is burning strong, carefully place hot coals in center of each charcoal grate.
  WARNING: DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.
  NOTE: To extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.
  IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 7
  If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. Place the charcoal in center of each charcoal grate.

• Step 5
  Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid safely away from the grill.

• Step 6
  Open the firebox air shutter approximately 1″ to 2″ and smokestack damper half way. Stand back and carefully light charcoal. With firebox and cooking chamber lid open, allow charcoal to burn until covered with a light ash (approximately 20 minutes). Charcoal lighting fluid must be allowed to completely burn off prior to closing cooking chamber lid.
  WARNING: Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid and doors (approximately 20 minutes). Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or explosion when lid is opened.

• Step 7
  Wearing oven mitts/gloves, place the cooking grills on support lips of cooking chamber.
  WARNING: Always wear oven mitts/gloves when adjusting cooking levels to protect your hands from burns.

• Step 8
  Place food on cooking grills and close grill lid. Always use a meat thermometer to ensure food is fully cooked before removing from grill.

• Step 9
  Allow grill to cool completely, then follow instructions in the “After-Use Safety” and “Proper Care & Maintenance” sections of this manual.

Flavoring Wood
To obtain your favorite smoke flavor, experiment by using chunks, sticks or chips of flavor producing wood such as hickory, pecan, apple, cherry, or mesquite. Most fruit or nut tree wood may be used for smoke flavoring. Do not use resinous wood such as pine as it will produce an unpleasant taste. Wood chunks or sticks 3″ to 4″ long and 1″ to 2″ thick work best. Unless the wood is still green, soak the wood in water for 30 minutes or wrap each piece in foil and tear several small holes in the foil to produce more smoke and prevent the wood from burning too quickly. A lot of wood is not required to obtain a good smoke flavor. A recommended amount for the Charcoal Smoker is 5 to 6 wood chunks or sticks. Experiment by using more wood for stronger smoke flavor or less wood for milder smoke flavor. Additional flavoring wood should not have to be added during the cooking process. However, it may be necessary when cooking very large pieces of food. Follow instructions and cautions in the “Adding Charcoal/Wood During Cooking” section of this manual to avoid injury while adding wood.

Regulating Heat
To increase heat and air circulation, fully open firebox air shutter and Regulating Heat smokestack damper. If increased air circulation does not raise temperature sufficiently, more wood and/or charcoal may be needed. Follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual. To maintain the temperature, more wood and/or charcoal may need to be added during the cooking cycle.
NOTE: Dry wood burns hotter than charcoal, so you may want to increase the ratio of wood to charcoal to increase the cooking temperature. Hardwood such as oak, hickory, mesquite, fruit and nut wood are an excellent fuel because of their burning rate. When using wood as fuel, make sure the wood is seasoned and dry. DO NOT use resinous wood such as pine as it will produce an unpleasant taste.

Adding Charcoal/Wood During Cooking
Additional charcoal and/or wood may be required to maintain or increase cooking temperature.

• Adding Charcoal/Wood in Firebox

  • Step 1
    Stand back and carefully open firebox lid. Use caution since flames can flare- up when fresh air suddenly comes in contact with fire.

  • Step 2
    Wearing oven mitts/gloves, stand back a safe distance and use long cooking tongs to lightly brush aside ashes on hot coals. Use cooking tongs to add charcoal and/or wood, being careful not to stir-up ashes and sparks. If necessary, use your Charcoal Chimney Starter to light additional charcoal and/or wood and add to existing fire.
    WARNING: Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

  • Step 3
    When charcoal is burning strong again, close the firebox lid.

• Adding Charcoal/Wood in Cooking Chamber

  • Step 1
    Stand back and carefully open cooking chamber lid. Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.

  • Step 2
    Wearing oven mitts/gloves, remove food and cooking grills.

  • Step 3
    Stand back a safe distance and use long cooking tongs to lightly brush aside ashes on hot coals. Use cooking tongs to add charcoal and/or wood, being careful not to stir-up ashes and sparks. If necessary, use your Charcoal Chimney Starter to light additional charcoal and/or wood and add to existing fire.
    WARNING: Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

  • Step 4
    When charcoal is burning strong again, wear oven mitts/gloves and carefully replace cooking grill and food.

  • Step 5
    Close the cooking chamber lid and allow food to continue cooking.

AFTER-USE SAFETY

WARNING

• Always allow smoker and all components to cool completely before handling.
• Never leave coals and ashes in smoker unattended. Make sure coals and ashes are completely extinguished before removing.
• Before smoker can be left unattended, remaining coals and ashes must be removed from smoker. Use caution to protect yourself and property. Place remaining coals and ashes in a noncombustible metal container and completely saturate with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet surface beneath and around the smoker to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.
• Allow metal bucket or tin can and its contents to cool completely before removing. Dispose of contents properly.
• Cover and store smoker in a protected area away from children and pets.

Proper Care & Maintenance

• Cure your smoker periodically throughout the year to protect against excessive rust.
• To protect your smoker from excessive rust, the unit must be properly cured and covered at all times when not in use. A Charcoal Smoker cover may be ordered directly from Brinkmann by calling 800-468-5252.
• Wash cooking grills and charcoal grates with hot, soapy water, rinse well and dry. Lightly coat grills and grates with vegetable oil or vegetable oil spray.
• Clean inside and outside of smoker by wiping off with a damp cloth. Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting.
• If rust appears on the exterior surface of your smoker, clean and buff the affected area with steel wool or fine grit emery cloth. Touch-up with a good quality high-temperature resistant paint.
• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

ACCESSORIES

LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252. www.brinkmann.net

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: www.brinkmann.net
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.grillpartsonline.com

1-YEAR LIMITED WARRANTY

For 1-year from date of purchase, The Brinkmann Corporation warrants the Charcoal Smoker against defects due to workmanship or materials to the original purchaser. The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:

• This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse, improper maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation.
• This warranty does not cover surface scratches or heat damage to the finish, which is considered normal wear.
• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.
• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Charcoal Smoker under the terms of this warranty, please call Customer Service Department at 800-527-0717 for a Return Authorization Number and further instructions. A receipt or proof of purchase will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO 1-YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE CHARCOAL SMOKER TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

©2008 The Brinkmann Corporation
Dallas, Texas 75244 U.S.A
www.brinkmann.net

References

• CASO | caso.se
• personas.Se
• Repair Your Grill: Shop Replacement Parts for 24,880 Models
• Brinkmann Grill Parts - Select From 1001 Models

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