PORTUGAL M1805 motorline PROFESSIONAL User Manual

PORTUGAL M1805 motorline PROFESSIONAL User Manual

SAFETY INSTRUCTIONS

ATTENTION:

| This product is certified in accordance with European Community (EC) safety standards.
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| This product complies with Directive 2011/65/EU of the European Parliament and of the Council, of 8 June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment and with Delegated Directive (EU) 2015/863 from Commission.

| (Applicable in countries with recycling systems).
This marking on the product or literature indicates that the product and electronic accessories (eg. Charger, USB cable, electronic material, controls, etc.) should not be disposed of as other household waste at the end of its useful life. To avoid possible harm to the environment or human health resulting from the uncontrolled disposal of waste, separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources. Home users should contact the dealer where they purchased this product or the National Environment Agency for details on where and how they can take these items for environmentally safe recycling. Business users should contact their vendor and check the terms and conditions of the purchase agreement. This product and its electronic accessories should not be mixed with other commercial waste.
| This marking indicates that the product and electronic accessories (eg. charger, USB cable, electronic material, controls, etc.) are susceptible to electric shock by direct or indirect contact with electricity. Be cautious when handling the product and observe all safety procedures in this manual.

GENERAL WARNINGS

• This manual contains very important safety and usage information. very important. Read all instructions carefully before beginning the installation/usage procedures and keep this manual in a safe place that it can be consulted whenever necessary.
• his product is intended for use only as described in this manual. Any other enforcement or operation that is not mentioned is expressly prohibited, as it may damage the product and put people at risk causing serious injuries.
• his manual is intended firstly for specialized technicians, and does not invalidate the user’s responsibility to read the “User Norms” section in order to ensure the correct functioning of the product.
• The installation and repair of this product may be done by qualified and specialized technicians, to assure every procedure are carried out in accordance with applicable rules and norms. Nonprofessional and inexperienced users are expressly prohibited of taking any action, unless explicitly requested by specialized technicians to do so.
• Installations must be frequently inspected for unbalance and the wear signals of the cables, springs, hinges, wheels, supports and other mechanical assembly parts.
• Do not use the product if it is necessary repair or adjustment is required.
• When performing maintenance, cleaning and replacement of parts, the product must be disconnected from power supply. Also including any operation that requires opening the product cover.
• The use, cleaning and maintenance of this product may be carried out by any persons aged eight years old and over and persons whose physical, sensorial or mental capacities are lower, or by persons without any knowledge of the product, provided that these are supervision and instructions given by persons with experienced in terms of usage of the product in a safe manner and who understands the risks and dangers involved.
• Children shouldn’t play with the product or opening devices to avoid the motorized door or gate from being triggered involuntarily.

WARNINGS FOR TECHNICIANS

• Before beginning the installation procedures, make sure that you have all the devices and materials necessary to complete the installation of the product.
• You should note your Protection Index (IP) and operating temperature to ensure that is suitable for the installation site.
• Provide the manual of the product to the user and let them know how to handle it in an emergency.
• If the automatism is installed on a gate with a pedestrian door, a door locking mechanism must be installed while the gate is in motion.
• Do not install the product “upside down” or supported by elements do not support its weight. If necessary, add brackets at strategic points to ensure the safety of the automatism.
• Do not install the product in explosive site.
• Safety devices must protect the possible crushing, cutting, transport and danger areas of the motorized door or gate.
• Verify that the elements to be automated (gates, door, windows, blinds, etc.) are in perfect function, aligned and level. Also verify if the necessary mechanical stops are in the appropriate places.
• The central must be installed on a safe place of any fluid (rain, moisture, etc.), dust and pests.
• You must route the various electrical cables through protective tubes, to protect them against mechanical exertions, essentially on the power supply cable. Please note that all the cables must enter the central from the bottom.
• If the automatism is to be installed at a height of more than 2,5m from the ground or other level of access, the minimum safety and health requirements for the use of work equipment workers at the work of Directive 2009/104/CE of European Parliament and of the Council of 16 September 2009.
• Attach the permanent label for the manual release as close as possible to the release mechanism.
• Disconnect means, such as a switch or circuit breaker on the electrical panel, must be provided on the product’s fixed power supply leads in accordance with the installation rules.
• If the product to be installed requires power supply of 230Vac or 110Vac, ensure that connection is to an electrical panel with ground connection.
• The product is only powered by low voltage satefy with central (only at 24V motors)

WARNINGS FOR USERS

• Keep this manual in a safe place to be consulted whenever necessary.
• If the product has contact with fluids without being prepared, it must immediately disconnect from the power supply to avoid short circuits, and consult a specialized technician.
• Ensure that technician has provided you the product manual and informed you how to handle the product in an emergency.
• If the system requires any repair or modification, unlock the automatism, turn off the power and do not use it until all safety conditions have been met.
• In the event of tripping of circuits breakers of fuse failure, locate the malfunction and solve it before resetting the circuit breaker or replacing the fuse. If the malfunction is not repairable by consult this manual, contact a technician.
• Keep the operation area of the motorized gate free while the gate in in motion, and do not create strength to the gate movement.
• Do not perform any operation on mechanical elements or hinges if the product is in motion.

RESPONSABILITY

• Supplier disclaims any liability if:
• Product failure or deformation result from improper installation use or maintenance!
• Safety norms are not followed in the installation, use and maintenance of the product.
• Instructions in this manual are not followed.
• Damaged is caused by unauthorized modifications
• In these cases, the warranty is voided.

SYMBOLS LEGEND:

• Important safety notices
• Useful information
• Programming information
• Potentiometer information
• Connectors information
• Buttons information

CONNECTION SCHEMES

COMPONENTS CONNECTION

The electro lock current can not exceed 600mA.
All connections should be made with the power supply disconnected.

RADARS AND PROGRAM SELECTOR CONNECTION

CONNECTION OF 2 SINGULAR DOORS WITH INTERLOCK

Operation: When using 2 singular doors with interlocking, connected to each other, you should be aware these connections.
Only when one of the doors is closed, the other can open. When using this function, if one of the doors is disconnected from the electric current, the other will not open.

All connections should be made with the power off.

DOOR WITH 2 LEAVES

Operation: When using a door with two leaves, you should note these connections.
This function will allow the two sheets work in a coordinated manner

When using a kit of two sheets:

1. LED 2 of both switches must be ON.
2. When the door input is set to leaf 1, LED 1 must be ON and LED 1 of the opposite panel must be OFF.
3. Leaf 1 will open first than leaf 2. When closing, the maneuver is carried out simultaneously by the two leaves.
4. The 2-leaf and interlocking-leaf systems cannot be used, otherwise the two automatic doors will not work correctly.

Combination to turn on LED’s
To turn on/off any of the LEDs, you must be pressing the combinations while connecting the control board to the power supply:
LED 1 – Button + with Button –
LED 2 – Button SET with Button +

All connections must be made with the power supply disconnected.
In this function, if the leaf nº2 encounters an obstacle during closure, the micro will give opening order to the 2 leaves automatically, to ensure that the closure will be done correctly.

CONNECTION OF PUSH LOCK WITH MDL1805 MODULE

Operation: Whenever an impulse lock is used, the MDL1805 module must be placed.
With this module, whenever the automation receives an opening order, a signal is sent to the electrolock for 300ms to unlock and allow opening

THE AUTOMATION

TECHNICAL CHARACTERISTICS

The M1805-X is an automation with anodized aluminum chassis, developed to use in pedestrian doors up to 120kg.

• The control board is microprocessor controlled and does self programming. Users only need to select the speeds and the pause time.
• The automation has obstacle detection function and self-protection for overheating, overvoltage and overcurrent.

• Arm for interior opening

• Arm for external opening

WIDTH/WEIGHT RATIO

PRE-INSTALLATION

INSTALLATION MEASURES | OPENING DIRECTION

Maximum opening angles for the several combinations of allowed dimensions:

| INTERIOR OPENING
---|---
Quotas Y| Quotas X
230| 240| 250| 260| 270| 280| 290| 300| 310| 320| 330
-40| 109°| 100°| 93°|  |  |  |  |  |  |  |
-30| 111°| 102°| 95°|  |  |  |  |  |  |  |
-20| 114°| 105°| 97°| 91°|  |  |  |  |  |  |
-10| 116°| 107°| 100°| 93°|  |  |  |  |  |  |
0| 120°| 110°| 102°| 96°| 90°|  |  |  |  |  |
10| 120°| 112°| 104°| 97°| 92°|  |  |  |  |  |
20| 120°| 114°| 106°| 100°| 94°|  |  |  |  |  |
30| 120°| 116°| 108°| 101°| 96°| 91°|  |  |  |  |
40| 120°| 118°| 110°| 103°| 98°| 93°|  |  |  |  |
50| 120°| 120°| 112°| 105°| 99°| 94°| 90°|  |  |  |
60| 120°| 120°| 114°| 107°| 101°| 96°| 92°|  |  |  |
70| 120°| 120°| 115°| 109°| 103°| 98°| 93°|  |  |  |
80| 120°| 120°| 120°| 110°| 104°| 99°| 95°| 90°|  |  |
90| 120°| 120°| 120°| 112°| 106°| 101°| 96°| 92°|  |  |
100| 120°| 120°| 120°| 113°| 107°| 102°| 97°| 93°|  |  |
110| 120°| 120°| 120°| 114°| 109°| 103°| 99°| 94°| 91°|  |
120| 120°| 120°| 120°| 115°| 110°| 104°| 100°| 96°| 92°|  |
130| 120°| 120°| 120°| 116°| 111°| 106°| 101°| 97°| 93°|  |
140| 120°| 120°| 120°| 120°| 112°| 106°| 102°| 98°| 94°| 90°|
150| 120°| 120°| 120°| 120°| 112°| 107°| 103°| 98°| 95°| 91°|

Maximum opening angles for the several combinations of allowed dimensions:

| EXTERIOR OPENING
---|---
Quotas Y| Quotas X
180| 190| 200| 210| 220| 230| 240| 250| 280| 290| 300
110| 120°| 120°| 120°| 114°| 105°| 97°| 91°|  |  |  |
120| 120°| 120°| 120°| 110°| 101°| 94°|  |  |  |  |
130| 120°| 120°| 117°| 107°| 98°| 91°|  |  |  |  |
140| 120°| 120°| 113°| 103°| 95°|  |  |  |  |  |
150| 120°| 120°| 109°| 100°| 92°|  |  |  |  |  |
160| 120°| 117°| 105°| 96°|  |  |  |  |  |  |
170| 120°| 113°| 102°| 93°|  |  |  |  |  |  |
180| 120°| 109°| 99°| 90°|  |  |  |  |  |  |
190| 118°| 105°| 95°|  |  |  |  |  |  |  |
200| 114°| 102°| 92°|  |  |  |  |  |  |  |
210| 111°| 99°| 90°|  |  |  |  |  |  |  |
220| 108°| 96°|  |  |  |  |  |  |  |  |
230| 105°| 94°|  |  |  |  |  |  |  |  |
240| 103°| 91°|  |  |  |  |  |  |  |  |
250| 101°|  |  |  |  |  |  |  |  |  |

INSTALLATION

INSTALLATION PROCESS

INTERIOR OPENING

EXTERIOR OPENING

1. Remove the front cover of the automation, with the help of two screwdrivers.

2. Position the fixing body on the wall and make the markings.

3. Drill holes in the marked places.

4. Apply bushings in the holes made.

5. Direct the motor body and apply the screws, tightening completely.

6. Fit the arm onto the shaft and tighten the corresponding bolt.

7. Insert the door guide into the existing square in the arm.
   (Only for INTERIOR OPENING)

8. Fix the guide/plate to the door.

9. Apply the side covers to the guide.
   (Only for INTERIOR OPENING)

10. Apply the motor cover.

THE CONTROL BOARD

TECHNICAL CHARACTERISTICS

sensor and secondary induction selection switch.
With this option, an order occurs on radar 1 and radar 2 at the same time.| Second sensor switch disabled
C| Disable lock| Activates 2/4 output for lock
Conetores| 1 • +24V battery power input
2 • Magnetic lock or impulse lock module
3 • +12V auxiliary power supply
4 • GND
5 • +24V component power supply
6 • GND
7 • Opening safety photocells (NO)
8 • 2nd radar input
9 • Two door interlock entry – Interlock
10 • Double Door Lock Output – Interlock
11 • Backup Power Function Selection
12 • Double common – for 2-sheet system
13 • Dual output – for 2-sheet system
14 • Double entry – for 2-sheet system
15 • 1st radar entry
16 • Safety photocells in the closing (NO)
17 • FUTURE USE
18 • FUTURE USE
19 • FUTURE USE
20 • FUTURE USE
21 • FUTURE USE
22 •** FUTURE USE

PROGRAMMING

• Before connecting the automation to the current, the stop must be installed, so that the control board can recognize the course.

Turn on the electrical current. The door will work as follows:
Opens slowly → Closes (to memorize position) and stays in normal operation after this cycle is completed.

To activate LED1 and LED2 functions:

1. Turn off power supply

2. Press “+” and “-” simultaneously and turn on the power

3. LED 1 will light up and the door starts recognizing

4. Turn off power

5. Press “+” and “SET” simultaneously and turn on power

6. LED 2 will light up and door recognition starts

DIGITAL DISPLAY AND FUNCTIONS

Opening speed (1 to 32)
Deceleration distance on door opening (1 to 32)
Door slowdown speed (1 to 32)
Closing speed (1 to 32)
Closing deceleration distance (1 to 32)
Closed automation force (1 to 32)
Pause time (1 to 20 – 20 corresponds to 10 seconds)
Start force (1 to 25)

TROUBLESHOOTING

INSTRUCTIONS FOR FINAL CONSUMERS / SPECIALIZED INSTALLERS

Anomaly| Procedure| Behavior| Procedure II| Find source of the problem
---|---|---|---|---
Door/Motor doesn’t work| Make sure you have a 230V power supply connected to the control board and if it is working properly| Still not working| Consult a qualified MOTORLINE technician.|

1. Open the control board and check if it has a 230V power supply;
2. Check the control board input fuses (switch);
3. If the motor does not work, remove it and send it to the MOTORLINE technical services for diagnosis.

Door/Motor doesn’t move but makes noise| Turn off the 230V power supply and move the door manually to check if there are mechanical problems.| Found problems?| Consult an experienced door expert.| Check all axes and motion systems associated with the door and automatism (shafts, hinges, etc.) to find out what the problem is.
The door moves easily| Consult a qualified MOTORLINE technician.| If the door works, the problem is in the motor. Remove it and send it to the MOTORLINE technical services for diagnosis;
Door/Motor opens but doesn’t close| Turn off the 230V power supply and move the door manually to the closed position. Turn off the building eletric board for 5 seconds and then turn on.| The door opened but did not closed.|

1. Check if there is any obstacle in front of the photocells;
2. Check if any of the door control devices (key selector and push button) are locked and are sending permanent signal to the control board;
3. Consult a qualified MOTORLINE technician.

| A) SAFETY SYSTEMS (Opening security systems NO; Closing security systems NO):

1. Disconnect everything from the Security input. If the automation starts to work normally, analyze which device is the problem.
2. Replace the defective device with a functional one. Check if the automation works correctly again. If not, repeat step 1 to discover another malfunctioning device.

Door/Motor doesn’t make complete route| Turn off the power supply and move the door manually to check if there are mechanical problems.| Found problems?| Consult an experienced door expert.| Check all axes and movement systems associated with the door and automation (wheels, hinges, etc.) to find out what the problem is.
The door moves easily?| Consult a qualified MOTORLINE technician.|

1. Make a new programming course in control board attributing the necessary times to open and close with appropriate force.
2. If that does not work, remove the control board and send it to the MOTORLINE technical services for diagnosis.

NOTE: The control board strength must be sufficient to open and close the door without stopping, but a person must be able to stop it with small effort. In case of safety systems failure, the door will never cause physical damage to the obstacles (vehicles, people, etc.).

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