EMPIRE VFD42FB2DL-1 Vent Free Universal Fireboxes Installation Guide

July 4, 2024
Empire

VFD42FB2DL-1 Vent Free Universal Fireboxes

Product Information

Specifications

  • Model: EMPIRE VFD42FB2DL-1

  • Gas Type: Natural Gas

  • Maximum BTU: 40,000 BTU/h

  • Firebox Models: VFD32FB0L-1, VFD32FB2DL-1, VFD32FB2CL-1,
    VFD32FB2ML-3, VFD32FB0F-1, VFD32FB2DF-1, VFD32FB2CF-1,
    VFD32FB2MF-3, and more

  • Compliance: ANSI z21.91 Ventless Fireplace Enclosures

Product Usage Instructions

Safety Information

It is crucial to follow all safety guidelines provided in the
manual to prevent accidents or injuries.

Installation

Installation and service must be carried out by a qualified
professional or the gas supplier to ensure proper setup and
operation.

Modifications

Do not attempt to modify or alter the construction of the
firebox as it may void the warranty.

Supervision

Children and adults should be made aware of the high surface
temperature and kept away from the firebox to avoid burns or
clothing ignition.

Usage Restrictions

Only use with a listed gas-fired unvented decorative room heater
not exceeding 40,000 BTU/h. Do not attempt to build a wood fire in
the firebox.

Maintenance

Regularly inspect and clean the appliance as per the manual
guidelines to ensure safe operation.

Frequently Asked Questions (FAQ)

Q: Can I use a vent-free log set with this firebox?

A: Only install a vent-free log set if the firebox meets the
minimum dimensions required for installation as mentioned in the
manual.

Q: What type of gas should be used with this firebox?

A: This firebox is designed for use with natural gas. Ensure
proper gas type is used for safe operation.

Q: How often should the appliance be inspected?

A: The appliance should be inspected before use and at least
annually by a qualified service person. More frequent cleaning may
be required based on usage.

This Owner’s Manual is provided and hosted by Appliance Factory Parts.
EMPIRE VFD42FB2DL-1 Owner’s Manual
Shop genuine replacement parts for EMPIRE VFD42FB2DL-1
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INSTALLATION INSTRUCTIONS AND OwNER’S MANUAL

The Breckenridge Deluxe Vent-Free Universal Fireboxes
GAS-FIRED

UNIVERSAL FIREBOX FOR ALL VENT-FREE LOG SETS

MODELS

VFD32FB0L-1 VFD32FB2DL-1 VFD32FB2CL-1 VFD32FB2ML-3 VFD32FB0F-1 VFD32FB2DF-1 VFD32FB2CF-1 VFD32FB2MF-3

VFD36FB0L-1 VFD36FB2DL-1 VFD36FB2CL-1 VFD36FB2ML-3 VFD36FB0F-1 VFD36FB2DF-1 VFD36FB2CF-1 VFD36FB2MF-3

VFD42FB0L-1 VFD42FB2DL-1 VFD42FB2CL-1 VFD42FB2ML-3 VFD42FB0F-1 VFD42FB2DF-1 VFD42FB2CF-1 VFD42FB2MF-3

ANSI z21.91 Ventless Fireplace Enclosures for Gas Fired Decorative Type Unvented Room heaters
wARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— whAT TO DO IF yOU SMELL GAS · Do not try to light any appliance. · Do not touch any electrical switch; do not use any phone in your building. · Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. · If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
DO NOT ATTEMpT TO MODIFy OR ALTER ThE CONSTRUCTION OF ThE FIREBOX OR ITS COMpONENTS. ANy MODIFICATION OR ALTERATION OF CONSTRUCTION MAy VOID ThE wARRANTy OF ThIS FIREBOX.
ChILDREN AND ADULTS ShOULD BE ALERTED TO ThE hAzARDS OF hIGh SURFACE TEMpERATURE AND ShOULD STAy AwAy TO AVOID BURNS OR CLOThING IGNITION.
yOUNG ChILDREN ShOULD BE CAREFULLy SUpERVISED whEN ThEy ARE IN ThE SAME ROOM AS ThE FIREBOX.

Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
FOR USE ONLy wITh A LISTED GAS-FIRED UNVENTED DECORATIVE ROOM hEATER NOT TO
EXCEED 40,000 BTU/H.
DO NOT BUILD A wOOD FIRE.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement.
DO NOT INSTALL A VENT-FREE LOG SET IN ThIS FIREBOX, UNLESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR ThE INSTALLATION.
Page 1

TaBLe oF conTenTS

SecTion

Page

important Safety information…………………………………………………………………………………….3 introduction …………………………………………………………………………………………………………….3 clearances ………………………………………………………………………………………………………….. 4-5 Firebox installation instructions…………………………………………………………………………….. 6-8 installing Hood ……………………………………………………………………………………………………. 8-9 gas Line connection ……………………………………………………………………………………………….9 optional Fresh air Kit installation instructions ……………………………………………………. 10-12 optional Single Speed Blower installations instructions……………………………………….. 13-15 Junction Box Wiring installation instructions…………………………………………………………….16 Maintenance ………………………………………………………………………………………………………….16 Parts List ……………………………………………………………………………………………………….. 17-18 Parts View……………………………………………………………………………………………………………..19 accessories……………………………………………………………………………………………………… 20-21 Master Parts Distributor List ……………………………………………………………………………………22 How To order Repair Parts ……………………………………………………………………………………..22 Service notes…………………………………………………………………………………………………………23

Page 2

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iMPoRTanT SaFeTY inFoRMaTion

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition) and to the National electrical Code, ANSI/NFPA70 (latest edition).
NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartment, burners and circulating air passageways of the appliance be kept clean.

Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance. Provide adequate combustion and ventilation air.
The flow of combustion and ventilation air MUST NOT be obstructed.
provide adequate clearance around air openings into the combustion chamber and adequate accessibility clearance for servicing and proper operation. NEVER obstruct the front opening of the appliance.

This Empire Comfort Systems, Inc. firebox and its components have been tested and will operate safely when installed in accordance with this installation manual. Read all instructions before starting installation, then follow these instructions carefully during installation to maximize firebox benefit and safety. Report to your dealer any parts damaged in shipment.
The Empire Comfort Systems, Inc. warranty will be voided by, and Empire Comfort Systems, Inc. disclaims any responsibility for the following actions:
– Installation of any damaged firebox. – Modification of the firebox or any of the components
parts thereof.

– Installation other than as instructed by Empire Comfort Systems, Inc.
– Installation and/or use of any component part or accessory not approved by Empire Comfort Systems, Inc. in combination or assembly with a Empire Comfort Systems, Inc. firebox, not withstanding any independent testing laboratory or other third party approval of such component part or accessory.
Any such action may create a possible fire hazard. Consult your local building codes.
Firebox Screen. The firebox screen must be in place when the firebox is operating.

inTRoDUcTion

Instructions to Installer 1. installer must leave instruction manual with owner after
installation. 2. Installer must have owner fill out and mail warranty card
supplied with firebox. 3. installer should show owner how to start and operate log set
that is installed into firebox.
Important all correspondence should refer to complete Model number, Serial number.
notice: During initial firing of this firebox with a log set installed, its paint will bake out, and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Qualified Installing Agency installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas

piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 cMR 30 upon sale of the unit.
in the State of Massachusetts, unvented propane and natural gas-fired space heaters shall be prohibited in bedrooms and bathrooms.
The installation must conform with local codes or, in the absence of local codes, with the national Fuel gas code, anSi Z223.1/ nFPa 54. available from the american national Standards institute, inc., 11 West 42nd St., new York, n.Y. 10036.

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Page 3

cLeaRanceS

Sidewall Clearances: The clearance from the inside of the firebox to perpendicular combustible side wall should not be less than 6″. See Figure 1.
Firebox Side and Back Clearances: The firebox outer casing side and back flanges are zero clearance to combustibles.
Top Framing and Finishing: combustible framing may rest on top of standoffs. Combustible finishing materials may extend to the top standoff screws on the front edge of the outer wrap. See Figure 2.

2X4 HEADER
STAND OFF

COMBUSTIBLE FINISHED WALL OR MANTEL
FINISH WITH TRIM KIT OR NON-COMBUSTIBLE MATERIAL AS DESIRED.

FIREBOX

FIREBOX (TOP VIEW)

COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREAS

FRONT FACE (SIDE)

3″

MAX.

45°

6″
PERPENDICULAR SIDE WALL

Figure 1

TOP OUTER WRAP

Figure 2a – Louvered Models

2X4 HEADER
STAND OFF

COMBUSTIBLE FINISHED WALL OR MANTEL
FINISH WITH TRIM KIT OR NON-COMBUSTIBLE MATERIAL AS DESIRED.

FIREBOX
Figure 2b – Flush Models

Page 4

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cLeaRanceS
Ceiling Clearances: The ceiling height should not be less than 42″ from the top of the hood. See Figures 3a and 3b.
Mantel Clearances: Vent free firebox models must use the hood supplied with the firebox, or one of the optional hood kits available for each model. if a combustible mantel is installed, it must meet the clearance requirements detailed below.
Grate Clearance: The minimum clearance between the front legs of the grate and front edge of the firebox is 2″.
Leave at least 36″ clearance from the front of the firebox.

CEILING

12″ MAX
10″

MANTEL

42″ 24 ½” MIN. (CEILING TO TOP OF HOOD)
13″

10″

8″

COMBUSTIBLES ALLOWED

22″ 6 ½”

20″

5″

18″ 3 ½”

84″ MIN. (CEILING TO FLOOR)

16″ 14″

2″ 3/4″

12 ½”

11 1/2″ MIN.

0″

3/8″ COMBUSTIBLE

CLEARANCE REQUIRED

FROM TOP EDGE OF FIREBOX

STANDARD HOOD

FIREBOX FACE

CEILING

12″ MAX
10″

MANTEL

42″ 24 ½” MIN. (CEILING TO TOP OF HOOD)

10″

8″

COMBUSTIBLES ALLOWED

22″ 6 ½”

20″ 5″

84″ MIN. (CEILING TO FLOOR)

16 ½”

18″ 3 ½”
16″ 2 ½” 14 ½”

8″ MIN. 0″
EXTENDED HOOD (VB4H SERIES)
FIREBOX FACE

3/8″ COMBUSTIBLE CLEARANCE REQUIRED FROM TOP EDGE OF FIREBOX

Figure 3a – Mantel Clearances with Standard Hood

Figure 3b – Mantel Clearances with Optional Extended Hood

Clearances to combustibles

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Page 5

FiReBoX inSTaLLaTion inSTRUcTionS

any vent-free gas Log Heater must be “For use with approved anSi Z21.11.2 unvented room heater.”
Follow and complete the installation instructions of the gas log set and the requirements of this firebox.
Check all fittings for leaks before lighting the gas log set.
In planning the installation for the firebox, it is necessary to determine where the unit is to be installed and whether optional accessories are desired. gas supply piping should also be planned at this time.
A gas shut off must be in this line.
The firebox can be mounted on any of these surfaces: 1. A flat hard combustible or non-combustible surface. 2. a raised platform of combustible or non-combustible
material. 3. Recessed into the floor as illustrated by Figure 4 (flush face),
and Figure 5 (louvered models).
4. Supported under all (4) corners of the firebox so that contact is made on all four perimeter edges on the bottom of the unit (example: Four (4) concrete masonry blocks).
if the firebox is installed directly on carpeting, tile or other combustible material other than wood flooring, it should be installed on a metal or wood panel extending the full width and depth of the unit.
at this point, you should have decided what components to include

in your installation, and where the firebox is to be located. If this has not been done, stop and consult your dealer for assistance with this planning.
planning your Installation Please note that the optional BVa1 Fresh air kit available for use with the Vent Free Firebox must be installed at the time of the initial installation. Refer to pages 10, 11 and 12 for detailed instructions for the air kit. accessory kits such as the FBB5 Blower kit, Trim kits, Mantles, Full cabinet Mantels, plus other Decorative Frame, Hood, and Door accessory kits may be installed after the firebox is secured to the framed opening. Refer to the instructions provided with each of the optional accessory kits for proper installation and operation.
Firebox Framing Firebox framing can be built before or after the firebox is set in place. Framing should be positioned to accommodate wall covering and firebox facing material. The firebox framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on the top of the firebox standoffs. Refer to Figures 6 and 7 for firebox framing dimensions.

FLUSH FACE MODELS

LOUVERED FIREBOX MODELS

NON-COMBUSTIBLE FINISHING MATERIAL TO FIREBOX OPENING

COMBUSTIBLE MATERIALS ALLOWED
Figure 4

COMBUSTIBLE MATERIALS ALLOWED
Figure 5

Deluxe Vent-Free Firebox Framing Dimensions (in inches)

“A”

“B”

“C”

Model

Framing Height Framing Width Framing Depth

VFD32FB

36 1/8″

35″

17″

VFD36FB

38 1/8″

40″

19 3/8″

VFD42FB

38 1/8″

44″

19 3/8″

Attention: Add 3-3/4″ to “A” Dimension when using flush mantel base.

Framing dimension A includes a three inch clearance for standoffs on firebox.

Page 6

Figure 6

26311-0-0709

FiReBoX inSTaLLaTion inSTRUcTionS (continued)
C

E

DELUXE

LOUVERED

A

G

E

I

DELUXE FLUSH

F

F

H

B

B

A G
I H

J K

D L

REFERENCE LETTER a B c D e F g H i J K L M

VFD32 35 5/8″ 34 1/2″ 17 7/16″
29″ 33″ 31″ 22 3/8″ 1 1/4″ 31 1/2″ 8 3/8″ 5 3/4″ 31 13/16″ 63 3/8″

M

LOUVERED
VFD36 37 5/8″ 39 1/2″ 19 13/16″
33″ 35″ 36″ 24 3/8″ 1 1/4″ 33 1/2″ 8 3/8″ 5 3/4″ 36 3/16″ 72 3/8″

DELUXE
VFD42 37 5/8″ 43 1/2″ 19 13/16″
37″ 35″ 40″ 24 3/8″ 1 1/4″ 33 1/2″ 8 3/8″ 5 3/4″ 38 3/16″ 76 3/8″

Figure 7 Firebox Dimensions

VFD32 35 5/8″ 34 1/2″ 17 7/16″
29″ 33″ 31″ 22 3/8″ 6 1/8″ 28 9/16″ 8 3/8″ 5 3/4″ 31 13/16″ 63 3/8″

FLUSh
VFD36 37 5/8″ 39 1/2″ 19 13/16″
33″ 35″ 36″ 24 3/8″ 6 1/8″ 30 9/16″ 8 3/8″ 5 3/4″ 36 3/16″ 72 3/8″

VFD42 37 5/8″ 43 1/2″ 19 13/16″
37″ 35″ 40″ 24 3/8″ 6 1/8″ 30 9/16″ 8 3/8″ 5 3/4″ 38 3/16″ 76 3/8″

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Page 7

FiReBoX inSTaLLaTion inSTRUcTionS (continued)

Locating Firebox Place firebox in framing opening. Use the four (4) framing brackets provided on the firebox to attach firebox to framing. Different hole locations can be used for finishing materials with thicknesses of 3/8″, 1/2″ and 3/4″. Attach these materials with screws provided, two (2) per framing bracket. See Figure 8.
Framing brackets should fit directly against framing material. Use at least one (1) nail per bracket to secure in place.
Check squareness of the firebox prior to securing to framed opening. See Figure 9.

FIREBOX OPENING

ATTACH (4) FRAMING BRACKETS TO SIDES OF FIREBOX PRIOR TO INSTALLING UNIT TO FRAMED OPENING

CHECK TO SEE THAT BOX IS SQUARE PRIOR TO ATTACHING TO
FRAMING

Figure 9

Figure 8

inSTaLLing HooD

A black hood that is furnished with each firebox (or optional hood) MUST be installed before the firebox is used. Failure to do so may create a possible fire hazard. The hood is located behind upper louver, or inside the firebox on flush face units. If brass, stainless steel, or hammered pewter hoods are desired, they can be purchased
as an option. attachment is the same as the standard black hood.

Flush Face Models

1. On flush face models, loosen the two screws (A) holding firebox

top to face panel, then slide the hood flange between the firebox

A

top and face panel and re-tighten the screws.

2. install one (1) screw at each end of the hood as shown (c).

Louvered Models

1. if you have a louvered model, remove upper louver.

2. Place the top hood flange on top of the firebox, then install three

screws through the firebox top from below and screw into the

pilot holes in the hood flange (B).

3. install one (1) screw at each end of the hood as shown (c).

4. Re-install louver.

Caution: The hood must be installed prior to operation of appliance.

B

See Figure 10

Flush Face Models

C

A

C

INNER FIREBOX TOP

C

Louvered Models

Page 8

Figure 10

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inSTaLLing HooD (continued)

Extended Hoods
If your non-combustible facing material is over 1″ in thickness that will be used to finish this firebox, an extended hood is available that will extend out 2″ farther out into the room. Contact your local dealer for details.

VB4H32BL VB4H32BR VB4H32SS VB4H32HP

Standard Black Polished Brass Stainless Steel Hammered Pewter

VB4H36BL VB4H36BR VB4H36SS VB4H36HP

Standard Black Polished Brass Stainless Steel Hammered Pewter

VB4H42BL VB4H42BR VB4H42SS VB4H42HP

Standard Black Polished Brass Stainless Steel Hammered Pewter

Finishing All joints (top, bottom and sides), where the wall or decorative facing material meets the firebox surround should be sealed with a noncombustible material.
Hearth extensions are recommended, but not required for these fireboxes.

gaS Line connecTion

The firebox is designed to accept a 3/8-inch gas line for an approved vent- free gas logset. Have the line installed by a qualified service person in accordance with all building codes. consult local building codes to properly size the gas supply line leading to the 3/8-inch hook-up at the unit. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Gas access holes are provided on both sides of the firebox. See Figure 11. on models with refractory brick panels installed, carefully remove the knockout in the refractory brick panel using a large standard screwdriver and hammer. First, place screwdriver in groove next to plug and pry sideways to pop out main plug. Then remove the remaining concrete in hole with gentle tapping with ball peen hammer and/or screwdriver. a masonry drill and bit may also be used to create a clean hole for the gas line to pass through. See Figure 12.
When installing optional ceramic fiber side panels into firebox, lay panel on a flat surface. Remove the gas line knockout (round depression) in the appropriate side panel using a drill or utility knife.
After the brick panel knockout is removed, the firebox wrap may have a round metal knockout that must be removed also. Use a screwdriver to punch out the metal knockout.
check gas type. Use only the gas type indicated on the gas log set rating plate. if the gas listed on the plate is not your type of gas supply, Do noT inSTaLL. contact your dealer for proper model.
Always use an external regulator for all LP fireboxes to reduce the supply tank pressure to a maximum of 14″ w.c. This is in addition to the regulator fitted to the log set.
Wa R n i n g : c o n n e c T i o n D i R e c T LY To a n UnRegULaTeD L.P. TanK can caUSe eXPLoSion.
Install only a ANSI Z21.11.2 vent-free log set into this firebox.

GAS ACCESS HOLES
Figure 11

Ceramic Fiber Panel

Refactory Brick Panel

Figure 12

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Page 9

oPTionaL FReSH aiR KiT inSTaLLaTion inSTRUcTionS FoR DeLUXe anD PReMiUM FiReBoXeS
The optional BVa1 Fresh air Kit is designed to introduce outside air to the fireplace or firebox as desired. It must be installed prior to, or at the time of fireplace or firebox installation to framing. The Fresh air kit must be installed prior to the installation of wallboard or other finishing materials around the unit.
Tools needed: gloves, Metal snips, Vise-grip, ¼” nut Driver, Standard Screwdriver
Caution: Sharp edges

Air Door Installation for Vent Free Firebox Models: VFD(32,36,42)FB 1. Begin by removing the rectangular cutout located on the left
side of the firebox. Use gloves and sheet metal snips to create the opening for the air Door assembly to install into. See
Figures 13 and 14.

Figure 15 4. next, with the vise grip attached, feed the long control rod
through the small rectangular opening at the left side of the firebox face. Carefully position the rod and bracket so that the bracket can be secured to the inside opening of the firebox with two screws. See Figure 16. Do not remove vise grips at
this time.

Figure 13

Figure 16
5. Working from the side cutout opening, place the slightly opened air door assembly into the cutout opening as shown

TO INSTALL BVA-1 FRESH AIR KIT REMOVE RECTANGULAR CUT-OUT WITH SHEET METAL CUTTERS
Figure 14 – Flush Mount Model Shown
2. Move the left hand curtain screen to the center of the firebox opening.
3. grasp the long control rod lever with control bracket (items 7 and 8 in Fresh Air Kit parts List) securely with a vise grips as shown in Figure 15.
Page 10

Figure 17
in Figure 17. 6. While holding the door assembly in your left hand, grasp the
26311-0-0709

vise grip (attached to the long control rod). Rotate and move the control rod around until the inside end of the rod is mated

9. Remove vise grip from control rod, then check the operation of the air Door. The control lever should open the air door when rotated upward, and can be locked open by pulling forward into the notch at the top of the control lever bracket.
10. To close, simply disengage by letting the lever rotate downward. The air door will remain closed by magnetic action. See Figure 21.

DAMPER ASSEMBLY

OUTER
CASING Figure 18

FRESH AIR ROD
OUTSIDE AIR RDOADMPBERRACKET ASSEMBLY

TOP CUTAWAY VIEW

OUTER CASING
FRESH AIR ROD
OUTSIDE AIR ROD BRACKET

TOP CUTAWAY VIEW

OUTSIDE AIR ROD BRACKET
OPEN
FRESH AIR ROD (CONTROL LEVER) OUTSIDE AIR ROD BRACKET
OPEN LEFT SIDE VIEW OF FIREBOX OPENING
Figure 21
1
FRESH AIR ROD (CONTROL LEVER)

Figure 19
with the hole in the front flange of the movable air door. See Figure 18. 7. once the control rod is fed through the air door hole, gently lift the outer air door plate assembly inward and upward until the mounting holes in the plate line up with the pilot holes in the side wrap.

LEFT SIDE VIEW OF FIREBOX OPENING
2 7
8

4 6
3 5

Figure 20

FRESh AIR KIT pARTS LIST

INDEX pART NO. NO. DESCRIpTION

QUANTITy SUppLIED

1 10124 oUTSiDe aiR HooD

1

2 18476 oUTSiDe aiR TUBe aSSeMBLY

1

3 R8196 WaSHeR, SiLicone (BV)

1

4 19548 DaMPeR aSSeMBLY

1

5 R8047 TUBULaR cLiP (BV)

1

6 R8189 RoD, FReSH aiR (BV)

1

7 R8703 RoD, aiR conTRoL (FB)

1

8 20473 BRacKeT, oUTSiDe aiR RoD (FB)

1

8. install (4) screws to retain the air Door assembly. See Figure 20.

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Page 11

OUTSIDE PLATE/VENT SCREEN ASSEMBLY
OUTSIDE HOOD
4″ DIA. AIR DUCT CONNECTOR (INSTALLER SUPPLIED)
Figure 22

AIR DOOR ASSEMBLY
FIREBOX OR FIREPLACE

Completion of Air Kit installation 1. Determine the length of 4″ Dia. rigid or flex duct connector
(installer supplied) you will need from the firebox/fireplace to the exterior surface of the outside wall, where the air kit hood will be installed. add a few extra inches to the length to allow for easier attachment of the outside duct connection prior to securing the outside rain cap hood to the building. 2. Secure the 4″ dia. duct to the air Door assembly collar on the firebox/fireplace with band clamps or screws. 3. Run the other end of the duct through the exterior wall cutout. 4. From the outside of the building, connect the duct to the collar on the outside air vent assembly with band clamp or screws to secure. 5. Mate the outside rain cap hood over the air vent, seal with caulk as necessary, then secure with screws provided to the exterior wall surface. See Figure 22 and 23. 6. Figure 24 illustrates the various options for installation of the air duct run possibilities.

caULKing

Rain caP

DUcT TeRMinaTion WaLL caulk and install Duct Termination
Figure 23

Page 12

Figure 24

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oPTionaL SingLe SPeeD BLoWeR inSTaLLaTion inSTRUcTionS

Attention: install blower assembly before connecting gas inlet supply line.
wiring The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, if an external electrical source is utilized. This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. For an ungrounded receptacle, an adapter, which has two prongs and a wire for grounding, can be purchased, plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw. With this wire completing the ground, the appliance cord plug can be plugged into the adapter and be electrically grounded.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Note: Junction box on right side of firebox must be pre-wired at time of firebox installation for use with blower assembly. A standard wall on/oFF wall switch or optional ScV1 Variable Speed control Kit should be installed to activate power to the Firebox, and control the operation of the FBB5 Blower assembly. it is recommended that installation of the wiring be performed by a qualified electrician. See Figure 25.
1. If installed, turn OFF gas supply to firebox/gas log. 2. If applicable, turn OFF electric supply to firebox.
CAUTION: aLL WiRing SHoULD Be Done BY a QUaLiFieD eLecTRician anD SHaLL Be in coMPLiance WiTH aLL LocaL, ciTY anD STaTe BUiLDing coDeS. BeFoRe MaKing THe eLecTRicaL connecTion, MaKe SURe THaT Main PoWeR SUPPLY iS DiSconnecTeD. THe aPPLiance, WHen inSTaLLeD, MUST Be eLecTRicaLLY gRoUnDeD in accoRDance WiTH LocaL coDeS, WiTH THe naTionaL eLecTRicaL coDe anSi/nFPa 70 (LaTeST eDiTion).

a factory installed junction box is located on the lower right side of the firebox. Wiring must be fed to the junction box and attached to the receptacle that is provided. From right side of the firebox, remove the screw securing the junction box assembly. Leave approximately 6″ of wire in the junction box for connection. attach black wire to one side of the receptacle and white wire to opposite side of receptacle. The ground wire should be attached to the green (ground) screw. install the recepticle into the junction box. attach cover plate. Attention: if installed, do not damage gas inlet supply line when blower assembly is inserted into firebox. In some cases, removal the gas inlet supply line may be necessary. 3. Determine which type of firebox you have prior to installation. See Figures 26 and 27.
Deluxe Louvered Models
REMOVE BOTTOM LOUVER TO INSTALL BLOWER ASSEMBLY
Figure 26
Deluxe Flush Face Models

REMOVE COVER PLATE TO INSTALL BLOWER ASSEMBLY

26311-0-0709

Figure 25

Figure 27

Page 13

4. Insert blower assembly into interior, bottom of firebox. Position blower assembly so that you align the notch on back of blower assembly with the center screw on firebox back, then push the blower assembly against firebox back. The blower wheel must be centered with the back wall of the firebox. The magnets on the back and bottom of blower assembly will sufficiently hold blower assembly in place.
Note: For field installation of blower assembly, it may be easier to remove rear cover panel to install blower. This eliminates the need to remove brick liner panels, but the blower would have to be installed prior to installing the firebox into a wall or chase. See Figure 28.
REAR COVER PANEL MAY BE REMOVED TO INSTALL BLOWER
REINSTALL COVER AFTER BLOWER IS INSTALLED
Figure 28 5. once the blower assembly is in position, locate the plug but-
ton in the top right rear corner of the firebox. Remove the plug with a standard screwdriver and discard plug. 6. Next, find the fan control switch and wire assembly. Feed the wires through the hole at the top of the firebox, and secure the fan control switch with (2) #6 screws provided. See Figure 29.

8. one fan control wire will have a 1/4″ female terminal that must be attached to the open terminal on the blower motor. See Figure 32, Connection A.
9. The other fan control wire has a 1/4″ male terminal. attach this terminal to the open terminal on the blower power cord. See Figure 32, Connection B
10. Route the wires away from moving parts of the blower assembly and retain wires together near the blower motor using the plastic purse clip provided.
11. To complete the installation, plug the power cord into the junction box receptacle at the right rear corner of the firebox outer wrap. See Figure 30.
12. if room permits, the power cord can be located from the outside of the unit looking through the junction box access hole (with the junction box removed), then plug up the power cord before reinstalling the pre-wired junction box.
13. once all connections are made electrically, it is recommended that you test the blower fan control operation by turning on power to the blower (caution: 110 Volt). Then apply heat to the fan control switch inside the firebox with a lighter or match until blower is activated. once blower is activated, check for proper operation. Do not place hands near blower assembly or other wiring while power is on.
14. Replace blower access plate and/or reinstall the brick liner panels if provided.
15. This completes the installation of the optional FBB5 Blower kit accessory.
Note: This blower is equipped with a heat activated fan control switch. Blower will operate when the firebox warms up, and will turn off automatically when the firebox cools down.

FAN CONTROL SWITCH LOCATION
FAN CONTROL WIRES
Figure 29 7. The fan control wires will slide down between the firebox
and outer wrap near the blower assembly. See Figure 29. Page 14

BLOWER POWER CORD
Figure 30
26311-0-0709

Blower Motor The blower motor does not have oiling holes. Do not attempt to oil the blower motor.
Blower Wheels The blower wheels will collect lint and could require periodic cleaning. if the air output decreases or the noise level increases, it indicates a dirty blower wheel. Remove fan and clean blower wheels.
warning: Unplugging of blower accessory will not stop the heater from cycling. To turn off gas to the heater (millivolt model): push in gas control knob slightly and turn clockwise to “oFF.” Do not force. To turn off gas on direct ignition model, turn gas line valve to “oFF.”

FAN/MOTOR ASSEMBLY
FAN SWITCH

WHITE

JUNCTION BOX BLACK
Figure 31

110 VOLT AC

2 1A

B

1 FBB5 2 R8199

BLoWeR aSSeMBLY coMPLeTe Fan conTRoL SWiTcH
Figure 32

26311-0-0709

Page 15

JUncTion BoX WiRing inSTaLLaTion inSTRUcTionS

CAUTION: ALL wIRING ShOULD BE DONE By A QUALIFIED ELECTRICIAN AND ShALL BE IN COMpLIANCE
WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION)

a factory installed junction box is located on the lower right hand side of the firebox. Wiring must be fed to the junction box and attached to the receptacle that is provided. Remove the
knockout in the installed junction box to accept wiring into the
junction box. install a UL listed cable clamp (not supplied) in the knockout hole. Leave approximately 6″ of wire in the junction box for connection.

attach black wire to one side of the receptacle and white wire to opposite side of receptacle. The ground wire should be attached to the green (neutral) screw.

install the receptacle into the junction box. attach cover plate.

Figure 33

MainTenance

Keep the control compartment, logs and burner area surrounding the logs clean by vacuuming or brushing area at least twice a year.
THe LogS can geT VeRY HoT ­ HanDLe onLY WHen cooL.
always turn off gas to the pilot before cleaning. For relighting, refer to lighting instructions located on the log set.

Never obstruct the flow of the combustion and ventilation air. Keep the front of the firebox clear of all obstacles and materials.
Screens must be closed during operation.

Page 16

26311-0-0709

PaRTS LiST

ITEM
1 2 3 4 5 6 7 8
9
10
11
12 13 14 15 16 17
ITEM
1 2 3 4 5 6 7 8
9
10
11
12 13 14 15 16 17

VFD32FB2CL VFD32FB2CF

17149

17149

17169

n/a

10554

10554

17170

n/a

17162

17162

R3492 R3491

R3492 R3491

20448

20448

19401

19401

R8220

R8220

R8221

R8221

R8219
20020 R7051 R8137 R8727 19990

R8219
20486 R7051 R8137 R8727 19990

VFD32FB2DL VFD32FB2DF

17149

17149

17169

n/a

10554

10554

17170

n/a

17162

17162

R3492 R3491

R3492 R3491

20447

20447

19401

19401

R8675

R8675

R8676

R8676

R8674
20020 R7051 R8137 R8727 19990

R8674
20486 R7051 R8137 R8727 19990

pART NUMBER

VFD36FB2CL VFD36FB2CF

17247

17247

18807

n/a

10554

10554

18808

n/a

17162

17162

R3492 R3491

R3492 R3491

20448

20448

19401

19401

R8783

R8783

R8278

R8278

R8782

R8782

20145

21087

R7052

R7052

R8148

R8148

R8727

R8727

19990

19990

pART NUMBER

VFD36FB2DL VFD36FB2DF

17247

17247

18807

n/a

10554

10554

18808

n/a

17162

17162

R3492 R3491

R3492 R3491

20447

20447

19401

19401

R8678

R8678

R8679

R8679

R8677
20145 R7052 R8148 R8727 19990

R8677
21087 R7052 R8148 R8727 19990

VFD42FB2CL 17247 17187 10554 17188 17162 R3492 R3491 20448
19401
R8267
R8284
R8277 19984 R7053 R8148 R8727 19990
VFD42FB2DL 17247 17187 10554 17188 17162 R3492 R3491 20447
19401
R8691
R8680
R8690 19984 R7053 R8148 R8727 19990

VFD42FB2CF 17247 n/a 10554 n/a 17162 R3492 R3491 20448
19401
R8267
R8284
R8277 19984 R7053 R8148 R8727 19990
VFD42FB2DF 17247 n/a 10554 n/a 17162 R3492 R3491 20447
19401
R8691
R8680
R8690 19984 R7053 R8148 R8727 19990

DESCRIpTION
ToP STanDoFF UPPeR LoUVeR FRaMing BRacKeT LoWeR LoUVeR JUncTion BoX aSSeMBLY RecePTicLe coVeR, JUncTion BoX BRacKeT, ToP BRicK ReTaineR BRacKeT, BoTToM BRicK ReTaineR BRicK PaneL RigHT ageD BRicK, FiBeR BRicK PaneL BacK ageD BRicK, FiBeR BRicK PaneL LeFT ageD BRicK, FiBeR HooD RoD, ScReen ScReen cURTain HoLe PLUg BLoWeR coVeR PLaTe
DESCRIpTION
ToP STanDoFF UPPeR LoUVeR FRaMing BRacKeT LoWeR LoUVeR JUncTion BoX aSSeMBLY RecePTicLe coVeR, JUncTion BoX BRacKeT, ToP BRicK ReTaineR BRacKeT, BoTToM BRicK ReTaineR BRicK PaneL RigHT TRaDiTionaL, FiBeR BRicK PaneL BacK TRaDTionaL, FiBeR BRicK PaneL LeFT TRaDiTionaL, FiBeR HooD RoD, ScReen ScReen cURTain HoLe PLUg BLoWeR coVeR PLaTe

26311-0-0709

Page 17

PaRTS LiST

ITEM
1 2 3 4 5 6 7 13 14 15 16 17
ITEM
1 2 3 4 5 6 7 8
9
10
11
12 13 14 15 16 17

VFD32FB0L 17149 17169 10554 17170
17162
R3492 R3491 20020 R7051 R8137 R8727 19990

VFD32FB0F 17149 n/a 10554 n/a
17162
R3492 R3491 20486 R7051 R8137 R8727 19990

VFD32FB2ML 17149 17169 10554 17170

VFD32FB2MF 17149 n/a 10554 n/a

17162

17162

R3492 R3491

R3492 R3491

20447

20447

19401

19401

R10388

R10388

R10386

R10386

R10387
20020 R7051 R8137 R8727 19990

R10387
20486 R7051 R8137 R8727 19990

pART NUMBER

VFD36FB0L VFD36FB0F

17247

17247

18807

n/a

10554

10554

18808

n/a

17162

17162

R3492

R3492

R3491

R3491

20145

21087

R7052

R7052

R8148

R8148

R8727

R8727

19990

19990

pART NUMBER

VFD36FB2ML VFD36FB2MF

17247

17247

18807

n/a

10554

10554

18808

n/a

17162

17162

R3492 R3491

R3492 R3491

20447

20447

19401

19401

R10392

R10392

R10390

R10390

R10391
20145 R7052 R8148 R8727 19990

R10391
21087 R7052 R8148 R8727 19990

VFD42FB0L 17247 17187 10554 17188
17162
R3492 R3491 19984 R7053 R8148 R8727 19990
VFD42FB2ML 17247 17187 10554 17188
17162
R3492 R3491
20447
19401
R10392
R10394
R10391
19984 R7053 R8148 R8727 19990

VFD42FB0F 17247 n/a 10554 n/a
17162
R3492 R3491 19984 R7053 R8148 R8727 19990

DESCRIpTION
ToP STanDoFF UPPeR LoUVeR FRaMing BRacKeT LoWeR LoUVeR JUncTion BoX aSSeMBLY RecePTicLe coVeR, JUncTion BoX HooD RoD, ScReen ScReen cURTain HoLe PLUg BLoWeR coVeR PLaTe

VFD42FB2MF 17247 n/a 10554 n/a 17162 R3492 R3491 20447
19401
R10392
R10394
R10391 19984 R7053 R8148 R8727 19990

DESCRIpTION
ToP STanDoFF UPPeR LoUVeR FRaMing BRacKeT LoWeR LoUVeR JUncTion BoX aSSeMBLY RecePTicLe coVeR, JUncTion BoX BRacKeT, ToP BRicK ReTaineR BRacKeT, BoTToM BRicK ReTaineR BRicK PaneL RigHT ReFRacToRY BRicK BRicK PaneL BacK ReFRacToRY BRicK BRicK PaneL LeFT ReFRacToRY BRicK HooD RoD, ScReen ScReen cURTain HoLe PLUg BLoWeR coVeR PLaTe

Page 18

26311-0-0709

PaRTS VieW
1
1 2

3 16

17 4
5 6 7

13 14

12 11

8 15
10

9
26311-0-0709

17
Page 19

Accessory Fan Kit

acceSSoRieS
Description
2 1
Designed to provide forced air flow.

Model Numbers FBB5

Variable Speed Control Kit

Wall mounted variable speed control for use with FBB5 blower

ScV-1

Brick Liners

Deluxe Firebox

Fresh Air Kit
1
2 7
8
Frame Kits

4
6 Deluxe and Premium Fireboxes
3 5
Standard 3-Piece Frame Kits Brass, Stainless Steel, or Hammered Pewter

Standard Hood Page 20

extruded aluminum Frame Kits Brass, Stainless Steel, or Hammered Pewter
Brass hood = BR Stainless Steel = SS Hammered Pewter = HP

VBP32Sa VBP36Sa VBP42Sa
BVa-1
contact dealer for all available optional frame kits
contact dealer for all available optional hood accessories 26311-0-0709

Extended 4″ Hoods Louvers
Bottom Trim Strip Decorative Door Kits Decorative Frame Kits

acceSSoRieS (continued)

Extended hoods that extend out 2″ farther than the standard hoods, to accommodate thicker surround materials.
available as optional kits in Brass, Hammered Pewter, and Stainless Steel finishes.

contact dealer for all available optional hood accessories

Styles include Slat, Mission, arch, and Leaf Patterns.
available as optional kits in Brass, Hammered Pewter, and Stainless Steel finishes.

contact dealer for all available optional louver accessories

available as optional kits in Brass, Hammered Pewter, and contact dealer for all available

Stainless Steel finishes.

optional trim accessories

available as optional kits in Brass, Hammered Pewter, and Stainless Steel finishes.
available as optional kits in Brass, Hammered Pewter, and Stainless Steel finishes.

contact dealer for all available optional frame kit accessories
contact dealer for all available optional decorative door kit accessories

26311-0-0709

Page 21

MASTER pARTS DISTRIBUTOR LIST

To order Parts Under Warranty, please contact your local empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To order Parts after the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered original equipment repair parts for Heaters, grills, and Fireplaces manufactured by empire comfort Systems inc.

Star-Fire Distributors 1355 evans avenue akron, oH 44305

Dey Distributing 1401 Willow Lake Boulevard Vadnais Heights, Mn 55101

phone: 330-630-2794 Toll Free: 800-875-6220 Fax: 330-633-8701 parts: heater & hearth and Grills

phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com parts: heater & hearth

East Coast Energy products 10 east Route 36 West Long Branch, nJ 07764

Victor Division of F. W. Webb Company 200 Locust Street Hartford, cT 06114

phone: 732-870-8809
Toll Free: 800-755-8809 Fax: 732-870-8811 Website: www.eastcoastenergy.com parts: heater & hearth and Grills

phone: 860-722-2433
Toll Free: 800-243-9360 Fax: 860-293-0479 Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com parts: heater & hearth and Grills

hOw TO ORDER REpAIR pARTS

parts Not Under warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer.
warranty parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your equipment. Then determine the Part number (not the index number) and the Description of each part from the following appropriate illustration and list. Be sure to give all this information . . .

appliance number

Part Description

appliance Serial number

Part number

Type of gas (Propane or natural)

Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store. Shipments contingent upon strikes, fires and all causes beyond our control.

Page 22

26311-0-0709

SERVICE NOTES

26311-0-0709

Page 23

Page 24

EMPIRE
Comfort Systems

empire comfort Systems inc. 918 Freeburg ave. Belleville, iL 62220
if you have a general question about our products, please e-mail us at info@empirecomfort.com. if you have a service or repair question, please contact your dealer.

www.empirecomfort.com

26311-0-0709

References

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