PENTAIR HPS4SD-X Submersible Solids Handling Pump Instruction Manual

PENTAIR HPS4SD-X Submersible Solids Handling Pump

Product Information

The Submersible Solids Handling Pump is designed for municipal and commercial wastewater applications. It is not approved for use in swimming pools, recreational water installations, or decorative fountains where human contact with the pump fluid is common.

Specifications:

• Model Numbers: HPS4SD(X), HPS4HD(X), HPS6MD(X)
• Product Type: Submersible Solids Handling Pump
• Website: pentair.com/hydromatic.

Installation Instructions:

1. Consult the installation & operation manual provided.
2. Ensure compliance with all applicable local and state codes and regulations.
3. Keep the work area clean, uncluttered, and properly lighted.
4. Inspect pump and system components periodically.
5. Do not run the pump dry to prevent overheating and voiding the warranty.
6. Wear safety glasses at all times when working on the pump.
7. Follow proper shutdown procedures and allow the pump to cool for 30 minutes before handling.

Operation Instructions:

1. Ensure all power sources are disconnected before servicing the pump.
2. Avoid contact with sharp components to prevent cutting risks.
3. Do not use the pump for pumping flammable liquids to avoid fire or explosion hazards.
4. Properly handle wastewater sources connected to the system to mitigate biohazard risks.

Electrical Safety Instructions:
When installing, operating, or servicing the pump, follow the safety instructions provided to avoid hazards related to hazardous voltage that can cause shock, burn, or death.

Frequently Asked Questions

Q: Can this pump be used in swimming pools?

A: No, the pump is not approved for use in swimming pools or recreational water installations.

Q: Is lubrication required for normal operation of the pump?

A: The pump is permanently lubricated, and no oiling or greasing is required in normal operation.

Q: What should I do if I encounter a biohazard risk while handling the pump?

A: Installer(s) and service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA guidelines when dealing with biohazard risks.

SAFETY INFORMATION

SAFETY SYMBOLS
This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:

• DANGER warns about hazards that will cause serious personal injury, death or major property damage if ignored.
• Warning: warns about hazards that can cause serious personal injury, death or major property damage if ignored.
• Caution: warns about hazards that will or can cause minor personal injury or property damage if ignored.
• The word NOTICE: indicates special instructions that are important but not related to hazards.

CALIFORNIA PROPOSITION 65 WARNING
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

GENERAL SAFETY

• Do not touch an operating motor. Modern motors can operate at high temperatures. To avoid burns when servicing the pump, allow it to cool for 30 minutes after shutdown before handling.
• Follow all applicable local and state codes and regulations.
• Submersible pumps are not approved for and should not be used in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pump fluid is common. The pump is designed for municipal and commercial wastewater applications.
• Keep safety labels in good condition, replacing any missing or damaged labels.
• DO NOT run the pump dry. Dry running can overheat the pump, (causing burns to anyone handling it) and will void the warranty.
• The pump is permanently lubricated. No oiling or greasing is required in normal operation.
• Periodically inspect pump and system components.
• Wear safety glasses at all times when working on pumps.
• Keep the work area clean, uncluttered and properly lit. Store all unused tools and equipment.
• DO NOT use it to pump flammable liquids.
• RISK OF FIRE OR EXPLOSION. Can cause severe personal injury, property damage or death. Do not smoke or use open flames in or around this system.
• CUTTING RISK. Risk of serious cutting or amputation exists. Use caution as the liner plate is extremely sharp. Always keep your fingers and hands away from cutting profiles. Disconnect all power sources before servicing the pump. The pump may start without warning.
• RISK OF ASPHYXIATION. Installer(s) and/or service personnel must use proper Personal Protective Equipment and follow OSHA 29 CFR 1910.146 or OSHA 29 CFR 1926. The pump may be installed in a location classified as a confined space.
• BIOHAZARD RISK. Once the wastewater source has been connected to the system, Biohazard Risk exists. Installer(s) and/or service personnel must use proper personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910.1030 when handling equipment after the wastewater source has been connected to the system.
• NOTICE: FM-rated models are only to be used in 60hz applications.

ELECTRICAL SAFETY
Hazardous voltage. Can shock, burn, or kill. When installing, operating, or servicing this pump, follow the safety instructions listed below.

• ELECTROCUTION HAZARD: Must be installed by a qualified professional. Disconnect all electrical power before attempting service.
• DO NOT modify the cord. When wiring to system control, connect the ground lead to the system ground.
• DO NOT splice the electrical power cord.
• DO NOT allow the power leads on the end of the electrical cords to be submerged.
• DO NOT handle or service the pump while it is connected to the power supply.

WARNING
A water test must be taken before installation of any water treatment equipment. The water quality can significantly influence the life of your system. You should test for corrosive elements, acidity, total solids and other relevant contaminants, including chlorine and treat your water appropriately to ensure satisfactory performance and prevent premature failure.

GENERAL INFORMATION

This manual contains important safety information regarding the use of this product. This product should only be installed and serviced by a qualified professional. Carefully read and follow all safety instructions in this manual and on the unit itself before installing or operating the pump. Keep this manual for future reference.
Reasonable care and safe methods should be practised. Check local codes and requirements before installation.

UNPACKING PUMP

• LIFTING HAZARD. Unassisted lifting of the pump can cause injury. Mechanical assistance is required.
• DO NOT life pump by the power cord.
• When unpacking the unit, check for damage. Damage claims must be made at the receiving end through the delivery carrier. Damage cannot be processed from the factory.
• RISK OF FIRE OR EXPLOSION. Before handling these pumps and controls, always disconnect the power first. Do not smoke or use sparkle electrical devices or flames in a septic (gaseous) or possible septic sump. Do not pump flammable liquids with this pump.

PUMPS IN STORAGE OR NOT OPERATING
Pumps with silicon/carbide seals must have impellers manually rotated (6 revolutions) after setting non-operational for 3 months or longer and before electrical start-up.

SEAL FAILURE PROBES

HAZARDOUS DUTY RATED PUMPS:
All submersible pumps have two factory-installed moisture detectors (seal failure probes). They should have a resistance of around 330K ohms for the series circuit in the seal chamber. Under normal operating conditions, the circuit remains around 330K ohm. If the circuit shows open the circuit is not complete indicating a broken wire, corroded wire, or loose connection. If the lower seal leaks and moisture enters this chamber,
the moisture would settle to the bottom of the chamber and will complete (significantly less than 330K ohms) the circuit between the moisture detectors.

NON-HAZARDOUS DUTY RATED PUMPS:

• For all non-hazardous duty-rated pumps the resistance(ohm) readings between the seal probe wires should be open in normal operating conditions. A lower resistance indicates water intrusion.
• This circuit must be connected to a sensing unit and signalling device. This is supplied in a manufacturer-built control panel. Failure to install such a device negates all warranties.

HEAT SENSORS

• All motors in this family have heat sensors on or embedded in the motor winding to detect excessive heat. This prevents damage to the motor. If the sensor trips due to excessive winding temperature, the starter in the panel interrupts power to the pump. The sensors are set to trip at 130°C.
• Failure to install such circuitry would negate FM approvals and all warranties.

POWER CORDS

• The power cord and heat sensor seal failure cord are potted into the cord cap. The cords must not be spliced.
• Each cable has a green lead. This is the ground wire and must be grounded properly per NEC and/or local codes. Cords should be inspected for abnormal wear and replaced accordingly.

OVERLOAD HEATERS
If the electrical panel is not used, starters with 3 3-leg overload relays must be supplied on 3-phase pumps. Each leg is to have an identical heater sized by the nameplate amps on the motor housing. The amp draw on these submersible motors is slightly higher than a corresponding horsepower surface motor, so heaters must be sized by the nameplate rating.

INSTALLING SUMP LEVEL CONTROLS FLOAT CONTROLS

• In all systems, the lower or turn-off control is to be set to maintain a minimum level in the sump. This level shall be no more than 3-1/4″ from the top of the motor housing down to the surface of the sewage.
• The second or turn-on control is set above the lower turn-off control. The exact distance between the two floats must be a compromise between a frequent pumping cycle (15 starts per hour max.) to control septicity, solids and a slower cycle for energy economy. This distance should be determined by the engineer or consulting engineer, depending on the conditions of the application.

INSTALLING PUMP IN SUMP

• Before installing the pump in the sump, lay it on its side and rotate the impeller. The impeller may be slightly stuck due to factory test water. The impeller should turn freely. Do not connect the power until after this test.
• Clean all debris from the sump and connect the pump to the piping. A check valve must be installed on each pump and a gate or plug valve in each pump discharge is highly recommended. This valve should be installed on the discharge side of the check valve so that if it becomes necessary to service the check valve, the line pressure can be cut off. Single pump systems are sometimes installed without a check valve where it is desirable to self-drain the discharge line to prevent freezing. This can be done only with short discharge lines; otherwise, water will return to the sump and cause short cycling of the pump.

INSTALLATION

MAKING ELECTRICAL CONNECTIONS

• ElECTROCUTION HAZARD: Must be installed by a qualified professional. Disconnect all electrical power before installation or servicing the pump.
  All electrical wiring must be under local codes, and only competent electricians should make the installations. Complete wiring diagrams are glued to the inside cover of the panel. It is VERY IMPORTANT to check all wires for grounds with an ohmmeter or Megger meter after the connections are made as one grounded wire can cause considerable trouble.
  NOTICE: FM-rated models are only to be used in 60hz applications.

• IMPORTANT: If equipment is not properly wired and protected as recommended, the warranty is void.

• The 230-volt 3-phase pump has a dual-marked nameplate. For ordinary location pumps, the voltage may be rewired by qualified personnel. For hazardous location pumps, the voltage may be rewired by the manufacturer or a Class I, Div I equipment-qualified electrician. Once the voltage is changed, the factory cord tag indicating 230 volt 3 phase must be removed.

• For record-keeping purposes, we suggest the pump be marked externally with the new voltage and qualified personnel that performed the change. Pumps shipped from the factory as 460 volt 3 phase cannot be rewired to any other voltage.

TO RE-WIRE THE PUMP FROM 230V TO 460V 3 PHASE
Only a 230V pump from the factory is considered dual voltage, a cord label clearly states the factory wound voltage.

1. Remove all six (#7) cap screws then raise the cord cap assembly enough to slip a prying instrument on opposite sides between the cord cap casting and the motor housing. Take care to not damage the o-ring or the machined surfaces of the castings. Doing so could void FM agency certifications.
2. While prying evenly on both sides; separate the cord cap casting from the motor housing, the assembly is airtight and will have a vacuum effect when disassembling.
3. Once separated, the cord cap can be inverted and rotated to the outside of the pump assembly, and a bolt can be re-used to secure the upside-down cord cap to the motor housing for ease of rewiring.

Refer to the wiring diagram within this manual for wiring details. Once all electrical connections are finished and secure (a crimped electrical connector is best to prevent issues due to vibration if required), the cord cap should be re-attached reversing the steps above. Ensure the o-ring is in place and perform a hi-pot test for safety once everything is complete.

HEAT SENSORS AND SEAL FAILURE CONNECTIONS
Be sure heat sensor wires are connected in series with the starter coil. Connections are provided on the terminal strip.

NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL AND NEMA 4 JUNCTION BOX
Power lines and control wires can be carried in conduit or can be underground buried cable

SYSTEM TYPE| NUMBER OF CONTROL WIRES| NUMBER OF POWER LINES| NUMBER OF GROUND WIRES #8| HEAT SENSOR & SEAL FAILURE
---|---|---|---|---
NUMBER OF SENSOR WIRES| NUMBER OF GROUND WIRES
Simplex| 4| 3| 1| 3| 1
Simplex with Alarm| 6| 3| 1| 3| 1
Duplex| 6| 6| 2| 6| 2
Duplex with Alarm| 8| 6| 2| 6| 2

OPERATIONS & MAINTENANCE

• RISK OF FIRE OR EXPLOSION. Do not smoke or use open flames in or around this system. Only the FM-listed products are to be used in hazardous location applications per NFPA 70 National Electric Code. Do not pump flammable liquids. Do not use non-hazardous pumps in explosive environments.
• CUTTING RISK. Risk of serious cutting or amputation exists. Always keep your fingers and hands away from cutting profiles. Disconnect all power sources before servicing the pump. The pump may start without warning. Use caution as the liner plate is extremely sharp.

PUMP OPERATIONS STARTING SYSTEM

1. Double-check all wire connections.
2. Turn pumps to the Off position on H-O-A switches.
3. Turn on breakers.
4. Connect the amprobe to the pump power cord and turn the pump on. The pump will show high amp draw momentarily, then as the pump approaches normal running speed, amps will drop to normal nameplate amps.
5. When using three-phase pumps (208/230/460/575), turn the H-O-A switch to the Hand position on one pump and notice operation. If the pump is noisy and vibrates, rotation is wrong. To change rotation, interchange any two line leads to the pump. Do not interchange main incoming lines. Check the rotation of all pumps in this same manner.
6. Now set both H-O-A switches to Auto position and allow water to rise in the sump until one pump starts. Allow the pump to operate until the level drops to the turn-off point.
7. Allow the sump level to rise to start another pump (s). Notice the run lights in the panel. Pumps should alternate on each successive cycle of operation.
8. Turn both H-O-A switches to the Off position and allow the sump to fill to the override control level(s).
9. Turn switches to Auto position, and pumps should start and operate together until the level drops to the turn-off point.
10. Repeat this operation and cycle several times before leaving the job.
11. Check voltage when pumps are operating and check the amp draw of each pump. Check amps on each pump conductor as sometimes a high leg will exist. For excessive voltage on one leg, the electric utility company should be consulted.

PUMP MAINTENANCE

• As the motors are oil-filled, no lubrication or other maintenance is required.
• ON HAZARDOUS DUTY-RATED PUMPS ONLY: If the heat sensor and seal failure are hooked up properly, no attention is necessary as long as the seal failure indicator light does not come on. To ensure the continuity of the seal sensor leads, a test light is provided on intrinsically safe panels as standard equipment.
• Before handling these pumps and controls, always disconnect the power first. Do not smoke, or use flames or devices that can produce electrical discharge or sparks in a septic (gaseous) or possible septic sump.

FIELD SERVICE ON ORDINARY LOCATION PUMPS

• Ordinary location submersible motors that are out of warranty can be serviced in the field by any reliable motor service shop.
• Any pump that is under warranty must be returned to the factory for service or repaired at an authorized service centre. Charges will not be allowed if (in warranty) the pump is not taken to an authorized service centre. When field service is performed on a pump, these instructions should be carefully followed.

FIELD SERVICE ON HAZARDOUS LOCATION PUMPS

• Hazardous location pumps must be returned to the factory for electrical and motor service. Any repair not at an authorized service centre will void the Factory Mutual (FM) listing. This will ensure the integrity of the hazardous location rating of the pump and comply with our warranty requirements.
• The cartridge seal, volute, liner, and impeller may be repaired or replaced by an authorized service facility without compromising the hazardous location rating of the pump.
• For any repairs in which the oil is drained, the pump must be re-filled with an approved oil. The motor chamber cannot be disassembled during repairs as this will result in a loss of agency rating.
• Any time a seal is disturbed, it must be replaced.
• Check the pump for proper rotation before returning to service.

ADJUST CUTTER CLEARANCE ON THE CHOPPING MECHANISM

CUTTING RISK. Risk of serious cutting or amputation exists. Use caution as the liner plate is extremely sharp. Always keep your fingers and hands away from cutting profiles. Disconnect all power sources before servicing the pump. The pump may start without warning.

1. First, install the liner plate with the chopper bar (Item A) into the volute. It may be helpful to install 3/8-16 studs into the liner plate to line up the holes with the corresponding volute holes. You may have to tap the plate down with a rubber hammer.
2. Remove the studs and replace them with four 3/8-16 bolts (Item B) in the large counterbored holes from beneath the volute, only thread in enough to hold screws in place.
3. Install motor with impeller mounted, tighten motor housing bolts to volute.
4. Tighten four 3/8-16 (Item C) socket head cap screws in the chamfered counterbored holes until the liner plate is sitting flat against the impeller, ensure (Item B) is still loose which allows the liner plate to rest against the impeller.
5. Next back off the same 3/8-16 (Item C) screws away from the liner plate 1/8 – 1/4 turn for the recommended .008-.015 clearance.
6. Tighten the opposite four 3/8-16 (Item B) screws evenly to 25-30 Ft-lbs. Ensure all screws have proper torque to prevent backing out. A thread-locking compound is recommended to prevent vibrational loosening over time.
7. Measure the clearance with a feeler gauge it should be between .008 to .015.
8. Spin the impeller with a hex wrench in the impeller hub or use a wooden pry bar to spin the impeller to make sure there is no rub.
9. If you hear or feel a rub, readjust the clearance by loosening screws (Item C) evenly and retightening (Item B) screws.

TROUBLESHOOTING

PUMP TROUBLESHOOTING
Below is a list of common problems and the probable causes

THE PUMP WILL NOT START

1. No power to the motor. Check for a blown fuse or open circuit breaker.
2. The selector switch may be in the Off position.
3. The control circuit transformer fuse may be blown.
4. The overload heater on the starter may be tripped. Push to reset.

THE PUMP WILL NOT START AND OVERLOAD HEATER TRIP

1. Turn off power and check motor leads with Megger or ohmmeter for possible ground.
2. Check the resistance of motor windings. All 3 phases should exhibit the same reading.
3. If no grounds exist and the motor windings check OK, remove the p from the sum of the p and check for clogged or blocked impeller.

THE PUMP OPERATES WITH THE SELECTOR SWITCH IN THE HAND POSITION BUT WILL NOT OPERATE IN THE AUTO POSITION

1. This indicates trouble in the float level control or the alternator relay.
2. Check the control panel for trouble.

THE PUMP RUNS BUT WILL NOT SHUT OFF

1. The pump may be air-locked. Turn the pump off and let set for several minutes, then restart.
2. Lower float control may be hung up in the closed position. Check in the sump to be sure control is free.
3. The selector switch may be in the Hand position.

PUMP DOES NOT DELIVER PROPER CAPACITY

1. The discharge gate valve may be partially closed or partially clogged.
2. The check valve may be partially clogged. Raise the level up and down to clear.
3. The pump may be running in the wrong direction. Low-speed pumps can operate in reverse direction without much noise or vibration.
4. The discharge head may be too high. Check the total head with a gauge when the pump is operating. Total head is discharge gauge pressure converted to feet plus vertical height from the water level in the sump to the centre line of the pressure gauge in the discharge line. A gauge should be installed on the pump side of all valves. Multiply gauge pressure in pounds by 2.31 to get head in feet.
5. If the p has been in service for some time and the cap of the capacity falls off, remove the p and check for wear or clogged impeller.

THE MOTOR STOPS AND THEN RESTARTS AFTER A SHORT PERIOD BUT OVERLOAD HEATERS IN THE STARTER DO NOT TRIP

1. This indicates heat sensors in the motor are tripping due to excessive heat. The impeller may be partially clogged giving a sustained overload but not high enough to trip the overload the heater switch.
2. The motor may be operating out of liquid due to a failed level of control.
3. The pump may be operating on a short cycle due to the sum of the p being too small or from water returning to sum the p due to a leaking check valve.

IF YOU HAVE ANY QUESTIONS REGARDING THE INSTALLATION, OPERATION, MAINTENANCE OR TROUBLESHOOTING OF THE PUMP, PLEASE CALL PENTAIR AT 855-274-8947.

PARTS LIST

HPS4SD(X), HPS4HD(X), HPS6MD(X)
For use with products built with Premium Efficient motor.

ITEM| PART DESCRIPTION| PART #| 4SD / 4HD / 6MD
---|---|---|---
2| CORD CAP 10-4 35′| 152880315|
2| CORD CAP 8-4 35′| 152880325|
2| CORD CAP 6-4 35′| 152880335| *
A1| STATOR| SEE MOTOR PARTS GROUP| 1
A2| ROTOR/SHAFT ASSEMBLY| SEE MOTOR PARTS GROUP| 1
A5| SPACER| SEE MOTOR PARTS GROUP| 1
A3| OIL| 153620017| —
A4| BOLT-STATOR| 06106A027| 4
A6| ELECTRICAL CONNECTOR 460V ONLY| 12672A001| 1
A7| STATOR KEY| 05818A012| 1
B13| SCREW SOCKET HEAD SEAL PLATE TO BRG HSG| 06106A028| 4
C1| CORD SEAL FAILURE DIAGRAM| 134241141| 1
C4| NAMEPLATE| 134256901| 1
E3| HOUSING-SEAL PLATE 250 FRAME PREM EFF| 107550352| 1
E4| SEAL-CARTRIDGE, 250 HPE SC/C 2 .5&2 .25| 154732501K| 1
E5| RING – RETAINING EXTERNAL BG| 12558A036| 1
F1| HOUSING-MOTOR| 28011D000| 1
F2| HOUSING-BEARING| 27808D525| 1
F3| TERMINAL BLOCK| 27882A009| 1
F4| SCREW-CAP SKT HD. TERMINAL BLK| 06106A069| 2
F5| SCREEN| 110650043| 1
F6| WASHER-SPRING (THRUST) | 19331A009| 1
F7| SCREW-CAP CORD CAP TO MTR HSG| 19101A017| 6
F8| RING-STATOR| 026030003| 1
F9| O-RING CORD CAP | 001500191| 1
F10| O-RING SEAL PLATE | 05876A112| 1
F11| O-RING MOTOR HOUSING | 05876A178| 1
F12| SCREW-CAP MTR HSG TO BRG HSG| 19103A048| 8
F13| BEARING-BALL UPPER | 08565A026| 1
F14| BEARING-BALL ANG. CONTACT DBL ROW | 071670171| 1
F15| PLUG-PIPE 1/2″ SKT HD .| 009240101| 3
F16| SCREW-DRIVE #6| 045800011| 4
F17| PROBE-SEAL FAILURE | 109010021| 2
F18| SEAL-SENSOR ASS’Y | 109000045| 1
F19| RING-RETAINING EXTERNAL BRG | 12558A036| 1
F20| RING-RETAINING INTERNAL BRG | 009740041| 1
F22| LIFTING BAIL| 25371B008| 1
F23| LIFTING BAIL BOLTS| 19105A038| 2
F24| LIFTING BAIL LOCK WASHER| 05454A027| 2
F26| LOCTITE® 242 – BLUE (ITEMS ARE NOT FOR SALE)| NOT INCLUDED| 1
F27| LOCTITE® 277 – RED (ITEMS ARE NOT FOR SALE)| NOT INCLUDED| 1
F28| SEALANT – PIPE (ITEMS ARE NOT FOR SALE)| NOT INCLUDED| 1
 | REPAIR KIT ( ** KIT PARTS)| 528692507| —
 | CARTRIDGE SEAL PULLER| 26836A100| 1

• Cord size is dependent upon the model.
• Included with Repair Kit.

All parts listed are saleable unless otherwise noted.

HYDRAULIC ENDS PARTS LIST

MOTOR PARTS LIST

ITEM

| ****

2-POLE 3450 RPM

| 25HP| 25HP| 30/40HP| 30/40HP
---|---|---|---|---|---
230/460/3/60| 575/3/60| 460/3/60| 575/3/60
A1| STATOR| 27906D003| 27906D603| 27907D003| 27907D603
A2| ROTOR/SHAFT ASSEMBLY| 27906D130| 27906D130| 27907D130| 27907D130
A3| OIL| 153620017| 153620017| 153620017| 153620017
A4| BOLT-STATOR| 06106A027 (4)| 06106A027 (4)| 06106A027 (4)| 06106A027 (4)
A5| SPACER| 076650041| 076650041| 076650011| 076650011
A7| STATOR KEY| 05818A012| 05818A012| 05818A012| 05818A012

ITEM

| ****

4-POLE 1750 RPM

| 25HP| 25HP| 30HP| 30HP| 40HP| 40HP
---|---|---|---|---|---|---|---
208- 230/460/3/60| 575/3/60| 230/460/3/60| 575/3/60| 460/3/60| 575/3/60
A1| STATOR| 27902D003| 27902D603| 27903D003| 27903D603| 27904D003| 27904D603
A2| ROTOR/SHAFT ASSEMBLY| 27902D130| 27902D130| 27903D130| 27903D130| 27904D130| 27904D130
A3| OIL| 153620017| 153620017| 153620017| 153620017| 153620017| 153620017
A4| BOLT-STATOR| 06106A027 (4)| 06106A027 (4)| 06106A027 (4)| 06106A027 (4)| 06106A071 (4)| 06106A071 (4)
A5| SPACER| 076650041| 076650041| 076650011| 076650011| —| —
A7| STATOR KEY| 05818A012| 05818A012| 05818A012| 05818A012| 05818A005| 05818A005

IMPELLER PARTS LIST – HPS4SD(X) 3450 RPM

DESCRIPTION| PART #| HP| VOLTAGE/PH| CORD| TRIM| IMPELLER
---|---|---|---|---|---|---
HPS4SDP025223| 528630027| 25| 230-460/3| 4-4| 7 .38| 154521112
HPS4SDP025243| 528630037| 25| 460/3| 8-4| 7 .38| 154521112
HPS4SDP025253| 528630047| 25| 575/3| 8-4| 7 .38| 154521112
HPS4SDXP025223| 528636027| 25| 230-460/3| 4-4| 7 .38| 154521112
HPS4SDXP025243| 528636037| 25| 460/3| 8-4| 7 .38| 154521112
HPS4SDXP025253| 528636047| 25| 575/3| 8-4| 7 .38| 154521112
HPS4SDP030243| 528630117| 30| 460/3| 8-4| 7 .88| 154521072
HPS4SDP030253| 528630127| 30| 575/3| 8-4| 7 .88| 154521072
HPS4SDXP030243| 528636117| 30| 460/3| 8-4| 7 .88| 154521072
HPS4SDXP030253| 528636127| 30| 575/3| 8-4| 7 .88| 154521072
HPS4SDP040243| 528630137| 40| 460/3| 6-4| 8 .63| 154521012
HPS4SDP040253| 528630147| 40| 575/3| 8-4| 8 .63| 154521012
HPS4SDXP040243| 528636137| 40| 460/3| 6-4| 8 .63| 154521012
HPS4SDXP040253| 528636147| 40| 575/3| 8-4| 8 .63| 154521012

IMPELLER PARTS LIST – HPS4HD(X) 1750 RPM

DESCRIPTION| PART #| HP| VOLTAGE/PH| CORD| TRIM| IMPELLER
---|---|---|---|---|---|---
HPS4HDP025403| 528650017| 25| 208/3| 4-4| 10 .75| 154641142
HPS4HDP025423| 528650027| 25| 230-460/3| 6-4| 10 .75| 154641142
HPS4HDP025443| 528650037| 25| 460/3| 8-4| 10 .75| 154641142
HPS4HDP025453| 528650047| 25| 575/3| 8-4| 10 .75| 154641142
HPS4HDXP025403| 528656017| 25| 208/3| 4-4| 10 .75| 154641142
HPS4HDXP025423| 528656027| 25| 230-460/3| 6-4| 10 .75| 154641142
HPS4HDXP025443| 528656037| 25| 460/3| 8-4| 10 .75| 154641142
HPS4HDXP025453| 528656047| 25| 575/3| 8-4| 10 .75| 154641142
HPS4HDP030423| 528650127| 30| 230-460/3| 4-4| 11 .5| 154641082
HPS4HDP030443| 528650137| 30| 460/3| 8-4| 11 .5| 154641082
HPS4HDP030453| 528650147| 30| 575/3| 8-4| 11 .5| 154641082
HPS4HDXP030423| 528656127| 30| 230-460/3| 4-4| 11 .5| 154641082
HPS4HDXP030443| 528656137| 30| 460/3| 8-4| 11 .5| 154641082
HPS4HDXP030453| 528656147| 30| 575/3| 8-4| 11 .5| 154641082
HPS4HDP040443| 528650217| 40| 460/3| 6-4| 12 .50| 154641002
HPS4HDP040453| 528650227| 40| 575/3| 8-4| 12 .50| 154641002
HPS4HDXP040443| 528656217| 40| 460/3| 6-4| 12 .50| 154641002
HPS4HDXP040453| 528656227| 40| 575/3| 8-4| 12 .50| 154641002

IMPELLER PARTS LIST – HPS6MD(X) 1750 RPM

DESCRIPTION| PART #| HP| VOLTAGE/PH| CORD| TRIM| IMPELLER
---|---|---|---|---|---|---
HPS6MDP025403| 528640017| 25| 208/3| 4-4| 9 .63| 154571152
HPS6MDP025423| 528640027| 25| 230-460/3| 6-4| 9 .63| 154571152
HPS6MDP025443| 528640037| 25| 460/3| 8-4| 9 .63| 154571152
HPS6MDP025453| 528640047| 25| 575/3| 8-4| 9 .63| 154571152
HPS6MDXP025403| 528646017| 25| 208/3| 4-4| 9 .63| 154571152
HPS6MDXP025423| 528646027| 25| 230-460/3| 6-4| 9 .63| 154571152
HPS6MDXP025443| 528646037| 25| 460/3| 8-4| 9 .63| 154571152
HPS6MDXP025453| 528646047| 25| 575/3| 8-4| 9 .63| 154571152
HPS6MDP030423| 528640127| 30| 230-460/3| 4-4| 10 .00| 154571122
HPS6MDP030443| 528640137| 30| 460/3| 8-4| 10 .00| 154571122
HPS6MDP030453| 528640147| 30| 575/3| 8-4| 10 .00| 154571122
HPS6MDXP030423| 528646127| 30| 230-460/3| 4-4| 10 .00| 154571122
HPS6MDXP030443| 528646137| 30| 460/3| 8-4| 10 .00| 154571122
HPS6MDXP030453| 528646147| 30| 575/3| 8-4| 10 .00| 154571122
HPS6MDP040443| 528640217| 40| 460/3| 6-4| 11 .25| 154571022
HPS6MDP040453| 528640227| 40| 575/3| 8-4| 11 .25| 154571022
HPS6MDXP040443| 528646217| 40| 460/3| 6-4| 11 .25| 154571022
HPS6MDXP040453| 528646227| 40| 575/3| 8-4| 11 .25| 154571022

WIRING DIAGRAMS

3 PHASE

Notes:

1. Level Switches Must be Rated a Minimum of 2 Amps at 120 Volts.
2. Torque all ˜eld wiring terminals to 20 in. Lbs.
3. Field Wiring Must be 60°C Copper Wire Minimum.
4. ——- = Items Not Supplied In Control Panel.
5. Pump power, heat sensor, and seal probe cables must pass through approved NEC 501.15 conduit seals.

WARRANTY

Pentair Hydromatic® warrants its products against defects in material and workmanship for 12 months from the date of shipment from Pentair Hydromatic or 18 months from the manufacturing date, whichever occurs first – provided that such products are used in compliance with the requirements of the Pentair Hydromatic catalogue and technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive-free, non-corrosive liquids.

During the warranty period and subject to the conditions set forth, Pentair Hydromatic, at its discretion, will repair or replace to the original user, the parts that prove defective in materials and workmanship. Pentair Hydromatic reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for prior sold and/or shipped units.

Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of start-up through the Pentair Hydromatic website: http://forms.pentairliterature.com/startupform/startupform.asp?type=h. Warranty is effective only if Pentair Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be hooked up, functional and monitored or this warranty will be void. Pentair Hydromatic will cover only the lower seal and labour thereof for all dual-seal pumps. Under no circumstance will Pentair Hydromatic be responsible for the cost of field labour, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the factory or an authorized Pentair Hydromatic service facility.

This limited warranty will not apply:
(a) to defects or malfunctions resulting from failure to properly install, operate or maintain the unit by the printed instructions provided; (b) to failures resulting from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that are not installed by applicable local codes, ordinances and good trade practices; (e) if the unit is moved from its original installation location; (f) if the unit is used for purposes other than for what it is designed and manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Hydromatic or an authorized Pentair Hydromatic service provider; (h) to any unit that has been repaired using non-factory specified/OEM parts.

Warranty Exclusions:
PENTAIR HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. PENTAIR HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.

Liability Limitation:
IN NO EVENT SHALL PENTAIR HYDROMATIC BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY PENTAIR HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION. PENTAIR HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. PENTAIR HYDROMATIC RECOMMENDS INSTALLATION BY PROFESSIONALS.

Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential damages and therefore such limitations may not apply to you. No warranties or representations at any time made by any representatives of Pentair Hydromatic shall vary or expand the provision hereof.

Contact Information

• 1101 Myers Parkway Ashland, OH 44805
• Ph: 855.274.8947
• Fx: 800.426.9446
• 490 Pinebush Road, Unit 4 Cambridge, Ontario, Canada N1t 0a5
• Ph: 800.363.7867
• Fx: 888.606.5484
• pentair.com/hydromatic.

Loctite® is a registered trademark of Henkel AG & Company KGaA. All indicated Pentair trademarks and logos are property of Pentair. Third-party registered and unregistered trademarks and logos are the property of their respective owners.

©2024 Pentair. All Rights Reserved.

References

• Start-Up Report

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