Air-Care TurboMax 3 Advanced Duct Cleaning System User Guide

USER GUIDE

Division of D.P.L. Enterprises Inc.

3868 East Post Road, Las Vegas, Nevada 89120, 702-454-5515, FAX 702-454-5225 Website: www.air-care.com; E-mail: [email protected]

REV. 02162023 Specifications subject to change without notice.

TABLE OF CONTENTSPAGE 3CHAPTER PAGE

Unpacking Instructions 4 Safety Precautions 5 Handle Installation 5 Operating Instructions 6 Attaching the TurboMax Hose to the Air System 8 Duct Cleaning Procedures 9 Troubleshooting Guide 11 Maintenance 12

Parts and Accessories 13 Included Parts and Accessories 15 Optional Parts 16 Specifications 17 Limited Warranty 18

UNPACKINGPAGE 4

Remove the outer box and inspect for damage. Report all damage immediately to your carrier. If  special set-up instructions are required, they will be taped to the outside of the Equipment or in the  “Operating” section of this manual.

Inspect all of the packing material for small parts before discarding packaging material. Report all  damage to Air-Care immediately. Any attempt at repairing damages may void warranty.

Check that all parts are present

TurboMax 3 Main Assembly, with Wheels, Motor and Blower. Release the 4 side latches and lift the front of the upper section so it hinges up to check for filters.  The HEPA filter will remain in the bottom section, the First Stage, 1” pre-filter frame  and pad will remain in the top section and the Flexible electrostatic 2nd stage filter  will be mounted in the top of HEPA frame.

o First stage, 18” x 24” x 1” Electrostatic with disposeable pads.

o Second stage, 18” x 24” x FLEX Electrostatic Air Filter.

o Third stage, 18” x 24” x 4.75” Certified HEPA Filter.

o 25’ Power Cord.

o The handle is wrapped separately and shipped loose in the box.

o The 12” Dia. Hose adapter Plate is over the Inlet.

SAFETY INFORMATION

PAGE 5

Always use safe and common sense precautions when working with Air-Care equipment. Do not  block walkways with equipment, and remove delicate and breakable articles from the immediate work  area. The following are precautions that should be reviewed by all persons who will be involved in the cleaning activity:

• Other than the 3 filters, there are no user serviceable components in Air-Care TurboMax 3. Only  trained technicians should attempt to make internal repairs on this equipment.
• Always turn off the main power switch on the TurboMax front Panel, or disconnect the power before  opening or removing the doors or filters.
• Inspect AC power plug to be sure the ground pin is in place. DO NOT USE AN EXTENSION CORD.  Plug power cords directly into power outlet rated at 20 AMPS 120 V .
• Never connect power to Air-Care equipment unless all covers and safety shields are in place.  Mechanical and electrical parts could activate and cause injury.
• Never allow anyone but a properly trained technician to use the equipment or cleaning products.
• The TurboMax 3 has a 220-120 step down transformer to run on 220 volt power. All Air-Care  equipment is designed for US standard 115 volt, 60 Hz AC. Most Air-Care equipment can be special  ordered to meet other worldwide standards for a reasonable price and delivery schedule. Always check  Handle is bubble wrapped and packed near

the specifications on the equipment before connecting electrical power to Air- Care equipment. the bottom, front of TurboJet. It must be

installed with the 4 bolts provided and your

HANDLE INSTALLATION

½” socket wrench or nut driver.

Handle is bubble wrapped and packed near the bottom, front of TurboMax. It must be installed with the  4 bolts provided and your ½” socket wrench or nut driver.

OPERATING INSTRUCTIONSPAGE 6Set-Up and Testing

Air-Care TurboMax Negative air machines are designed to “Pull” loose debris out of the air system to  which they are connected and filter out harmful debris such as pollen, dust, mold spores and other  debris with their 3 stage HEPA filter system. An agitating device to “Push” debris is required to properly  clean an air system. The Cobra Power Brush System or the Air Whisk and Sidewinder air tools are  designed to loosen and agitate debris so the TurboMax can pull it out. See the “Duct Cleaning” section  on page 8 of this manual for a summary of proper duct cleaning procedures.

To test the TurboMax, be sure all filters are in place and the Top is closed and latched in place.

1. Set the “Run” switch is in “STOP” Position.
2. TURN OFF the Circuit Breaker.
3. Connect the 12 gauge x 25-foot power cord, with GROUND Pin, to 20 AMP outlet that DOES NOT have other devices plugged into them. (220 Volt Version has one twist lock cord and one dual circuit  breaker/power switch).
4. AFTER the power cord or power cords are connected, Turn on the circuit breaker switch.

Status Lights

Red/Green Status LED. The TurboMax 3 will operate with GNA 20 AMP, 120 volt AC power Cord  connected to dedicated circuit rated at 20 Amps.

ATTACHING TURBOMAX 3 HOSE TO THE AIR SYSTEMPAGE 7

Effective duct cleaning can be accomplished with the TurboMax connected to one of the following  positions in the duct system. The “best” location is determined by the specific configuration of the  particular air system.

1. With a basement or crawlspace air conditioner/furnace

Cutting an access hole in the side of the supply side main trunk line is very effective. Be sure that  no airflows through the furnace. To stop air from coming through the furnace, block the return  openings with cardboard and duct tape. An alternate way to block the airflow would be to slip  the customers existing furnace filter in a plastic trash bag and reinstall. If there are returns in each  room, you will also need to connect to the return trunk line at the furnace and block it off while  cleaning the return ducts.

1. With a garage, interior closet or roof mounted up-flow air conditioner/furnace Just remove the diffuser grill from a large ceiling or wall mounted supply duct and use the Pogo  Pole hose adapter to connect the TurboMax inlet hose to the system. Connecting to a large supply  duct is very effective. Gravity will help “pull” dust and debris into the TurboMax.

In some cases, it may be best to attach the TurboMax to each Supply or return duct and insert the  agitation device into that same duct opening to disturb debris as far up stream and down stream as  possible.

To obtain maximum “pull”, always keep the attaching hose as short and as straight as possible.

DUCT CLEANING PROCEDURES

PAGE 8

1. Bring the TurboMax into  close proximity to the planned  connection ducts.

2. Connect the 12 gauge,  grounded, electrical power  cords to an independent  electrical outlet (110V, 20 AMP).  It is recommended to NOT  use longer or smaller gauge  extension cords. A good ground  connection in the power cord is  a SAFETY Feature.

3. Connect a 12” hose to the  12” TurboMax inlet. To obtain  maximum “pull”, always keep  the attaching hose as short and  as straight as possible.

4. Connect the other end to  the most effective supply duct  location using the optional Pogo  Pole hose adapter or 12” adapter  plate.

5. Close off the return side of  air handler by putting a filter in  a plastic bag and reinstalling it  into its holder.

DUCT CLEANING PROCEDURESPAGE 9

7. Use the RUN switch to start  the TurboMax 3 motor.
8. Follow recommended

procedure to clean each supply,  beginning at the most distant  one, using the Cobra Power  Brush System, Sidewinder or Air  Whisk (sold separately).

9. After all ducts are cleaned,  the ducts can be fogged with an  EPA registered Deodorizer and  Soot Set Sealer.
10. Before fogging the supplies, turn off the power switch.
11. Remove hose from the top of the TurboMax.
12. Place a piece of pellon, 20” X 22” over the 12” inlet.
13. Re-install the hose, and turn on the power switch.
14. Fog the supplies, beginning with the most distant supply.
15. When the fogging is complete, turn off the power; remove the hose from the TurboMax 3 and the  supply duct.
16. Remove and discard pellon.
17. Inspect first stage filter, if loaded with debris, take the TurboMax 3 out of the building and dump it  out or replace as required.
18. Inspect electrostatic flex filter and wash if soiled.
19. Unplug power cord, put TurboMax 3 back into the vehicle, and complete the job.

TROUBLESHOOTING GUIDEPAGE 10

Motor does not start  when RUN switch

turned on.

| Does the panel meter  show 120 Volts?| YES

NO

| Check connections to motor, and  control panel. Call Air Care.

Check and reset circuit breaker and  verify electrical outlets have power. Turn OFF for 3 min, then turn Turn ON  breaker

No vacuum with motor  running.| Is blower turning?| YES

NO

| Contact Air-Care

Tighten shaft adapter bolts and align  wheel & inlet cone. (Call Air-Care)

Is the “Change HEPA”  light on?| Are the 1st stage pre filter and 2nd stage Electrostatic filters  clean?| YES

NO

| Replace HEPA filters as required.  Clean 1st and 2nd stage air filters.
Insufficient “pull” at duct.| Is the “Change HEPA”  light on?| YES

NO

NO

| Replace HEPA filter as required.

Check for disconnected, collapsed or  broken system ducts.

Inspect 12” hose for cracks or holes.

Circuit breaker trips  when TurboMax 3 is  turned on.| Is the TurboMax 3

connected to dedicated  115-volt, 20-amp line?

| YES

YES

YES

YES

NO

| Be sure TurboMax 3 is connected  directly to the power outlet. DO NOT use an additional extension cord.

Be sure that only the original 12 gauge  (or heavier) 25 ft. power cord is used on  the TurboMax 3.

If 220 power is available, read

transformer info sheet.

Call Air-Care

Find outlet on circuits that do not have  other devices connected to it.

MAINTENANCE

The TurboMax 3 requires a minimum amount of maintenance, normally  limited to cleaning or replacing filters as they become filled with dirt  and debris. Cleaning the 2nd stage filter daily will extend the life of the  3rd stage HEPA filter.

1st Stage Filter Replacement

The 1st stage 1” electrostatic filter with disposeable pads is mounted  in the top section of the TurboMax 3 and held in place with a metal  bracket at one end and a Velcro strip in the center of the other end. It  is disposable, but it may be possible to dump out large debris and use

1ST STAGE FILTER

HEPA FILTER

PAGE 11

2ND STAGE FILTER

it 2 or 3 times if it is not torn or damaged. The duct debris captured in the upper section and first stage filter can be  collected in a trash bag placed over the 12” Hose inlet and secured with the Velcro strap. Unlatch the top section  and tip it back on its hinge so the debris falls into the bag from the upper section of the TurboMax and its first  stage filter. Follow all local regulations on disposing of material removed from the ducts. In critical areas, such as  hospitals, it is required to cover the inlet with 6-mil plastic when the job is completed to prevent the collected debris  from escaping and contaminating the area while it is removed from the building to be emptied in a non-critical area  where the trash bag can be disposed of safely. The first stage filter can be put into the same trash bag for disposal.

2nd Stage Filter Replacement

The 2nd stage “Flexible” permanent electrostatic filter is mounted in the top of the HEPA filter frame. When  necessary, wash the 2nd stage filter with a garden hose and nozzle at full force. First rinse in the opposite direction of the airflow, then rinse both sides. Occasionally, a degreaser such as Air- Care’s Filter Cleaner may be required to  restore this filter to its’ peak performance. Let the filter air dry before reinstalling into the unit.

Note: When there is not sufficient time to allow filters to dry before using the TurboMax 3, simply dry vacuum  the loose debris off of the filters’ surfaces or use compressed air in an appropriate outdoor area.

When the control panel “Change HEPA” red LED is on and the 1st and 2nd stage filters are clean, the 3rd stage  HEPA filter should be replaced (approximately once or twice per year, if other filters are cleaned regularly). There is  no safe way to clean the HEPA filter without a risk of damaging it.

NOTE: Never wash the HEPA filter with water.

HEPA Replacement

1. Open the upper section of the TurboMax to gain access to the filters. The first stage filter will be held in the  upper section of the SuperMax.
2. The second stage filter must be removed from the HEPA frame.
3. Use care when removing the 3rd stage HEPA filter mounted in the bottom half of the cabinet. When the airflow  through the inlet is noticeably reduced and the 1st & 2nd stage filters are clean, it is time to replace the 3rd stage  HEPA filter.

NOTE: Applying compressed air pressure or using a vacuum brush on filter surface will damage the filter. If you  have any questions regarding the HEPA filter maintenance, please call Air-Care at 800-322-9919.

PARTS AND ACCESSORIES

PAGE 12

First stage, 18” x 24” x 1” Electrostatic Filter with Pads (5 Replacement Pads SAO0574)| FG0259
Second stage, 18×24 Flex 94%| F0044
Third stage, 18” x 24” x 4.75” HEPA Filter| F0046
25’ Extension Power Cords (2) (220 Model has a single 25 ft cord with NEMA L6- 20 Plug and Socket– Special Order)| EC0005
Latches to hold upper and lower sections together| COM0520
Upper Handle (Part of Cabinet p/n 1904)| Call
12” Non-Marking Wheels| ACC0006
Front Swivel Casters| COM096
Bottom Carrying Handle, Spring Loaded| COM0029
Power Receptacle (120 Volt Model)| COM0026
Light, LED, Green/ Red BiColor Common Anode| EC0139
Switch, DPST “RUN”| EC0031
|
Circuit Breaker/Power Switch, Dual 20 amp.| EC0054
Pogo Pole Hose Adapter 12” (Optional)| FG0038
Cap Plug, 4” Red (for Pogo Pole Assembly) (Optional)| COM0239
12” x 12.5’ Heavy Duty Hose with Velcro Straps| FG0056
12” x 12.5’ Light Duty Mylar Hose with Velcro Straps| FG0014
12” x 12.5’ Light Duty Mylar Hose Assembly Includes: (2) 12” x 12.5’ Hoses, (4) Velcro straps (1) Hose Coupler (Optional)| FG0011
12” x 25’ Light Duty Mylar Hose with Velcro Straps (Optional)| FG0013
12” x 12”. 26 gauge, galvanized steel duct patches, 10/pkg. (Optional)| SAO0116
Foam Register Plugs, 14pc./pkg. (Optional)| FG0050
Pre-Filter, Pellon Moisture Barrier Sheets, 12/pkg. (Optional)| SAO0079
12” Adapter Collar| FG0041
Air-Care Fogger Model 2600 120 Volt(for 220 Volt Call) (Optional)| FG0008
Cobra 6, Power Brush System (Optional)| FG0110
Forward and Reverse Air Whisk System (Optional)| FG0015
Sidewinder Hose Assembly (Optional)| FG0030
HEPA Back Pack Vacuum 120 Volt (for 220 V Call) (Optional)| FG0069
Main Panel with all parts for 120 Volt Model TurboMax 3| Call
Blower Wheel, Backward Inclined, 3 HP (SuperMax ONLY)| COM0303

INCLUDED PARTS AND ACCESSORIES

PAGE 13

A B C

Molded Handle 12” Dia. Hose Inlet Locking Latches

A

B

D

First stage, 18” x 24” x 1” Electrostatic Filter with Pads E

2nd Stage 18” x 24”Flex 94% Electrostatic Air Filter 3rd Stage 18” x 24” x 4.75” HEPA Filter

F

G

12” Non-Marking Wheels

H

Front Swivel Casters

I

Power Cord

Exhaust Grills

J

K

G

Control Panel

L

SuperMax Control Panel Assembly

Change HEPA light

M

Switch, DPST “RUN”

N

O

Circuit Breakers/Power Switches, Dual 20 amp.  P

Circuit Status Indicator

Q

Power Receptacle

L

N

M

Q

C

J

H

D

E

F

I

O P

OPTIONAL PARTS AND ACCESSORIES

(Ref#19) 12” x 12”, 26 gauge,

Galvanized Steel Duct Patches

12” Adapter Plate 12” x 12”, 26 gauge,

(Ref#21) Pre-Filter, Pellon

Galvanized Steel Duct

Moisture Barrier Sheets (12/pkg)

Patches

PAGE 14

Pre-Filter, Pellon

Moisture Barrier

Sheets (12/pkg)

Cobra Power Brush System Sidewinder Hose Assembly

Foam Register Plugs

(14/pkg)

12” Pogo Pole Hose  Adapter

(Complete Assembly  comes with Pole,  Fork, 20 X 20 X 2 Foam  attached to 12” Steel  Pogo Plate (Ref#16) &  4” Red Cap Plug)

12” x 12.5” Light Duty Mylar Hose  with Velcro Straps

Forward and Reverse Air  Whisk System

HEPA Back Pack Vacuum Air Care Fogger

SPECIFICATIONS

PAGE 15

Circuit Breakers
Air Flow| 3500 CFM with all Filters in place
Static Pressure| 6.3” W.G.
Motor| 3 HP , 3 Phase Motor, 3600 RPM Maximum
Blower| One – Backward Inclined
Wheels| Two – 12” Fixed Rear and Two – 4” Front Swivel Non-Marking  Wheels

LIMITED WARRANTY

PAGE 16

TURBOMAX 3

Air-Care warrants this product to be free from defects in materials and workmanship to the original  purchaser for a period of Three (3) years from the date of purchase. Components listed below are  excluded from this Three year period and are covered for periods described below:

Vacuum Motors 1 Year

Power Inverter 1 Year

Wheels & Filters No Warranty

Warranty covers both parts and labor (labor is to be performed at Air-Care’s facility located at 3868 E.  Post Road; Las Vegas, Nevada).

Warranty is extended to the original purchaser and is not transferrable.

This warranty does not extend to any damage to a product caused by or attributable to freight damage,  abuse, misuse, improper or abnormal usage. Warranty is also void if the product has been modified or  altered in any way.

The purchaser is responsible for the cost of shipping the equipment to Air- Care’s facility for evaluation.  If found to be defective and covered by the terms of this warranty, Air-Care will pay FedEx ground  shipping charges on the repaired or replaced item back to the purchaser’s location. Any additional expedited service charges for quicker shipping shall be born by the purchaser. If the product or  component is not found to be a warranty issue, the purchaser will be responsible for return shipping  charges.

Air-Care is not responsible or liable for indirect, special, or consequential damages arising out of or in  connection with the use of performance of the product; damages with respect to any economic loss,  loss of property, loss of revenues or profits, loss of use, or other incidental or consequential damages of whatsoever nature.

The warranty extended hereunder is in lieu of any and all other warranties, and any implied warranties  of any type.

This warranty gives you specific rights. These rights and others vary from state to state.

Division of D.P.L. Enterprises Inc.

3868 East Post Road, Las Vegas, Nevada 89120, 702-454-5515, FAX 702-454-5225 Website: www.air-care.com • E-mail: [email protected]

PAGE 17

TurboMax 3 Advanced Duct Cleaning System

Product Information

Specifications

• Manufacturer: D.P.L. Enterprises Inc.
• Model: TurboMax 3
• Dimensions: 18 x 24 x 4.75 inches
• Power Cord Length: 25 feet
• Filters: Electrostatic and HEPA

Product Usage Instructions

Unpacking Instructions

Remove the outer box and inspect for damage. Check all packing
material for small parts before discarding. Ensure all parts are
present including the TurboMax 3 Main Assembly, filters, power
cord, handle, and hose adapter plate.

Safety Precautions

Always use safe practices when working with the equipment. Clear
walkways, remove delicate items from work areas, and review
precautions with all involved individuals.

Handle Installation

Install the handle securely following the instructions provided
in the manual to ensure safe operation and ease of use.

Operating Instructions

To operate the TurboMax 3:

1. Ensure all filters are in place and the top section is closed
   and latched.

2. Set the Run switch to the STOP position.

3. Turn off the circuit breaker.

4. Connect the power cord to a dedicated outlet.

5. Turn on the circuit breaker switch.

Attaching the TurboMax Hose to the Air System

For effective duct cleaning, connect the TurboMax to a suitable
position in the duct system. Use the Pogo Pole hose adapter to
connect to a large supply duct for optimal performance.

FAQ

Q: What should I do if I notice damage during unpacking?

A: Report any damage immediately to Air-Care to avoid voiding
the warranty.

Q: How should I test the TurboMax 3 before use?

A: Ensure all filters are in place, close the top section, set
the Run switch to STOP, connect the power cord to a dedicated
outlet, and then turn on the circuit breaker switch.

USER GUIDE

Division of D.P.L. Enterprises Inc. 3868 East Post Road, Las Vegas, Nevada 89120, 702-454-5515, FAX 702-454-5225
Website: www.air-care.com; E-mail: [email protected]
REV. 02162023 Specifications subject to change without notice.

TABLE OF CONTENTS CHAPTER
Unpacking Instructions Safety Precautions Handle Installation Operating Instructions Attaching the TurboMax Hose to the Air System Duct Cleaning Procedures Troubleshooting Guide Maintenance Parts and Accessories Included Parts and Accessories Optional Parts Specifications Limited Warranty

PAGE 3
PAGE
4 5 5 6 8 9 11 12 13 15 16 17 18

UNPACKING

PAGE 4

Remove the outer box and inspect for damage. Report all damage immediately to your carrier. If special set-up instructions are required, they will be taped to the outside of the Equipment or in the “Operating” section of this manual.
Inspect all of the packing material for small parts before discarding packaging material. Report all damage to Air-Care immediately. Any attempt at repairing damages may void warranty.
Check that all parts are present
TurboMax 3 Main Assembly, with Wheels, Motor and Blower. Release the 4 side latches and lift the front of the upper section so it hinges up to check for filters. The HEPA filter will remain in the bottom section, the First Stage, 1″ pre-filter frame and pad will remain in the top section and the Flexible electrostatic 2nd stage filter will be mounted in the top of HEPA frame.
o First stage, 18″ x 24″ x 1″ Electrostatic with disposeable pads.
o Second stage, 18″ x 24″ x FLEX Electrostatic Air Filter.
o Third stage, 18″ x 24″ x 4.75″ Certified HEPA Filter.
o 25′ Power Cord.
o The handle is wrapped separately and shipped loose in the box.
o The 12″ Dia. Hose adapter Plate is over the Inlet.

SAFETY INFORMATION

PAGE 5

Always use safe and common sense precautions when working with Air-Care equipment. Do not block walkways with equipment, and remove delicate and breakable articles from the immediate work area. The following are precautions that should be reviewed by all persons who will be involved in the cleaning activity:
· Other than the 3 filters, there are no user serviceable components in Air- Care TurboMax 3. Only trained technicians should attempt to make internal repairs on this equipment.
· Always turn off the main power switch on the TurboMax front Panel, or disconnect the power before opening or removing the doors or filters.
· Inspect AC power plug to be sure the ground pin is in place. DO NOT USE AN EXTENSION CORD. Plug power cords directly into power outlet rated at 20 AMPS 120 V .
· Never connect power to Air-Care equipment unless all covers and safety shields are in place. Mechanical and electrical parts could activate and cause injury.
· Never allow anyone but a properly trained technician to use the equipment or cleaning products.
· The TurboMax 3 has a 220-120 step down transformer to run on 220 volt power. All Air-Care equipment is designed for US standard 115 volt, 60 Hz AC. Most Air-Care equipment can be special ordered to meet other worldwide standards for a reasonable price and delivery schedule. Always check the specifications on the equipment before connecting electrical power to Air-Care equipment.

HANDLE INSTALLATION

Handle is bubble wrapped and packed near the bottom, front of TurboMax. It must be installed with the 4 bolts provided and your ½” socket wrench or nut driver.

OPERATING INSTRUCTIONS

PAGE 6

Set-Up and Testing
Air-Care TurboMax Negative air machines are designed to “Pull” loose debris out of the air system to which they are connected and filter out harmful debris such as pollen, dust, mold spores and other debris with their 3 stage HEPA filter system. An agitating device to “Push” debris is required to properly clean an air system. The Cobra Power Brush System or the Air Whisk and Sidewinder air tools are designed to loosen and agitate debris so the TurboMax can pull it out. See the “Duct Cleaning” section on page 8 of this manual for a summary of proper duct cleaning procedures.
To test the TurboMax, be sure all filters are in place and the Top is closed and latched in place.
1. Set the “Run” switch is in “STOP” Position. 2. TURN OFF the Circuit Breaker. 3. Connect the 12 gauge x 25-foot power cord, with GROUND Pin, to 20 AMP outlet that DOES NOT have other devices plugged into them. (220 Volt Version has one twist lock cord and one dual circuit breaker/power switch). 4. AFTER the power cord or power cords are connected, Turn on the circuit breaker switch.

Status Lights
Red/Green Status LED. The TurboMax 3 will operate with GNA 20 AMP, 120 volt AC power Cord connected to dedicated circuit rated at 20 Amps.

PAGE 7
ATTACHING TURBOMAX 3 HOSE TO THE AIR SYSTEM
Effective duct cleaning can be accomplished with the TurboMax connected to one of the following positions in the duct system. The “best” location is determined by the specific configuration of the particular air system.
A. With a basement or crawlspace air conditioner/furnace Cutting an access hole in the side of the supply side main trunk line is very effective. Be sure that no airflows through the furnace. To stop air from coming through the furnace, block the return openings with cardboard and duct tape. An alternate way to block the airflow would be to slip the customers existing furnace filter in a plastic trash bag and reinstall. If there are returns in each room, you will also need to connect to the return trunk line at the furnace and block it off while cleaning the return ducts.
B. With a garage, interior closet or roof mounted up-flow air conditioner/furnace Just remove the diffuser grill from a large ceiling or wall mounted supply duct and use the Pogo Pole hose adapter to connect the TurboMax inlet hose to the system. Connecting to a large supply duct is very effective. Gravity will help “pull” dust and debris into the TurboMax.
In some cases, it may be best to attach the TurboMax to each Supply or return duct and insert the agitation device into that same duct opening to disturb debris as far up stream and down stream as possible.
To obtain maximum “pull”, always keep the attaching hose as short and as straight as possible.

DUCT CLEANING PROCEDURES

PAGE 8

1. Bring the TurboMax into close proximity to the planned connection ducts.

2. Connect the 12 gauge, grounded, electrical power cords to an independent electrical outlet (110V, 20 AMP). It is recommended to NOT use longer or smaller gauge extension cords. A good ground connection in the power cord is a SAFETY Feature.

3. Connect a 12″ hose to the 12″ TurboMax inlet. To obtain maximum “pull”, always keep the attaching hose as short and as straight as possible.

4. Connect the other end to the most effective supply duct location using the optional Pogo Pole hose adapter or 12″ adapter plate.

5. Close off the return side of air handler by putting a filter in a plastic bag and reinstalling it into its holder.

DUCT CLEANING PROCEDURES

PAGE 9

7. Use the RUN switch to start the TurboMax 3 motor.

8. Follow recommended procedure to clean each supply, beginning at the most distant one, using the Cobra Power Brush System, Sidewinder or Air Whisk (sold separately).

9. After all ducts are cleaned, the ducts can be fogged with an EPA registered Deodorizer and Soot Set Sealer.

10. Before fogging the supplies, turn off the power switch. 11. Remove hose from the top of the TurboMax. 12. Place a piece of pellon, 20″ X 22″ over the 12″ inlet. 13. Re-install the hose, and turn on the power switch. 14. Fog the supplies, beginning with the most distant supply. 15. When the fogging is complete, turn off the power; remove the hose from the TurboMax 3 and the supply duct. 16. Remove and discard pellon. 17. Inspect first stage filter, if loaded with debris, take the TurboMax 3 out of the building and dump it out or replace as required. 18. Inspect electrostatic flex filter and wash if soiled. 19. Unplug power cord, put TurboMax 3 back into the vehicle, and complete the job.

TROUBLESHOOTING GUIDE

PAGE 10

Symptom

Check

Motor does not start when RUN switch turned on.

Does the panel meter show 120 Volts?

No vacuum with motor running.

Is blower turning?

If

Corrective Action

YES

Check connections to motor, and control panel. Call Air Care.

NO

Check and reset circuit breaker and verify electrical outlets have power.

Turn OFF for 3 min, then turn Turn ON

breaker

YES Contact Air-Care

Tighten shaft adapter bolts and align NO wheel & inlet cone. (Call Air-Care)

Is the “Change HEPA” light on?

Are the 1st stage prefilter and 2nd stage Electrostatic filters clean?

YES Replace HEPA filters as required. NO Clean 1st and 2nd stage air filters.

Insufficient “pull” at duct.

Is the “Change HEPA” light on?

YES Replace HEPA filter as required.

NO

Check for disconnected, collapsed or broken system ducts.

NO Inspect 12″ hose for cracks or holes.

Be sure TurboMax 3 is connected YES directly to the power outlet. DO NOT
use an additional extension cord.

Circuit breaker trips when TurboMax 3 is turned on.

Is the TurboMax 3 connected to dedicated 115-volt, 20-amp line?

YES Be sure that only the original 12 gauge (or heavier) 25 ft. power cord is used on the TurboMax 3.
YES If 220 power is available, read transformer info sheet.

YES Call Air-Care

Find outlet on circuits that do not have NO other devices connected to it.

MAINTENANCE

PAGE 11

The TurboMax 3 requires a minimum amount of maintenance, normally limited to cleaning or replacing filters as they become filled with dirt and debris. Cleaning the 2nd stage filter daily will extend the life of the 3rd stage HEPA filter.

1ST STAGE FILTER

1st Stage Filter Replacement

HEPA FILTER

The 1st stage 1″ electrostatic filter with disposeable pads is mounted in the top section of the TurboMax 3 and held in place with a metal

2ND STAGE FILTER

bracket at one end and a Velcro strip in the center of the other end. It

is disposable, but it may be possible to dump out large debris and use

it 2 or 3 times if it is not torn or damaged. The duct debris captured in the upper section and first stage filter can be

collected in a trash bag placed over the 12″ Hose inlet and secured with the Velcro strap. Unlatch the top section

and tip it back on its hinge so the debris falls into the bag from the upper section of the TurboMax and its first

stage filter. Follow all local regulations on disposing of material removed from the ducts. In critical areas, such as

hospitals, it is required to cover the inlet with 6-mil plastic when the job is completed to prevent the collected debris

from escaping and contaminating the area while it is removed from the building to be emptied in a non-critical area

where the trash bag can be disposed of safely. The first stage filter can be put into the same trash bag for disposal.

2nd Stage Filter Replacement

The 2nd stage “Flexible” permanent electrostatic filter is mounted in the top of the HEPA filter frame. When necessary, wash the 2nd stage filter with a garden hose and nozzle at full force. First rinse in the opposite direction of the airflow, then rinse both sides. Occasionally, a degreaser such as Air- Care’s Filter Cleaner may be required to restore this filter to its’ peak performance. Let the filter air dry before reinstalling into the unit.

Note: When there is not sufficient time to allow filters to dry before using the TurboMax 3, simply dry vacuum the loose debris off of the filters’ surfaces or use compressed air in an appropriate outdoor area.

When the control panel “Change HEPA” red LED is on and the 1st and 2nd stage filters are clean, the 3rd stage HEPA filter should be replaced (approximately once or twice per year, if other filters are cleaned regularly). There is no safe way to clean the HEPA filter without a risk of damaging it. NOTE: Never wash the HEPA filter with water.

HEPA Replacement

1. Open the upper section of the TurboMax to gain access to the filters. The first stage filter will be held in the upper section of the SuperMax.

2. The second stage filter must be removed from the HEPA frame.

3. Use care when removing the 3rd stage HEPA filter mounted in the bottom half of the cabinet. When the airflow through the inlet is noticeably reduced and the 1st & 2nd stage filters are clean, it is time to replace the 3rd stage HEPA filter. NOTE: Applying compressed air pressure or using a vacuum brush on filter surface will damage the filter. If you have any questions regarding the HEPA filter maintenance, please call Air-Care at 800-322-9919.

PARTS AND ACCESSORIES

PAGE 12

Description TurboMax 3, 120 Volt Model First stage, 18″ x 24″ x 1″ Electrostatic Filter with Pads (5 Replacement Pads SAO0574) Second stage, 18×24 Flex 94% Third stage, 18″ x 24″ x 4.75″ HEPA Filter 25′ Extension Power Cords (2) (220 Model has a single 25 ft cord with NEMA L620 Plug and Socket­ Special Order) Latches to hold upper and lower sections together Upper Handle (Part of Cabinet p/n 1904) 12″ Non-Marking Wheels Front Swivel Casters Bottom Carrying Handle, Spring Loaded Power Receptacle (120 Volt Model) Light, LED, Green/ Red BiColor Common Anode Switch, DPST “RUN”
Circuit Breaker/Power Switch, Dual 20 amp. Pogo Pole Hose Adapter 12″ (Optional) Cap Plug, 4″ Red (for Pogo Pole Assembly) (Optional) 12″ x 12.5′ Heavy Duty Hose with Velcro Straps 12″ x 12.5′ Light Duty Mylar Hose with Velcro Straps 12″ x 12.5′ Light Duty Mylar Hose Assembly Includes: (2) 12″ x 12.5′ Hoses, (4) Velcro straps (1) Hose Coupler (Optional) 12″ x 25′ Light Duty Mylar Hose with Velcro Straps (Optional)
12″ x 12″. 26 gauge, galvanized steel duct patches, 10/pkg. (Optional)
Foam Register Plugs, 14pc./pkg. (Optional) Pre-Filter, Pellon Moisture Barrier Sheets, 12/pkg. (Optional) 12″ Adapter Collar Air-Care Fogger Model 2600 120 Volt(for 220 Volt Call) (Optional) Cobra 6, Power Brush System (Optional) Forward and Reverse Air Whisk System (Optional) Sidewinder Hose Assembly (Optional) HEPA Back Pack Vacuum 120 Volt (for 220 V Call) (Optional) Main Panel with all parts for 120 Volt Model TurboMax 3 Blower Wheel, Backward Inclined, 3 HP (SuperMax ONLY)

Part # FG0282 FG0259 F0044 F0046
EC0005
COM0520 Call
ACC0006 COM096 COM0029 COM0026 EC0139 EC0031
EC0054 FG0038 COM0239 FG0056 FG0014
FG0011
FG0013
SAO0116
FG0050 SAO0079 FG0041 FG0008
FG0110 FG0015 FG0030 FG0069
Call COM0303

INCLUDED PARTS AND ACCESSORIES

A Molded Handle

A

B 12″ Dia. Hose Inlet

C Locking Latches

D First stage, 18″ x 24″ x 1″ Electrostatic Filter with Pads

E 2nd Stage 18″ x 24″Flex 94% Electrostatic Air Filter F 3rd Stage 18″ x 24″ x 4.75″ HEPA Filter

G 12″ Non-Marking Wheels

H Front Swivel Casters

I Power Cord

J Exhaust Grills

C

K

Control Panel

G

L SuperMax Control Panel Assembly

M Change HEPA light

N Switch, DPST “RUN”

O Circuit Breakers/Power Switches, Dual 20 amp.

P Circuit Status Indicator

Q Power Receptacle

L
N M
Q P
O

J
D F
I

PAGE 13
B
H E

OPTIONAL PARTS AND ACCESSORIES

PAGE 14

12″ Adapter Plate

12″ x 12″, 26 gauge, Galvanized Steel Duct
Patches Pre-Filter, Pellon Moisture Barrier Sheets (12/pkg)

Cobra Power Brush System

Foam Register Plugs (14/pkg)

Sidewinder Hose Assembly

12″ x 12.5″ Light Duty Mylar Hose with Velcro Straps

Forward and Reverse Air Whisk System

12″ Pogo Pole Hose Adapter
(Complete Assembly comes with Pole,
Fork, 20 X 20 X 2 Foam attached to 12″ Steel Pogo Plate (Ref#16) &
4″ Red Cap Plug)
HEPA Back Pack Vacuum

Air Care Fogger

SPECIFICATIONS

PAGE 15

Size Weight

Specification

Power required

Description 19.5″ W x 29″ D x 55 ½” H 146 lbs.
120 V, 60 Hz, 20 amps.

Power Cord

25′, 3 x 12 Ga. Extension Cords

Filtration

4 stages when Pellon pre-filter used

Pre-Filter Pellon Moisture Barrier

1st Stage 18″ x 24″ x 1″ Electrostatic Filter with Pads 2nd Stage 18″ x 24″ Flexible Electrostatic Air Filter 3rd Stage 18″ x 24″ x 4.75″ Certified Mini- Pleat HEPA Filter

Attachment 12″ Dia. Inlet

Operating Environment

25 to 125 Deg. F (-4 to 50 Deg. C)

Construction

Rotation Molded Poly with Internal Steel Reinforcement

Operating Controls Air Flow Static Pressure

Plugable Panel Ammeters/Volt meter, Change HEPA Light, & Circuit Breakers 3500 CFM with all Filters in place
6.3″ W.G.

Motor

3 HP , 3 Phase Motor, 3600 RPM Maximum

Blower Wheels

One – Backward Inclined
Two – 12″ Fixed Rear and Two – 4″ Front Swivel Non-Marking Wheels

LIMITED WARRANTY

PAGE 16

TURBOMAX 3

Air-Care warrants this product to be free from defects in materials and workmanship to the original purchaser for a period of Three (3) years from the date of purchase. Components listed below are excluded from this Three year period and are covered for periods described below:

Vacuum Motors Power Inverter Wheels & Filters

1 Year 1 Year No Warranty

Warranty covers both parts and labor (labor is to be performed at Air-Care’s facility located at 3868 E. Post Road; Las Vegas, Nevada).
Warranty is extended to the original purchaser and is not transferrable.
This warranty does not extend to any damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage. Warranty is also void if the product has been modified or altered in any way.
The purchaser is responsible for the cost of shipping the equipment to Air- Care’s facility for evaluation. If found to be defective and covered by the terms of this warranty, Air-Care will pay FedEx ground shipping charges on the repaired or replaced item back to the purchaser’s location. Any additional expedited service charges for quicker shipping shall be born by the purchaser. If the product or component is not found to be a warranty issue, the purchaser will be responsible for return shipping charges.
Air-Care is not responsible or liable for indirect, special, or consequential damages arising out of or in connection with the use of performance of the product; damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of use, or other incidental or consequential damages of whatsoever nature.
The warranty extended hereunder is in lieu of any and all other warranties, and any implied warranties of any type.
This warranty gives you specific rights. These rights and others vary from state to state.

Division of D.P.L. Enterprises Inc. 3868 East Post Road, Las Vegas, Nevada 89120, 702-454-5515, FAX 702-454-5225
Website: www.air-care.com · E-mail: [email protected]

PAGE 17

References

• Care.com: Find Child Care, Babysitters, Senior Care, Pet Care and Housekeeping

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