PENTAIR 9343P-GM6Y-SP-004 Series Hydraulically Driven Transfer Pumps Installation Guide
- June 27, 2024
- Pentair
Table of Contents
- PENTAIR 9343P-GM6Y-SP-004 Series Hydraulically Driven Transfer Pumps
- Product Usage Instructions
- GENERAL INFORMATION
- STORAGE
- MAINTENANCE AND SERVICE
- TECHNICAL DATA
- DIMENSIONAL DATA
- REPAIR PARTS
- TROUBLESHOOTING
- EC DECLARATION OF INCORPORATION
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
PENTAIR 9343P-GM6Y-SP-004 Series Hydraulically Driven Transfer Pumps
Specifications
- Model: L-1605 (06/01/24)
- Product Type: HYDRAULICALLY DRIVEN SELF-PRIMING GTX TRANSFER PUMPS
- Series: 9343P-GM6Y-SP-004
- Maximum Liquid Temperature: 140°F
- Sound Pressure Level: 80dBA
Product Usage Instructions
Safety Instructions
It is crucial to follow all safety instructions provided in the manual and
on the product. Some key safety points to remember:
- Do not pump flammable or explosive fluids.
- Avoid using hand to check hydraulic lines.
- Wear hearing protectors due to sound pressure level.
- Do not exceed maximum recommended pressure.
- Disconnect power before servicing.
- Release all pressure before servicing.
- Secure outlet lines before starting the pump.
- Check hoses for wear before each use.
- Use only rated pipe, hose, and fittings.
- Do not use for pumping water for consumption.
Installation Instructions
- Ensure the pump is placed on a stable and level surface.
- Connect the pump to the appropriate power source following electrical guidelines.
- Secure outlet lines properly to avoid whipping during operation.
- Inspect all connections and ensure they are tightly secured.
Maintenance Instructions
- Perform routine maintenance as per the provided Repair Instructions.
- Drain all liquids from the system before servicing any component.
- Flush the system with water during maintenance.
- Regularly inspect the pump and system components for any signs of wear or damage.
Operating Instructions
- Avoid pumping at pressures higher than the recommended maximum.
- Do not run the pump with the discharge fully closed.
- Monitor the liquid temperature to ensure it does not exceed 140°F.
- If extended operation is needed, wear hearing protectors to prevent hearing damage.
Frequently Asked Questions (FAQ):
-
Q: Can this pump be used for pumping gasoline or other flammable liquids?
A: No, it is advised not to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc., to prevent hazards and damage. -
Q: What should I do if I suspect a hydraulic line leak?
A: If you suspect a hydraulic line leak, do not use your hand to check. Hold a piece of cardboard next to the line to check for leaks and seek medical help if fluid penetrates the skin.
HYDRAULICALLY DRIVEN SELF-PRIMING GTX TRANSFER PUMPS
9343P-GM6Y-SP-004 SERIES
INSTALLATION AND OPERATIONS MANUAL
pentair.com
©2024 Pentair. All Rights Reserved.
EU LANGUAGES
DO NOT attempt to install or operate your pump before reading the manual.
Original copies of the manual for Hypro pumps are provided in English. To find
a copy in your native language, go to
www.hypro.pentair.com.
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS: This manual contains important instructions that
should be followed during installation, operation, and maintenance of the
product. Always refer to the equipment owner’s manual for safety information
relevant to that product.
This is the safety alert symbol. When you see this symbol on your product or
in this manual, look for one of the following signal words and be alert to the
potential for personal injury!
Danger warns about hazards that will cause serious personal injury, death
or major property damage if ignored.
Warning warns about hazards that can cause serious personal injury, death
or major property damage if ignored.
Caution indicates a hazard which, if not avoided, could result in minor
or moderate injury.
The word NOTE indicates special instructions that are important but not
related to hazards.
SAFETY INSTRUCTIONS
- Carefully read and follow all safety instructions in this manual and on product.
- Keep safety labels in good condition. Replace missing or damaged safety labels.
- Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in explosive atmospheres. The pump should be used only with liquids compatible with the pump component materials. Failure to follow this notice may result in severe personal injury and/or property damage and will void the product warranty.
- Never use your hand to check the condition of hydraulic lines or hoses. If hydraulic fluid penetrates the skin, get medical help immediately. Failure to get proper medical help may result in loss of limb or life. The safest way to check hydraulic lines or hoses is by holding a piece of cardboard next to the hydraulic line or hose.
Warning
The sound pressure level of the Pump is 80dBA. Observe all safety precautions
when operating the pump within close proximity for extended periods of time by
wearing hearing protectors. Extended exposure to elevated sound levels will
result in permanent loss of hearing acuteness, tinnitus, tiredness, stress,
and other effects such as loss of balance and awareness.
CAUTION Do not pump at pressures higher than the maximum recommended
pressure.
CAUTION Maximum liquid temperature is 140o F.
CAUTION Disconnect power before servicing.
CAUTION Release all pressure within the system before servicing any
component.
CAUTION Drain all liquids from the system before servicing any component.
Flush with water.
CAUTION Secure the outlet lines before starting the pump. An unsecured
line may whip, causing personal injury and/or property damage.
CAUTION Check hose for weak or worn condition before each use. Make
certain that all connections are tightly secured.
CAUTION Periodically inspect the pump and the system components. Perform
routine maintenance as required (See Repair Instructions).
CAUTION] Use only pipe, hose and fittings rated for the maximum psi
rating of the pump.
CAUTION Do not use these pumps for pumping water or other liquids for
human or animal consumption.
CAUTION Do not run pump with discharge fully closed for over two minutes.
CAUTION Always drain and flush pump before servicing or disassembling for
any reason.
CAUTION Always drain and flush pump prior to returning unit for repair.
CAUTION Never store pumps containing hazardous chemicals.
CAUTION Before returning pump for service/repair. drain out all liquids
and flush unit with neutralizing liquid. Then, drain the pump. Attach tag or
include written notice certifying that this has been done. It is illegal to
ship or transport any hazardous chemicals without United States Environmental
Protection Agency Licensing.
CALIFORNIA PROPOSITION 65 WARNING
WARNING
This product and related accessories contain chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
GENERAL INFORMATION
DESCRIPTION/ INTENDED USES
Hypro Self-Priming Transfer Pumps handle big, high-capacity, liquid transfer
jobs with ease. Use them for transferring water, liquid fertilizers, and other
chemicals compatible with pump materials. Make short work of other farm jobs:
filling nurse tanks, watering seedbeds, and transferring liquids. This self-
priming model makes it ideal for de-watering applications.
PURPOSE OF MANUAL
Pentair has provided this manual to provide instructions and requirements that
must be met when installing, operating, and maintaining the pump(s) identified
on the cover.
If the product is sold, the seller must pass this manual onto the new owner.
MISUSES
Hypro centrifugal pumps are designed to operate effectively within the speed,
pressure, and environmental ranges specified in this manual. Operating a pump
outside of these ranges will void the warranty and could cause damage to
property, serious personal injury, or death. You must observe the following
safety guidelines:
- DO NOT pump non-approved liquids.
- DO NOT pump water or other liquids intended for human consumption.
- DO NOT operate any Hypro pump under the influence of drugs or alcohol.
- DO NOT run the pump faster than the maximum recommended speed.
- DO NOT run pumps when the liquid has exceeded the maximum or minimum temperature limit.
- DO NOT use pumps in explosive environments.
- DO NOT attach a pipe, hose or fittings to the pump that is not rated for the maximum pressure of the pump (outlet) or vacuum of the pump (inlet).
- DO NOT run a pump in reverse of its intended rotation.
- DO NOT run the pump dry.
- DO NOT run the pump hydraulic motor higher than the specified RPM, pressure or flow.
- DO NOT close outlet line before closing inlet line.
- DO NOT run the pump faster than the maximum rated speed.
- DO NOT run pump maximum rated operating pressure.
- DO NOT operate a pump with a gasoline engine in an enclosed area.
PRIOR TO HYDRAULIC INSTALLATION
Prior to installation, refer to the tractor or sprayer manual and determine
what type of hydraulic system is being used. The three types of systems
include:
-
Open center systems
-
Closed center (Pressure-Compensated) systems
-
Closed center Load Sensing (Flow and Pressure- Compensated) systems
The hydraulic motor must be correctly configured and sized for the hydraulic system:- Open center systems: Excess oil from the hydraulic pump must be bypassed around the motor. Separate bypass valve installed in the line feeding the motor inlet. Use the largest motor possible
- Closed center (Pressure-Compensated) systems: Pump not configured for this type of system.
- Closed center Load Sensing (Flow and Pressure- Compensated) systems. No special requirement for bypass or metering orifices
HYDRAULIC SYSTEM PLUMBING
- When installing the hydraulic motor into the tractor’s or sprayer’s hydraulic system, make sure that no dirt or liquid gets into the hydraulic motor.
- Keep all hydraulic connections clean.
- Ensure return line is connected to low pressure return port on the tractor recommended for hydraulic motors. The larger hydraulic port will indicate the return. Hydraulic supply lines should be at least the same size as the hydraulic motor port or larger.
- Hooking up the motor in the wrong direction will damage the hydraulic seal.
- Hydraulic back pressure in the return line must be less than 100 PSI [6.9 bar] to prevent reduced seal life. Pressures under 50 PSI [3.4 bar] are recommended.
- For motors equipped with case drains the case drains must be used to minimize the pressure acting on the hydraulic motor seal, and extend the life of the oil seal.
- Hydraulic motor’s case drain port must never be plugged.
- The case drain line must be connected directly to the hydraulic reservoir with no restrictions, and the case drain port on the motor must always be oriented upward. (Max Case Drain Pressure must not exceed 15 PSI).
PACKAGING DESCRIPTIONS AND UNPACKING INSTRUCTIONS
This pump comes completely assembled.
- Hypro centrifugal pumps are shipped in cardboard boxes or returnable bulk packs for safe transporting.
- When pumps are shipped in large quantities, they may be put on a pallet to allow for easy storage, lifting and handling.
- Before lifting any pump or pallet, determine the weight of the item by looking at the attached packing slips to establish what lifting equipment should be used.
- Before installing the pump, determine if all the components are present and undamaged. If the pump is missing components, contact customer service immediately.
- Once the pump is unpacked, dispose of the packaging in a manner compliant with local and national regulations.
LIFTING INSTRUCTIONS
- Before attempting to lift a Hypro pump, ensure that the surrounding working area is free of hazards which could cause injury or damage to property.
- During lifting operations, any personnel not involved in the lift should not enter the working area.
- If lifting hooks, rope or chains are being used for a lift, they must be free of damage and be rated to carry 150% of the weight of the load to be lifted.
LIFTING INSTRUCTIONS
- Before attempting to lift a Hypro pump, ensure that the surrounding working area is free of hazards which could cause injury or damage to property.
- During lifting operations, any personnel not involved in the lift should not enter the working area.
- If lifting hooks, rope or chains are being used for a lift, they must be free of damage and be rated to carry 150% of the weight of the load to be lifted.
- Always wear steel-toed shoes and cut-resistant gloves when attempting to lift.
- When lifting and carrying, always keep the pump close to your body (Figure 3).
- When starting the lift, bend your knees and keep your back straight (Figure 3). Tightening the stomach muscles will help keep your back straight.
- During the lift, use your legs to do the work. Never use you back, and make sure your legs are at least shoulder-width apart (Figure 3).
TRANSPORT
All Hypro pumps are capable of being transported by air, sea, rail or motor
vehicle. When the pump is shipped, ensure that the pump is moved in accordance
with local and national laws and is properly secured to prevent unwanted
movement which could cause damage to person or property. Prior to shipping,
all fluids should be removed from the pump.
STORAGE
New pumps in their boxes can be stored several years as long as the port plugs are not removed. Once the plugs have been removed, if the pump is not to be used for an extended period of time (i.e. more than 30 days), the pump must be winterized as described in the Cleaning section.
INSTALLATION
- Before attempting to install your Hypro centrifugal pump, it is imperative to read and understand the following:
- Installation of a Hypro pump should only be performed by a technician having the knowledge and skills necessary to install the pump without the risk of property damage or injury.
- Installation of a Hypro pump should only be performed by a technician having the knowledge and skills necessary to install the pump without the risk of property damage or injury.
- When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
- Pumping systems must be installed in accordance with Hypro installation instructions. Failure to do so will void your warranty and could cause damage to property, serious personal injury, or death
- Electrical power cables and pump hoses must be routed where there is no risk of personnel tripping, walking into, or falling because they have been routed in areas where personnel are expected to move.
- Electrical power cables and pump hoses should be routed according to local and national standards.
- It is the installer’s responsibility to ensure that AC electric-drive motors, Hypro pumps, and metalwork of support structures are bonded to earth (ground), per local and national standards.
- It is the installer’s responsibility to conduct earth continuity tests between AC electric-drive motors, Hypro pumps, and metalwork of support structures and earth according to EN60204-1:2006/A1:2009, or its superseding standard, to confirm that all components that need to be connected to earth are satisfactorily bonded.
- It is the installer’s responsibility to conduct electrical tests in accordance with EN60204-1:2006/A1:2009, or its superseding standard, on finished pump assemblies.
- All connections to electrical components must be number, symbol, or color-coded generally as recommended by EN60204-1:2006/A1:2009, or its superseding standard.
- Installers must provide hydraulic components that are capable of withstanding maximum source pressure.
- The working pressure must be controlled by a pressure relief valve that is adjusted to operate at a maximum pressure of the hydraulic motor.
- For pumps with gas engines, the exhaust must be directed away from operators and anyone standing nearby to ensure that exhaust fumes do not enter their breathing zone.
- If a rigid plumbing system is to be used on a Hypro centrifugal pump, the system must be properly aligned with the inlet and outlet ports.
- The working pressure in the hydraulics system must be controlled by a pressure relief valve that is adjusted to operate at 10% of the maximum system pressure.
- When installing, adjusting or removing a Hypro centrifugal pump, ensure that there are no objects which can fall on the installer and make certain that all machinery to which the pump is to be attached is turned off.
- Pumps must be installed in a location where they are accessible for any necessary maintenance.
- When a main electrical supply is needed to power electric-drive motors, installers are responsible for ensuring that a supply disconnect device, capable of isolating the machine from its electricity supply, be provided.
- When hydraulic power is used, the system should contain a quick disconnect coupling that can be disconnected to isolate the pump.
PRELIMINARY TO MOUNTING
Consult the owners manual to determine the type and capacity of the hydraulic
system. Make sure the hydraulic system is recommended to operate with a
continuous load. Refer to the Pump Selection Guide at
www.hypro.pentair.com to confirm you have the
proper pump for your hydraulic system.
Check to see that the pump impeller can be turned by hand. (Turn the shaft
clockwise using a deep socket wrench on the impeller nut.) If it cannot be
turned, open the pump casing to look for obstructions. Clean out any corrosion
buildup where the casing fits over the eye of the impeller.
PUMP INLET LINE
To achieve full capacity from the pump, the inlet line should be at least the
same size as the inlet port on the pump. Reducing this line size will restrict
the capabilities of the pump. The line must also be free of air leaks. Check
all fittings and connections in the suction line for tightness. The
introduction of air may affect the priming and pumping capabilities of the
pump. Use good quality suction hose that will not be collapsed by suction.
PUMP OUTLET LINE
The required orientation for the outlet port is pointing straight up. This
allows liquid to stay in the pump while it is priming.
The outlet line should be the same size as the pressure port on the pump to
give the optimal flow. The line should have as few restrictions and elbows as
possible to optimize the pump performance and reduce pressure drop from the
pump to the discharge point.
When operating, the outlet line shall not be closed before inlet line is
closed. Doing so will result in a pressure spike to the pump and potential
damage.
PRIMING THE PUMP
Before starting the pump, the chamber needs to be filled with liquid. The pump
MUST NOT be run unless it is completely
filled with liquid because there is a danger of damaging the mechanical seal,
which depends on the liquid for its lubrication.
Self-priming models can be primed by removing the top vent plug and filling
the priming chamber. The priming chamber will fill to the level of the inlet
port. After use, the priming chamber should be flushed and drained to avoid
chemical corrosion and damage from freezing. Drain by removing the lower drain
plug.
HOOKING UP THE HYDRAULIC MOTOR TO THE TRACTOR HYDRAULIC SYSTEM
Hypro hydraulic motor-driven pumps can be mounted on either the tractor or
sprayer. When hooking up, make sure that no dirt or liquid gets into the
hydraulic motor. Keep all hydraulic connections clean. Hydraulic cleanliness
of system must be maintained at 17/15/13 per ISO 4406 or better.
Be sure to connect the hydraulic motor into the system correctly by putting
the pressure line to the pressure port and return
line to the tank port. The ports on the hydraulic motor are sized to
accommodate 7/8” and 1 1/16” SAE fittings. For maximum performance, the
hydraulic lines should also be at least 1/2” [12.7 mm] in size. For lines
longer than 8 feet [2.44 m], hydraulic line size should be at least 3/4”
[19.05 mm] in order to reduce heat generation.
Standard spool valves, which are found on all tractor hydraulic systems, may
cause potentially damaging high peak pressures in the hydraulic system when
closed, because of abrupt shut-off of oil flow in both the supply and return
lines. When shutting off the pump, move the selector to the FLOAT position to
allow the centrifugal pump to come to a stop gradually.
ADJUSTING CENTRIFUGAL PUMP OUTPUT
- Install a shut-off valve and pressure gauge on the discharge line for initial setup.
- Open the bypass adjustment screw 2-1/2 turns from fully closed. Turn the bypass screw in to achieve the flow for the desired gpm and psi.
- Start the tractor. Leave the directional valve in the neutral position and allow hydraulic oil to circulate for approximately 10 to 15 minutes or until adequately warmed.
- Prime the centrifugal pump with all valves open (See the Installation Instructions and System Configuration Diagram).
- Once the pump is primed, shut off the dischage line and monitor the pressure. Shut-off pressure is not to exceed 60 PSI. Adjust discharge screw accordingly.
CLOSED CENTER (LOAD SENSING) ALL MODELS
Many tractors are being introduced with load sensing systems
(also referred to as flow and pressure- compensated systems) which simplify
system setup and eliminate many of the problems associated with using the
wrong size pump motors on a given hydraulic system.
Usually, any of Hypro’s 9300HMC models may be used on this type of system,
provided the hydraulic system produces sufficient oil flow for the hydraulic
motor being used (Refer to the Pump Selection Guide).
This system maintains a constant flow of hydraulic oil for a given pressure
drop. The flow is adjustable with a flow control valve installed in the
hydraulic system (such as the Tortoise/Hare control on John Deere tractors).
Because this system has adjustable flow, there is no need to bypass hydraulic
oil as in an open center system, or to restrict the flow with orifices as in a
closed center pressure- compensated system.
ADJUSTING CENTRIFUGAL PUMP OUTPUT
- 6. Install a shut-off valve and pressure gauge on the discharge line for initial setup.
- 7. Close and lock down the bypass adjusting screw in the hydraulic motor.
- 8. Set the tractor hydraulic flow control valve for minimum hydraulic oil flow to the remote outlet (Tortoise position).
- 9. Start the tractor and allow the hydraulic oil to circulate for approximately 10 to 15 minutes or until adequately warmed.
- 10. Prime the centrifugal pump with all valves open (See the Installation Instructions and System Configuration Diagram).
- 11. Shut off the discharge valve and monitor the pressure. Slowly adjust the tractor hydraulic flow control valve until the pump deadhead pressure approaches 60 PSI.
STORAGE
-
Drain pump. Flush pump after use. One of the most common causes for faulty pump performance is gumming or corrosion inside the pump.
Flush the pump and entire system with a solution that will chemically neutralize the liquid pumped. Mix according to the manufacturer’s directions. This will dissolve most residues remaining in the pump, leaving the inside of the pump clean and ready for use. -
Store pump in a clean, dry environment.
MAINTENANCE AND SERVICE
PRIOR TO SERVICE
- All maintenance should be done when machinery is stationary and has been isolated from its energy sources.
- It is dangerous to perform maintenance while machinery is still connected to its power source. Machinery should be isolated from its electrical, hydraulic or gas engine power source.
- Be sure to release all pressure from the system before performing any sort of maintenance on these pumps.
- DO NOT perform service or maintenance to the pump, or attached components, until the pump unit is below 109°F(43°C).
- The lubrication of this pump unit has been done at the factory prior to shipping.
- When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals. If the pump is being repaired while the pump is in service, eye protection should also be worn.
- Any hazardous liquids should be disposed of in a manner which complies with local and national regulations. Never dump fluids onto the ground.
DISPOSAL
When disposing of a Hypro pump, be sure to remove all fluids from the pump
before scrapping. These fluids should be disposed of in a manner which
complies with local and national regulations. Never dump fluids onto the
ground. Once the pump is free of all fluids, it may be scrapped in accordance
with local and national laws.
CLEANING
Your pump will last longer and give best performance when properly taken care
of. Proper pump care depends on the liquid being pumped and when the pump will
be used again. After each use, flush pump with a neutralizing solution for the
liquid just pumped. Follow with a clean water rinse. This is especially
important for corrosive chemicals.
It is good practice to clean the pump after each use to prevent deposits from
forming and damaging the pump. For infrequent use and before long periods of
storage, drain pump thoroughly. Open any drain plugs, remove suction hose from
liquid, and blow pump dry with air. An antifreeze/rust inhibitor should be
injected into the pump before both ports are plugged and the pump is stored.
Plug all ports to keep out air until pump is used again.
MAINTENANCE, ROUTINE SERVICING, AND INSPECTION
PREVENTATIVE MAINTENANCE CHECKLIST
CHECK DAILY WEEKLY
- Clean Filters X
- Water Leaks X
- Plumbing X
Each system’s maintenance cycle will be exclusive. If system performance
decreases, check immediately.
Duty cycle, temperature, quality, type of fluid being pumped, and inlet feed
conditions all affect the life and service interval of the pump.
Before attempting to service your pump, be sure that it is disconnected from
all energy sources.
TECHNICAL DATA
9343P-GM6Y-SP-004 – PUMP PERFORMANCE – STANDARD
9343P-GM6Y-SP-004 – PUMP PERFORMANCE – METRIC
TECHNICAL DATA TABLE
PUMP
| ****
MAX FLOW RATE (GPM)
[LPM]
| MAX SUSTAINED PRESSURE (PSI)
[BAR]
| ****
PORTS
| **HYDRAULIC MAX INLET (PSI)**
[BAR]
| HYDRAULIC MAX
CASE DRAIN (PSI)
[BAR]
| ****
MAX HYD. FLOW (GPM)
[LPM]
| **HYDRAULIC PORTS| ****DRY WEIGHT LB[KG]| **
MOUNTING BOLTS
---|---|---|---|---|---|---|---|---|---
9343P-GM6Y- SP-004
| ****
450 [1703]
| ****
52 [3.5]
| ****
3″ UF Inlet
3″ UF Outlet
| ****
3190 [220]
| ****
15 [1]
| ****
11 [41.6]
| Inlet – (SAE-10)
Outlet – (SAE-12) Case Drain – (SAE 6)
| ****
30.5 [13.8]
| ****
4X 3/8″ OR M10
DIMENSIONAL DATA
REPAIR PARTS
The following drawings show the pumps and their replacement parts. Only genuine replacement parts should be used.Failure to follow this warning can result in damage to property, serious injury or death. If the pump malfunctions or is defective, it should be sent back to Hypro for service.
- ITEM 28 IS NOT SHOWN.
- APPLY MEDIUM STRENGTH LOC-TITE, AND TORQUE CAP SCREWS TO 12±2 FT LB.
- TORQUE ITEM TO 45 ± 7 IN LBS.
- TORQUE ITEM TO 10 ± 1 FT LBS.
- TORQUE ITEM TO 24 ± 5 IN LBS.
- TORQUE ITEM TO 7 ± 1 IN LBS.
- LUBRICATE SURFACE(S) PER HYPRO STANDARD ES0048-A [SILICONE GREASE].
- LUBRICATE EXTERNAL SPLINES PER HYPRO STANDARD ES0048-B [ANTI-SEIZE LUBRICANT].
- LUBRICATE SEAL SEAT WITH WATER PRIOR TO INSTALLING IN IMPELLER BORE.
- NOTE ORIENTATION OF FLAPPER VALVE. FLAT SIDE FACES OUTWARD.
- CHECK IMPELLER GAP WITH FEELER GAGE. GAP BETWEEN DIFFUSER FACE AND IMPELLER BLADES TO BE .000″ TO .045″. PUMP MUST TURN FREELY BY HAND. SOME LIGHT RUBBING IS ACCEPTABLE.
ITEM NUMBER | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | 0101-1543GTX | HOUSING UNI FLANGE GTX | 1 |
2 | 0150-1543P | VOLUTE POLY TRANSFER 1543P | 1 |
3 | 0150-1543P | IMPELLER | 1 |
4 | 0500-9343 | HYD PEDESTAL SHAFT | 1 |
5 | 0750-1543GTX | PLATE BACK XFER PUMP GTX | 1 |
6 | 0750-9243A | PEDESTAL HOUSING | 1 |
7 | 1410-0091 | SLINGER RING | 1 |
8 | 1610-0069 | KEY (SQUARE) | 1 |
9 | 1700-0232 | FLAPPER VALVE | 1 |
10 | 1720-0230 | O-RING | 2 |
11 | 1723-0142 | O-RING | 1 |
12 | 1723-0146 | O-RING | 1 |
13 | 1723-0149 | O-RING | 4 |
14 | 1820-0045 | INT SNAP RING | 1 |
15 | 2000-0019 | BEARING | 2 |
16 | 2120-0055 | MECHANICAL SEAL | 1 |
17 | 2210-0239 | BOLT HEX M6X1 | 22 |
18 | 2210-0181 | BOLT HEX HEAD FLANGE 1″ | 1 |
19 | 2210-0182 | BOLT HEX HEAD FLANGE 3″ | 4 |
20 | 2210-0183 | HEX WASHER HEAD SCREW | 4 |
21 | 2220-0125 | SOCKET HEAD CAP SCREW | 2 |
22 | 2250-0087 | NUT M6 FLANGE HEX SERRATED | 22 |
23 | 2270-0115 | FLAT WASHER | 22 |
24 | 2270-0137 | WASHER FLAT SAE 3/8″ | 2 |
25 | 2404-0350P | FILL/DRAIN PLUG | 2 |
26 | 2500-0119R | MOTOR HYDRAULIC CASE DRAIN | 1 |
27 | 6031-0547 | LABEL SPEC CE UKCA | 1 |
28 | L-1605 | MANUAL | |
29 | 1520-0147 | TOP BRACKET | 2 |
30 | 1520-0148 | BOTTOM BRACKET | 2 |
31 | 1520-0149 | SIDE BRACKET | 4 |
32 | 2210-0226 | DRILLING SCREW 10 16 | 2 |
TROUBLESHOOTING
SYMPTOM | POSSIBLE CAUSE(S) | CORRECTIVE ACTION |
---|
No water delivered
| Not primed.| Reprime, inspect suction system for air leaks and/or check
assembly.
Pump takes too long to prime.| Check hose and fittings for leaks and correct.
Flow through pump completely or partially blocked.| Locate and remove
obstruction. Attach strainer.
Pressure required by system at design flow rate exceeds pressure rating of
pump.| Compare pump pressure and flow rate against pump performance chart.
Reduce system pressure requirement. Increase pressure capability of pump.
Obstruction in suction piping| Locate and remove obstruction. Attach strainer.
Suction lift too high.
| Check with gauge or measure vertical distance between water surface and center line of pump, allowing for friction loss in suction pipe. Reduce rate of flow to obtain desired lift.
Refer to pump performance chart.
Leaky suction line or connection admitting air.| Repair or replace suction line. Tighten connections.
Not enough water delivered
| Flow through pump completely or partially blocked.| Locate and remove
obstruction. Attach strainer.
Internal leakage.| Check clearances between face of vanes and case. Should not
exceed 1/32.
Pressure required by system at design flow rate exceeds pressure rating of
pump.| Compare pump pressure and flow rate against pump performance chart.
Reduce system pressure requirement. Increase pressure capability of pump.
Obstruction in suction piping| Locate and remove obstruction. Attach strainer.
Suction lift too high.
| Check with gauge or measure vertical distance between water surface and center line of pump, allowing for friction loss in suction pipe. Reduce rate of flow to obtain desired lift.
Refer to pump performance chart.
Leaky suction line or connection admitting air.| Repair or replace suction line. Tighten connections.
Not enough pressure.
| Flow through pump completely or partially blocked.| Locate and remove
obstruction. Attach strainer.
Internal leakage.| Check clearances between face of vanes and case. Should not
exceed 1/32.
Pressure required by system at design flow rate exceeds pressure rating of
pump.| Compare pump pressure and flow rate against pump performance chart.
Reduce system pressure requirement. Increase pressure capability of pump.
Obstruction in suction piping| Locate and remove obstruction. Attach strainer.
Suction lift too high.
| Check with gauge or measure vertical distance between water surface and center line of pump, allowing for friction loss in suction pipe. Reduce rate of flow to obtain desired lift.
Refer to pump performance chart.
Abnormal noise and/or vibration
| Not primed.| Reprime, inspect suction system for air leaks and/or check
assembly.
Flow through pump completely or partially blocked.| Locate and remove
obstruction. Attach strainer.
Loose or broken parts.| Inspect and repair.
Obstruction in suction piping| Locate and remove obstruction. Attach strainer.
Suction lift too high.
| Check with gauge or measure vertical distance between water surface and center line of pump, allowing for friction loss in suction pipe. Reduce rate of flow to obtain desired lift.
Refer to pump performance chart.
Discharge head too low.| Decrease rate of flow.
Pump works for a while then stops.
| Flow through pump completely or partially blocked.| Locate and remove
obstruction. Attach strainer.
Loose or broken parts.| Inspect and repair.
Suction lift too high.
| Check with gauge or measure vertical distance between water surface and center line of pump, allowing for friction loss in suction pipe. Reduce rate of flow to obtain desired lift.
Refer to pump performance chart.
Suction inlet not immersed deep enough.| Refer to Installation.
Leaky suction line or connection admitting air.| Repair or replace suction
line. Tighten connections.
EC DECLARATION OF INCORPORATION
EC Declaration of Incorporation
Manufacturers Name: Manufacturers’ Address:
Pentair Flow Technologies, LLC 375 Fifth Avenue NW,
New Brighton, MN 55112, USA
Declare that the partially complete machinery described below conforms to
applicable health and safety requirements of Emission Directive 2010/26/EU and
of Parts 1 of Annex I of Machinery Directive 2006/42/EC. This partly completed
machinery must not be
put into service until the equipment into which it is to be incorporated has
been declared in conformity with the provisions of these directives.
Confidential technical documentation has been compiled as described in Annex
VII Part B of Machinery Directive 2006/42/EC and is available to European
national authorities on written request. If a request is received,
documentation will be transmitted either electronically or by post. Clauses
1.1.4, 1.1.7, 1.1.8 Section 1.2, Clauses 1.3.5, 1.3.6, 1.3.7, 1.3.8.1,
1.3.8.2, 1.3.9, 1.4.1, 1.4.2.1, 1.4.2.2, 1.4.2.3, 1.4.3, 1.5.2, 1.5.7, 1.5.12,
1.5.14, 1.5.16, 1.6.2, 1.7.1.1, 1.7.1.2, 1.7.2, and 1.7.4.2 are clauses of
Machinery Directive 2006/42/EC that have not been met, but could be applicable
and must be addressed during installation by a third party.
- Description: PENTAIR Pump
- Type: Roller Pumps
- Series Numbers 1502, 1700, 4001, 4101, 6500, 7560, 7700
- Type: Centrifugal Pumps
- Series Numbers 1442P, 1539, 1540, 1542P, 1543P, 1550, 90XX, 9202, 9203, 9205, 9206,
- 9208, 9262, 9263, 9253, 9302, 9303, 9305, 9306, 9307, 9308, 9313, 9314,
- 9316, 9342P, 9343P, 9742P, 15HPS, 93HPS
- Type: Cleanload Assembly
- Series Numbers 3376, 3378
- Type: Piston/Plunger Pumps
- Series Numbers 5315C, 5320C, 5321C, 5322C, 5324C, 5325C, 5330C, 53702, 53703
The following standards have either been referred to or been complied with in part or in full as relevant:
- ENISO 12100 Machinery Safety – General principles for design – Risk assessment and risk reduction
- EN809-1998 + A1 2009 Machinery Safety – Pumps and pump units for liquids – Common safety requirements
- EN ISO 13732-1 Machinery Safety – Ergonomics of the thermal environment
- EN ISO 3744:2010 Acoustics – Determination of sound power levels and sound energy levels of noise sources using sound pressure
- EN ISO 11202/A1 1997 Machinery Safety – Noise emitted by machinery and equipment
- EN 12162:2001+A1:2009 Machinery Safety – Liquid pumps – Safety requirements-Procedure for hydrostatic testing
- EN ISO 4254-6:2009 Machinery Safety – Sprayers and liquid fertilizer distributors
- EN 60204-1:2006/A1:2009 Machinery Safety – Electrical Equipment of Machines
- Name .…………………………………………………………… Position…..……………………….…..………
- Signature …………………………………………..……………. Date…..……..………………………..……….
- Place of Signing…………………………………………………………………………………………………….…..
Limited Warranty on HYPRO/SHURFLO Agricultural Pumps & Accessories
Hypro/SHURflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below, with proof of purchase.
- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not exceed two (2) years, in any event.
- Accessories: ninety (90) days of use.
This limited warranty will not apply to products that were improperly
installed, misapplied, damaged, altered, or incompatible with fluids or
components not manufactured by Hypro. All warranty considerations are governed
by Hypro’s written return policy.
Hypro’s obligation under this limited warranty policy is limited to the repair
or replacement of the product. All returns will
be tested per Hypro’s factory criteria. Products found not defective (under
the terms of this limited warranty) are subject to charges paid by the
returnee for the testing and packaging of “tested good” non-warranty returns.
No credit or labor allowances will be given for products returned as
defective. Warranty replacement will be shipped on a freight allowed basis.
Hypro reserves the right to choose the method of transportation.
This limited warranty is in lieu of all other warranties, expressed or
implied, and no other person is authorized to give any other warranty or
assume obligation or liability on Hypro’s behalf. Hypro shall not be liable
for any labor, damage or other expense, nor shall Hypro be liable for any
indirect, incidental or consequential damages of any kind incurred by the
reason of the use or sale of any defective product.
Return Procedures
All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d)
(e) (f) (g) (h)) and hazardous chemicals must be labeled/tagged before being
shipped* to Hypro for service or warranty consideration. Hypro reserves the
right to request a Material Safety Data Sheet from the returnee for any
pump/product it deems necessary. Hypro reserves the right to
“disposition as scrap” products returned which contain unknown fluids. Hypro
reserves the right to charge the returnee for any and all costs incurred for
chemical testing, and proper disposal of components containing unknown fluids.
Hypro requests this in order to protect the environment and personnel from the
hazards of handling unknown fluids.
Be prepared to give Hypro full details of the problem, including the model
number, date of purchase, and from whom you purchased your product. Hypro may
request additional information, and may require a sketch to illustrate the
problem.
Contact the appropriate Hypro Service Department to receive a Return
Merchandise Authorization number (RMA#).
Returns are to be shipped with the RMA number clearly marked on the outside of
the package. Hypro shall not be liable for freight damage incurred during
shipping. Please package all returns carefully. All products returned for
warranty work should be sent shipping charges prepaid:
US/Canada
HYPR O / PENTAIR
Attention: Service Departmente Departmente Department AttAtt375 Fifth Aention:
Servicention: Servicvenue NW
New Brighton, MN 55112on, MN 55112 NeNeServicw Brightw Brighte:
800-468-3428on, MN 55112
Fax: 651-766-6618 Technical:
800-445-8360
hypro.technical@pentair.com
Europe
HYPRO EU Ltd.
Station Road Longstanton LongsLongsCambridge CB24 3DS UKttantantCambridge CB24
3DS UKononCambridge CB24 3DS UK Service/Technical:
+44 1954 260097
Fax: +44 1954 260245 euagorders@pentair.com
South America &
Central America
Pentair Water do Brasil LTDA Av. Marginal Norte da Via Av.
MarAnhanguerAnhanguerAnhanguerginal Norta, 53.700a, 53.700ginal Norte da Viae
da Via Jundiaí/SP – Brasil
CEP 13206-245
Tel: (11) 3378-5400
vendas.pwdb@pentair.com
All Other RAll Other RAll Other R egionsegions
HYPRO / PENTAIR
Attention: Service Departmente Departmente Department AttAtt375 Fifth Aention:
Servicention: Servicvenue NW
New Brighton, MN 55112 NeNeServicw Brightw Brighte: 800-468-3428on, MN
55112on, MN 55112
Fax: 651-766-6618 Technical:
800-445-8360
hypro.technical@pentair.com
*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.
375 Fifth Avenue
NW New Brighton, MN 55112 US Ph: 651.766.6300, 800.424.9776 Fx: 800.323.6496
All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.
©2024 Pentair. All Rights Reserved.
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