ZADI ZZ005 Rider Recognition System User Manual
- June 27, 2024
- ZADI
Table of Contents
User Manual
Rider Recognition System
MOD07XX06
Models: ZZ005
ZZ006
Description
The Rider Recognition System (RRS) is a mechatronic system which fully
integrated “Automatic Main Switch and Steering Lock” for motorbikes.
The system is composed by:
- the main unit (1), which provides the following function:
- user recognizer, by means of an active key (2) or a passive key (3);
- the Lock and Unlock of the steering, by moving the bolt (7);
- the enable and disable of the ignition of the bike;
- the active key (2);
- the passive key, an RFID transponder (3).
The RRS combines the transponder functionality (LF, Low Frequency) and the
radio controller transmission (HF, High Frequency) to recognize the right user
of the motorbike.
The RRS can manage the Fuel Tank Cap (4) opening.
The system is integrated on CAN bus for all data transfer with the other
electronic units on the motorbike.
The Keyless E-lock is customized in the connectors used on the wiring and in
the strategy of function by the motorbike manufacture.
1.1 Key ON
The user recognizing with the active key (2) is performed as described
below:
- press the Lock/Unlock button (8) on the handlebar of the motorbike for less than 1 second;
- the main unit (1) requires a radio frequency identification to the key (2 or 3) with an LF signal transmitted by the LF antenna (5);
- if the active key (2) is within a range of approx. 1.5 m and the battery is charged, replies to the main unit (1) by transmitting its ID via an HF signal;
- the main unit (2) receives the information through the HF antenna (6);
- if the main unit (2) recognizes the active key (2): sets T15 ON, starts the transmission of a periodical message on CAN bus and unlocks the motorbike steering by retracting the bolt (7).
Note: when the battery is discharged, the active key (2) acts like a
passive key (3), see the below.
The user recognizing with the passive key (3) is performed as described below:
- press the Lock/Unlock button (8) on the handlebar of the motorbike;
- the main unit (1) requires a radio frequency identification to the key (2 or 3) with an LF signal transmitted by the LF antenna (5);
- if the passive key (3) is within a range of approx. 5 cm near the LF antenna (5), replies to the main unit (1) by transmitting its ID via an LF signal;
- the main unit (2) receives the information through the LF antenna (5);
- if the main unit (2) recognizes the passive key (3): sets T15 ON, starts the transmission of a periodical message on CAN bus and unlocks the motorbike steering by retracting the bolt (7).
1.2 Key OFF
Key-Off occurs when motorcycle speed is equal to zero, by pressing button
(6) on the handlebar. Neither active key (2) nor passive key (3) are required.
1.3 Steering lock
To engage the steering lock:
- Stop the motorcycle, then put it on the side stand and fully steer handlebar to the left or to the right;
- press the Lock/Unlock button (8) and hold it depressed for more than 2 second with steering turned completely to the left or to the right: steering lock will be engaged after this time (the bolt of the system (7) goes out).
Note: In case of failed engagement of steering lock, the signal LED will
blink 4 times.
1.4 Replacing the battery in the active key
Remove the rear plastic shell (1) of the active key by pushing it forward and lifting it as shown into the images above.
Once removed the plastic shell, pull out the battery protection cap (2).
Remove the battery (3) and install a new one.
Install the battery into the properly housing and pay attention to the
polarity: positive pole (+) must be facing up.
Important: only use the required type of battery, i.e. CR2032 3.0 Volts.
CAUTION
RISK OF EXPLOSION
IF BATTERY IS REPLACED BY AN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS
Refit protection cap (2) on the battery.
Reinstall the rear plastic shell (1) and push slightly as shown in the
figures.
Make sure to close/assembly the shell properly to align the upper and lower
shells.
Installation notes
- Zadi reserves of approve the installation activities on the vehicles.
- The bolt, in rest position, must allow the overall/complete movements of the steering.
- Installation Antenna LF: the item must be put in air, far from metallic parts. Every single installation must be agreed and approved by/with Zadi.
- It is strictly forbidden modify, tamper the harness, antenna and any other device annex to the kit.
- Harness installation: the harness must be put in place far from the metallic parts and every single installation must be agreed and approved by Zadi.
- Every single device damaged, MUST be replaced.
- Active key: it is strictly forbidden have access to the inner electrical component of the active key, except for the battery compartment (to replace the battery exhausted).
Technical Specification
3.1 RRS Main Unit
3.1.1 Electrical features
| Nominal voltage | 13.5 V |
|---|---|
| Operating voltage | 7.5-16 V |
| Operating temperature | -25 °C @ +60 °C |
| Storage temperature | -45 °C @ +90 °C |
| Operating Current consumption | ≥ 100 mA at 12 V |
| Stand-by Current consumption | ≤ 30 uA at 12 V |
| Key supply output ( +15 ) | 0.05 A to 5 A max at 25 °C |
| Key supply output ( +15 ) | 0.05 A to 3 A max in temp. range |
| 2nd Output supply | 0.05 A to 2 A max at 25°C |
| 2nd Output supply | 0.05 A to 2 A max in temp. range |
| Operating Frequency LF | 134.5 kHz |
| Operating Frequency HF | 433.92 MHz |
| RF Power | < 66 dBμA/m @10m (129.6 – 135 kHz) |
| Modulation Type | FSK for UHF and AM for LF |
3.1.2 Mechanical features
| Dimensions (without external steering sensing leverages) | 69 x 70 x 129 mm |
|---|---|
| Dimensions (with external steering sensing leverages) | 113 x 70 x 129 mm |
| Weight | 590 gr |
| Bolt PUSH / PULL load | ≥ 50 N |
| External Housing | Aluminium |
| Protection grade | IP45 (upper part) |
| Vibration resistance | 20 g |
3.2 Active Key – Remote control
3.2.1 Electrical features
| Battery type | CR2032 |
|---|---|
| Nominal voltage | 3 V |
| Operating voltage | 2.5-3.16 V |
| Operating temperature | -20 °C @ +60 °C |
| Storage temperature | -30 °C @ +60 °C |
| Battery life | 24 to 30 months |
| Operating distance for Key-Card | 10-150 cm (on air) |
| Operating distance for passive key | 1-5 cm (on air) |
| Operating Frequency LF | 134.5 kHz |
| Operating Frequency HF | 433.92 MHz |
| RF Power | < 10 mW e.r.p. (433,050 MHz – |
434,790 MHz)
Modulation Type| FSK for UHF and AM for LF
3.2.2 Mechanical features
| Dimensions (Key closed and without pushbutton) | 37.2 x 78.2 x 17.4 mm |
|---|---|
| Weight | 56 g |
| External Housing | Plastic |
| Protection grade | IP55 |
Warnings
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
This device complies with part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more
of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
This product complies with FCC and ISED radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with minimum distance of 20 cm between the radiator and your body.
Via C. Marx, 138 41012 Carpi (Mo)
Tel. +39 059 6232111
Fax. +39 059 6323298
P. I.V.A. 00172950362