national cycle Extreme Adventure Gear Side Guards Installation Guide

national cycle Extreme Adventure Gear Side Guards Installation Guide

Thank you for purchasing a National Cycle product. Read these instructions carefully and thoroughly before beginning work. Dealers, if installing this product for a customer, please give them this manual upon completion. It contains information needed to properly maintain and use this product.

Description: Adventure Side Guards
Part Number: P4201
Model: 2021-Current Yamaha® Ténéré 700
Installation Time: 30-45 min.

P4201 PARTS LIST

BAG#1371
C| 34-345589-000| Side Guards Union Bar, Black| 1
D| 42-453020-000| Hex Nut, M8-1.25, Zinc/Black| 2
E| 49-490310-000| Flat Washer, 5/16″, SAE, Black| 4
F| 51-515753-000| Screw, Hex Head, M8-1.25″x50, Stainless| 2
G| 51-516317-000| Cap Screw, Button Head, M6x16, Stainles| 2

TOOLS REQUIRED FOR ASSEMBLY

17mm Socket and Ratchet 6mm Allen Wrench
13mm Box End Wrench 4mm Allen Wrench

ATTENTION: Special notes and cautionary measures which can prevent damage to the accessory or vehicle.

NOTE: Tips for facilitation of operation, control and adjustment, as well as maintenance work.

PREPARATION

Carefully unpack your new accessory, sort the parts, and make sure you have everything required to complete the assembly.

INSTALLATION STEP 1:
REMOVE RIGHT SIDE OEM TOP MOTOR MOUNT

Before the P4201 Adventure Side Guards can be installed, the OEM top Motor Mount Bolts must be removed.
NOTE: The top right Motor Mount Bolt has a special Stepped Washer.
This must stay in place with the smaller stepped side inwards.
Using a 17mm Socket and Ratchet, remove the top right Motor Mount Bolt and set it aside

INSTALLATION STEP 2:
INSTALL RIGHT SIDE GUARD ONTO MOTORCYCLE 

Take the Right Side Guard (B) and insert the Union Bar (C) until the first threaded hole lines up. Insert one Button Head Screw (G) to secure it, but only finger-tight for right now.

Carefully orient the Right Side Guard into place to get the bottom U-Mount to wrap around the frame tube.

Now align the top Mount Plate of the Right Side Guard (B) with the Top Motor Mount Bolt location indicated in Figure 1.
NOTE: Make sure the OEM Stepped Washer is inboard of the Right Side Guard.
Reinstall the top right Motor Mount Bolt with a 17mm Socket and Ratchet, but don’t torque it down yet.

Insert a Hex Head Screw (F) and Washer (E) through the rear of the bottom U-Mount and join with a Flat Washer (E) and Hex Nut (D) on the opposite side.
NOTE: Fasteners should be lossely fitted until both sides are completely installed.

NSTALLATION STEP 3:
REMOVE LEFT SIDE OEM TOP MOTOR MOUNT

Using a 17mm Socket and Ratchet, remove the top left Motor Mount Bolt and set it aside.

INSTALLATION STEP 4:
INSTALL LEFT SIDE GUARD ONTO MOTORCYCLE

Maneuver the Left Side Guard into place to get the bottom UMount to wrap around the frame tube and…

…slide it onto the Union Bar (C) attached to the Right Side Guard (B).

Now align the top Mount Plate of the Left Side Guard (A) with the Top Motor Mount Bolt location indicated in Figure 5.
Reinstall the top left Motor Mount Bolt with a 17mm Socket and Ratchet, but don’t torque it down yet.
Insert a Hex Head Screw (F) and Washer (E) theough the rear and join with a Flat Washer (E) and Hex Nut (D) on the opposite side (Figure 6). Make it finger-tight for now.
Then, insert one Button Head Screw (G) into the Left Side Guard and Union Bar (C) until fully seated (Figure 7).

INSTALLATION STEP 5:
TIGHTEN ALL HARDWARE AND OEM MOTOR MOUNTS

Using a 4mm Allen Wrench, firmly tighten the two Button Head Cap Screws (G) securing the two Side Guards with the Union Bar (C).
Using a 6mm Allen Wrench and a 13mm Box End Wrench, securely tighten the Hex Head Screws (F) and Hex Nuts (D) in both right bottom and left bottom Side Guard Mounts.
Now you will tighten the top Motor Mount Bolts on the left and right sides of the motorcycle to factory torque specs with a 17mm Socket and Ratchet.

Factory torque specifications are:
55 ft.-lbs. (74.5 Nm) for the top Motor Mount Bolts.

The installation is now complete.

Test ride for fit and function (crashing not required), and enjoy your new P4201 Adventure Side Guards!

WARNING

Never operate your vehicle with loose accessory mounting hardware. Check the hardware for tightness regularly.
Motorcycles are built with enough frame rigidity to withstand the moderate loads imposed on them by the foreseeable addition of an accessory(ies). If an accessory(ies) adversely affects your vehicle’s stability, immediately remove the accessory(ies). Do not operate a vehicle that exhibits unsafe handling traits.

Have experienced service personnel correct any problem before driving with the accessory(ies) installed. For further questions concerning handling problems associated with an accessory(ies), contact your dealer, motorcycle manufacturer, or accessory manufacturer.

National Cycle, Inc. PO Box 158 Maywood, IL 60153-0158 USA
©2021 National Cycle, Inc.

P: 708-343-0400 / F: 708-343-0625 / E: info@nationalcycle.com

http://www.nationalcycle.com
10-110814-000 02/22

References

• Motorcycle Windshields from the Windshield Experts | National Cycle

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