Grant XUBA3 Ultrasonic Water Bath Instruction Manual
- June 13, 2024
- GRANT
Table of Contents
- Safety instructions
- Installation
- Quick guide
- XUBA1 Control panel instructions
- Technical information
- Specifications
- Ultrasonic detergents
- Maintenance
- Disposal of this ultrasonic bath
- Returning equipment to Grant
- Warranty
- Troubleshooting
- Fuse ratings
- Temperatures of touchable hot surfaces
- Service record
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Analogue
Ultrasonic Bath
XUBA Series
Operating Manual Grant ultrasonic baths are manufactured in the United
Kingdom.
Grant ultrasonic baths are manufactured to exacting standards and conform to
international standards.
Safety instructions
Use of products
The following products are covered by this operating manual:
- XUBA1, XUBA3
The products listed above are a series of general purpose ultrasonic cleaning baths designed for indoor use by a professional user.
Electrical
Connect to a 230VAC fully earthed supply via a 3 pin plug. It can be dangerous
to operate an ultrasonic bath without an earth connected.
The mains plug is fitted with a 5A fuse. NEVER FIT A FUSE OF A HIGHER RATING.
Some baths are fitted with a detachable mains lead. These baths have a mains
socket on the rear of the bath fitted with two 20mm fuses. See rating
information on page 15.
NEVER FIT A FUSE OF A HIGHER RATING.
Ensure that excess mains cable is stored neatly.
General use
Ensure that the bath is at least ¾ full of liquid before you switch it on.
Always use a basket to support items to be cleaned. Not doing so may damage
the bath and invalidate the warranty.
Do not place hands or fingers in the bath.
Care should be taken when operating the bath at higher temperatures as
external surfaces may become hot.
Never use toxic, flammable, acidic, caustic or corrosive solutions in the
bath.
Where the bath is fitted with a detachable mains lead disconnect the bath from
the mains supply before emptying. When emptying baths with no waste outlet,
tip the bath AWAY from the electrical connector and lead.
Read the whole of these instructions. Safety may be impaired if they are not
followed.
Contact to Grant or its agent for advice on cleaning techniques and
detergents.
Grant will not be responsible for damage or injury caused by incorrect use of
the equipment.
Installation
The following parts and accessories are included with the Grant analogue ultrasonic baths:
- 1 x basket
- 1 x lid
- 1 x Grant M2 detergent sample
How to install
Locate the bath close to a drain or sink to allow easy drainage of the tank.
Connect the mains lead into a suitable mains socket.
Ensure that the mains plug and the switch are easily accessible.
Fill the bath with water and the correct dose of detergent. The bath is now
ready to use.
Quick guide
Pour cold water into the bath so that it reaches the minimum tank fill line
(but does not go over the maximum fill line).
Add the required dose of detergent (see page 10).
Operate the ultrasonics by turning the timer dial to the required time and
pressing the SONICS button (where applicable).
Operate the heater, if the bath has a heating function, by turning the heater
dial to the required temperature and pressing the HEAT button.
Turn on the ultrasonics for approximately 5-10 minutes to degas
the cleaning liquid. (See page 8 for more details on degassing).
The bath is now ready to use.
At the end of the cycle, remove the basket from the bath and rinse the items
under clean running water.
The lid can be inverted and the basket placed on top to catch excess fluid as
the items dry.
Please refer to the following pages in this manual for more detailed
instructions.
Change the cleaning liquid at regular intervals. Your cleaning process will
determine how often to change the liquid – the more soiled your items, the
more often you will need to change the liquid.
Grant recommends changing the cleaning liquid at least on a daily basis.
REMEMBER
- Always keep the bath full of liquid when in operation.
- Do not put hot water above 50°C into the bath.
- Always use the basket to support items in the bath.
- Never expose hands, fingers or other body parts to cleaning solutions.
- Never use toxic, flammable, acidic, caustic or corrosive solutions.
- Never breathe the fumes from strong solutions.
- Rinse the items in clean water once the cycle is complete.
Subjecting the bath to improper treatment or misuse will invalidate the warranty.
XUBA1 Control panel instructions
To switch on the ultrasonics:
Turn the TIME dial to the desired time, and then press the SONICS button.
The SONICS button and the SONICS light will glow. Ultrasonic activity will
then commence in the liquid inside the tank and the TIME dial will be heard
ticking.
At the end of the timed period, the TIME will click off, the SONICS light will
go out, and the ultrasonic activity in the liquid will stop.
To stop the ultrasonic activity at any time, press the SONICS button while in
operation.
XUBA3 Control panel instructions
To switch on the ultrasonics:
Turn the TIME dial to the desired time, and the press the SONICS button.
The SONICS button and the SONICS light will glow. Ultrasonic activity will
then commence in the liquid inside the tank and the Timer dial will be heard
ticking.
At the end of the timed period, the TIME will click off, the SONICS light will
go out, and the ultrasonic activity in the liquid will stop.
To stop the ultrasonic activity at any time, press the SONICS button while in
operation.
To operate the heater:
Turn the HEATER dial to the desired temperature, and press the HEAT button.
The HEAT button and the HEAT light will glow, and the liquid will start to
heat up.
When the set temperature is reached, the HEAT light will go out.
To stop the heater at any time, press the HEAT button while in operation (ie.
when the HEAT light is already on).
NOTE: Ultrasonic activity itself will heat the liquid. This means that
the liquid temperature may rise above the level indicated on the temperature
dial.
The temperature dial only controls the heater cut-out temperature.
If in doubt, check the actual temperature with a thermometer.
Technical information
The need to degas
In order to allow optimum ultrasonic activity, the gases present in ordinary
tap water need to be driven out of the cleaning solution.
The time needed to degas the liquid varies depending on the amount of gas
present in the liquid and the quantity of water in the tank. Grant recommends
a degas period of at least 10 minutes.
During the degas cycle, you will see bubbles of gas forming on the inside of
the bath, and slowly rising to the surface. Degassing is complete when you can
no longer see these bubbles. Another indication that the liquid in the bath
has degassed is an increase in the appearance of „cold boiling‟ at the liquid
surface.
Once the liquid is degassed, the bath is ready for use.
The effect of heat
Heating the liquid in the bath will aid the cleaning process.
Normally a temperature of between 30 to 60°C is sufficient to accelerate the
process. You will see from the graph that optimum cleaning will be obtained at
60°C.
If you are using your bath to clean medical equipment, it is recommended to
limit the fluid temperature to 35°C. This will avoid “baking” proteins.
Ultrasonic activity itself will heat up the liquid at a rate of approximately
10-15°C per hour if in continuous use. In order to heat the fluid in the tank
at a faster rate, it is recommended to run the ultrasonics as well as turn on
the heating.
Cleaning time
Cleaning time will depend on application, type and amount of contamination.
General light contamination should be removed in less than 10 minutes.
An indication of cleanliness is when stains are no longer visible, and
contamination no longer appears in a stream from the item being cleaned.
Specifications
Ambient temperature | 5 to 40°C |
---|---|
Maximum relative humidity | 80% R.H.in room temperatures up to 31°C decreasing |
linearly to 50 % R.H. at 40°C
Altitude above sea level| Up to 2,000 m (6,500 ft)
Operating enviroment| Indoor use only
| Working capacity (litres)| Tank capacity max. (litres)| Unit
external dimensions
(mm)| Tank internal dimensions
(mm)| Basket internal dimensions
(mm)
---|---|---|---|---|---
XUBA1| 1.5| 1.75| 180x160x190| 150x140x100| 120x96x55
XUBA3| 2.5| 2.75| 270x170x210| 240x140x100| 200x108x55
Electrical details
Mains supply: 230V @ 50-60 Hz
Pollution degree: 2
Installation category: II
Note: Mains supply voltage fluctuations are not to exceed ±10% of the nominal supply voltage.
| Operating
Freq. (KHz)| Heater
Range (°C)| Total Power
consumption (W)| Ultrasonic
power (W)| Heating
power (W)| Mains
voltage (Vac)
---|---|---|---|---|---|---
XU BA1| 44| ambient
+5 to 70| 115| 35| 80| 230
XUBA3| 44| ambient
+5 to 70| 185| 35| 150| 230
Ultrasonic detergents
Detergents are a vital component in the ultrasonic process, aiding the removal
andloosening of debris from the surfaces of items placed in the tank while
also intensifying the power of the ultrasonic activity.
Grant offers a specially formulated ultrasonic detergent for use in many
applications.
Grant M2 is a general purpose detergent for all plastics, glass and metals
(expectaluminium and other soft metals) which is also suitable for use on
medical instruments.
Dosing matrix (ml of detergent per tank)
Grant recommends a dosage of between 2 and 5% for all detergents.
| Detergent dose (ml)
---|---
| 2%| 5%
XUBA1| 30| 75
XUBA3| 50| 125
Directions for use: Add 25-50ml of M2 per litre of water in the
ultrasonic bath.
Warning: Grant M2 may cause etching to aluminium and other soft metals.
Shelf life: 6 months when stored in a cool, dark environment.
Precautions for use: In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice. If swallowed, seek medical advice
immediately and show the bottle label. Keep out of reach of children.
Refer to safety data sheets available from Grant.
Grant M2 is biodegradeable
Maintenance
It is important to keep your bath clean. Not only will contaminated liquid
reduce the performance of the bath, it may also damage it. Change the cleaning
liquid regularlyYour cleaning process will determine how often to change the
liquid – the more soiled your items, the more often you will need to change
the liquid. Change the cleaningliquid at least daily.
The base of the bath generates the ultrasonic activity by vibrating at very
high speedsIf any contaminants are in contact with the bath, they act as an
abrasive, causing weaon the metal surface. In extreme cases, the bath will
develop holes and start to leakportable appliance testing should be conducted
with water in the bath.
There are no user serviceable parts inside. All service and repair should be
referred toqualified Grant engineers only.
Service contracts for your ultrasonic bath are available from Grant. Contact
us for more information (+44 (0) 1763 260811).
Disposal of this ultrasonic bath
At the end of its useful life, please ensure that you dispose of this product in accordance with national regulations.
WEEE Compliance
Grant Instruments complies fully with the Waste Electrical & Electronic
Equipment (WEEE) regulations 2006. We are a member of the B2B compliance
scheme (Scheme Approval Number WEE/MP3338PT/SCH), which handle our WEEE
obligations on our behalf. Grant Instruments have been issued with a unique
registration number by the Environmental Agency, this reference number is
WEE/GA0048TZ.
For information regarding WEEE collections in the UK please contact our B2B
Compliance Scheme directly on 01691 676 124. For other countries please
contact your equipment supplier.
Returning equipment to Grant
All equipment being returned to Grant for service, repair or other reason MUST
BE FULLY DECONTAMINATED prior to return and include a certificate of
decontamination.
Failure to do so may result in additional charges or the equipment being
returned to the user/sender at Grant‟s discretion.
Ultrasonic baths which have been used in medical/healthcare applications
should be decontaminated/packaged in accordance with MHRA guideline document
DB2003(5) „Management of Medical Devices prior to Repair, Service or
Investigation‟. This can be found at
www.mhra.gov.uk.
This policy is designed to protect the health and safety of Grant employees,
reducing the risk of potential injury or infection.
More information on decontamination guidelines, as well as copies of
decontamination certificates can be found at
www.grant.co.uk.
If you require further information, please contact the Grant Service
Department
Grant Instruments (Cambridge) Ltd
Shepreth
Cambridgeshire
England
SG8 6GB
Tel: +44 (0) 1763 260 811
Fax: +44 (0) 1763 262 410
E-mail: service@grant.co.uk
Warranty
The warranty on this Grant ultrasonic bath applies to defects appearing within
12 months of the date of sale because of faulty material or manufacture.
Genuine defective items returned to Grant or its agent‟s premises will be
replaced or repaired free of charge at their discretion.
The warranty is extended to two years on transducer assemblies and to 5 years
on the bonding process. If the transducers or bonding material are exposed to
liquid or cleaning hemicals, the warranty will be invalidated.
The warranty does not apply to:
- normal wear and tear
- damage caused by misuse
- non-observance of maintenance, service or connection instructions
- damage caused by the use of toxic, flammable, acidic, caustic or corrosive chemicals or fluids not recommended by Grant
The user should familiarise themselves with this instruction booklet before
operating the equipment and should apply to Grant or its agent for advice on
cleaning techniques or chemicals.
Grant will not be responsible for damage or injury caused by incorrect use.
Statutory rights are not affected.
Troubleshooting
Grant has a dedicated service team who are able to resolve any problems that occur with your bath. However, on many occasions it is possible that the problem can be rectified by the operator.
The unit fails to turn on (no display is shown)| Check that the unit is
plugged in and that mains electricity is present.
---|---
The unit stops working| Check that the indicators illuminate when the unit is
switched on.
If the indicators fail to illuminate, check the mains supply and fuse in the
mains plug, as well as the fuses in the mains socket (if fitted) on the rear
of the bath.
If the fuses and mains electricity supply are OK, and the unit fails to
operate, the bath should be returned to your supplier for service.
If any of these problems persist, the Grant Service Department can be contacted on +44 (0) 1763 260811 or service@grant.co.uk.
Fuse ratings
IEC Socket fuse ratings
The XUBA1 and XUBA3 baths are fitted with an IEC socket. This IEC socket is
fitted with two 20mm fuses.
Should these fuses need to be replaced, the replacement fuses should ALWAYS be
anti-surge. This type of fuse is marked with a “T”; e.g. T1.6A.
Model number | Fuse rating |
---|---|
XUBA1 | 1.6A |
XUBA3 | 1.6A |
Fitting fuses of the incorrect rating in the IEC socket will invalidate the warranty. If you have any doubt, please contact the Grant Service Department
UK Mains plug fuse ratings
As well as the fuses in the IEC socket, the XUBA1 and XUBA3 are fitted with a
5A fuse in the mains plug.
Should these fuses need to be replaced, the replacement fuses should ALWAYS be
5A.
Model number | Fuse rating |
---|---|
XUBA1 | 5A |
XUBA3 | 5A |
Fitting fuses of the incorrect rating in the plug will invalidate the warranty. If you have any doubt, please contact the Grant Service Department
Temperatures of touchable hot surfaces
BS EN 13202:2000 gives the recommended maximum surface temperatures for
different materials at various exposure times (see below) Your Grant
ultrasonic cleaning bath can be set so that the cleaning fluid is up to 70°C.
This means that parts of your ultrasonic cleaner will be above the recommended
maximum temperature.
If you operate your ultrasonic cleaner at temperatures above the recommended
maximum, then Grant advise that you conduct a risk assessment, and if
appropriate fix a “Caution – Hot” warning label to your machine.
The following limit values are based on the harmonized standards –
- BS EN 13202:2000 Ergonomics of the thermal environment – Temperatures of touchable hot surfaces – Guidance for establishing surface temperature limit values in production standards with the aid of –
- EN 563: 1994 Safety of machinery – Temperatures of touchable surfaces – Ergonomics data to establish temperature limit values for hot surfaces
**Materials/time-temp*| 1 sec| 4 sec| 10 sec| 10 min|
8 hr
---|---|---|---|---|---
uncoated metal| 65°C| 58°C| 55°C| 48°C| 43°C
painted metal| 83°C| 64°C| 55°C| 48°C| 43°C
enamelled metals| 74°C| 60°C| 56°C| 48°C| 43°C
ceramics, glass, stone| 80°C| 70°C| 66°C| 48°C| 43°C
plastics| 85°C| 74°C| 70°C| 48°C| 43°C
wood| 110°C| 93°C| 89°C| 48°C| 43°C
Time| Contact| Part**
---|---|---
1 sec| accidental contact| Outer case, tank flange
4 sec| parts held for short periods| knobs, switches
10 sec| parts continuously held in normal use| handles
10 min| prolonged use| handles
8 hr| continuous use| handles
Compliance with the Control of Noise at Work regulations
The Control of Noise at Work Regulations 2005 (the Noise Regulations[1]) came
into force for all industry sectors in Great Britain on 6 April 2006. The
Control of Noise at Work Regulations 2005 replaces the Noise at Work
Regulations 1989.
The aim of the Noise Regulations is to ensure that workers’ hearing is
protected from excessive noise at their place of work, which could cause them
to lose their hearing and/or to suffer from tinnitus (permanent ringing in the
ears).
The level at which employers must provide hearing protection and hearing
protection zones is now 85 decibels (daily or weekly average exposure) and the
level at which employers must assess the risk to workers’ health and provide
them with information and training is now 80 decibels. There is also an
exposure limit value of 87 decibels, taking account of any reduction in
exposure provided by hearing protection, above which workers must not be
exposed.
To help you calculate your workers‟ exposure, Grant publish the noise
generated by your ultrasonic cleaner on the Certificate of Test. The figure is
that experienced by a worker standing in the operating position.
The full text of the Control of Noise at Work Regulations 2005 [2] and the
full text of the
Noise at Work Regulations 1989 [3] can be viewed online.
Guidance on the 2005 Regulations can be found in the free HSE leaflet ‘Noise
at Work'(INDG362 (rev 1) [4] and in HSE’s priced book ‘Controlling Noise at
Work’ (L108) (ISBN 0 7176 6164 4) available from HSE Books [5] or from
bookshops.
[1] http://www.hse.gov.uk/noise/regulations.htm
[2] http://www.opsi.gov.uk/si/si2005/20051643.htm
[3] http://www.opsi.gov.uk/si/si1989/Uksi_19891790_en_1.htm
[4] http://www.hse.gov.uk/pubns/indg362.pdf
[5] http://www.hsebooks.co.uk
Service record
Grant recommends that your ultrasonic bath is serviced at least once every 12
months. This record must be maintained by the engineer conducting the service.
There are no user serviceable parts inside. All service and repair should be
referred to
qualified Grant engineers only.
Date | Cycle count |
---|---|
Engineer | |
Details | |
Next service due | |
Date | Cycle count |
--- | --- |
Engineer | |
Details | |
Next service due | |
Date | Cycle count |
--- | --- |
Engineer | |
Details | |
Next service due | |
Date | Cycle count |
--- | --- |
Engineer | |
Details | |
Next service due | |
Date | Cycle count |
--- | --- |
Engineer | |
Details | |
Next service due |
Notas
Grant Instruments (Cambridge) Ltd
Shepreth
Cambridgeshire
SG8 6GB
Tel: +44 (0) 1763 260811
Fax: +44 (0) 1763 262410
Email: labsales@grant.co.uk
www.grant.co.uk
Printed in England XUBA Series/29667
References
- HSE - Noise: Regulations
- Home - Event Security Services Uk Call 0800 246 5003
- Medicines and Healthcare products Regulatory Agency - GOV.UK
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