Snap-on EEWA542TH3 Imaging Diagnostic Wheel Alignment System Instruction Manual

Snap-on EEWA542TH3 Imaging Diagnostic Wheel Alignment System

Product Information

Specifications

• Model: EEWA542TH3 V2180
• Brand: Snap-on
• Power Requirements: 115v AC, 15 amp Circuit or 230v AC 10 amp Circuit – 1Ph (must have Earth ground)

Product Usage Instructions

Safety Information

• For your safety, read this manual thoroughly before operating the equipment.
• The Aligner is intended for use by properly trained skilled automotive technicians.
• Basic safety precautions should always be followed when using the product, including.

1. Read all instructions carefully.
2. Avoid touching hot parts to prevent burns.
3. Ensure the socket outlet is easily accessible.
4. Do not operate damaged equipment; have it examined by a qualified serviceman.
5. Avoid letting cords hang over edges or come in contact with hot surfaces.

System Startup

The service of an aligner should only be performed by a qualified service technician.

To start the system:

1. Plug the power cord into the wall outlet.
2. Locate and switch on the power switch on the electrical box on the tower.
3. Allow a few moments for the system to start.

Maintenance

If the system becomes unresponsive due to power fluctuations, follow these steps:

1. Turn off all power switches.
2. Wait for 10 seconds.
3. Turn back on the power switches to restore the unit to operating condition.

System Startup Power up the Information Pad

• When turning on the power switch, the system boot-up sequence will commence.
• The iPad included will not charge when plugged into the Aligner; use the provided charging cord and block to plug it into a wall outlet.
• The passcode for the Information Pad is 123456 and can be changed in Settings.

FAQ

Q: What should I do if the system becomes unresponsive?

A: In case of power fluctuations, turn off all power switches, wait for 10 seconds, then turn them back on to restore operation.

• All information contained or disclosed in this document is considered confidential and proprietary by Snap-on.
• All manufacturing, use, reproduction, and sales rights are reserved by Snap-on and the information contained herein shall not be used in whole or in part without the express written consent of Snap-on.

SAFETY INFORMATION

• For your safety, read this manual thoroughly before operating the equipment.
• The Aligner is intended for use by properly trained skilled automotive technicians.
• The safety messages presented in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel alignments with this product.
• There are many variations in procedures, techniques, tools, and parts for servicing vehicles, as well as the skill of the individual doing the work.
• Because of the vast number of vehicle applications and potential uses of the product, the manufacturer cannot possibly anticipate or provide advice or safety messages to cover every situation.
• It is the automotive technician’s responsibility to be knowledgeable of the vehicle to be aligned. It is essential to use proper service methods and perform wheel alignments appropriately and acceptably so that does not endanger your safety, the safety of others in the work area or the equipment or vehicle being serviced.
• It is assumed that, before using the Aligner, the operator has a thorough understanding of the vehicle systems being serviced.
• In addition, it is assumed he has a thorough knowledge of the operation and safety features of the alignment rack or lift and has the proper hand and power tools necessary to perform wheel alignments.

When using your garage equipment, basic safety precautions should always be followed, including:

1. Read all instructions.
2. Care must be taken as burns can occur from touching hot parts.
3. The socket outlet (wall outlet) shall be located near the equipment and shall be easily accessible.
4. Do not operate power tools or equipment with a damaged power cord or if the equipment has been dropped or damaged until it has been examined by a qualified serviceman.
5. Do not let the cord hang over the edge of the table, bench or counter or come in contact with hot manifolds or moving fan blades.
6. If an extension cord is necessary, a cord with a current rating equal to or more than that of the equip-ment should be used. Cords rated for less than the equipment may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled.
7. Always unplug equipment from electrical outlets when not in use. Never use the cord to pull the plug from the outlet. Grasp the plug and pull to disconnect.
8. Let the equipment cool completely before putting it away. Loop cord loosely around equipment when storing.
9. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids, such as gasoline.
10. Adequate ventilation should be provided when working on operating internal combustion engines.
11. Keep hair, loose clothing, fingers, and all parts of the body away from moving parts.
12. To reduce the risk of electrical shock, do not use it on wet surfaces or expose it to rain.
13. Use only as described in this manual. Use only the manufacturer’s recommended attachments.
14. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact-resistant lenses, they are NOT safety glasses.
15. Know and understand the proper operating procedures for all power tools used.
16. Caution: Risk of explosion if any battery is replaced by an incorrect type. Dispose of used batteries according to local and state government regulations.
    • IMPORTANT SAVE THESE INSTRUCTIONS DO NOT DISCARD.

SAFETY INSTRUCTIONS

• WARNING Risk of electrical shock.
• Do not operate equipment with a damaged power cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person.
• If an extension cord is necessary, a cord with a current rating equal to or greater than that of the equipment should be used. Cords rated for less current than the equipment can overheat.
• Unplug equipment from electrical outlets when not in use. Never use the cord to pull the plug from the outlet. Grasp the plug and pull to disconnect.
• Do not expose the equipment to rain. Do not use it on wet surfaces.
• Plug the unit into the correct power supply.
• Do not remove or bypass the grounding pin.
• Contact with high voltages can cause death or serious injury.
• Risk of electrical shock. High voltages are present within the console unit.
• There are no user-serviceable items within the console other than the keyboard and printer.
• Service on the unit must be performed by qualified personnel.
• Do not open any part of the console other than the noted areas.
• Turn the power switch off and unplug the unit before servicing.
• Contact with high voltages can cause death or serious injury.
• Risk of eye injury. Debris, dirt, and fluids may drop from vehicles.
• Knock off any loose debris. Clean surfaces as needed to avoid any materials from falling.
• Wear approved safety glasses when servicing.
• Debris, dirt, and fluids can cause serious eye injury.
• Risk of crushing. Vehicles may roll off the alignment lift if not secured.
• Leave the automatic transmission in park or the manual transmission in gear unless equipment operation steps require the vehicle in neutral.
• Apply the parking brake unless equipment operation steps require wheel movement.
• Use wheel chocks whenever the vehicle is positioned on the lift.
• Follow the rack or lift manufacturer’s safety recommendations when lifting a vehicle.
• Vehicles rolling off lifts can cause death or serious injury.
• Risk of entanglement or crushing.
• There are moving parts on vehicle lifts during op-eration.
• Keep all persons clear of lifts.
• Read the lift manufacturer’s operation instructions carefully.
• Follow the lift manufacturer’s safety recommendations. Contact with moving parts could cause injury.
• Risk of pinching or crushing body parts when jacking vehicles.
• Keep hands and other body parts away from jacking surfaces.
• Do not use unapproved adapters (i.e. wooden blocks) when jacking a vehicle.
• Do not bypass any jack manufacturer’s safety features.
• Read jack manufacturer’s operation instructions carefully.
• Follow the jack manufacturer’s safety recommendations.
• Improperly used or maintained jacks can cause injury.
• Risk of burns.
• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.
• Wear gloves whenever performing a service near hot components. Hot components can cause burns.

Risk Of Explosion

• This equipment has arc or sparking parts that should not be exposed to flammable vapours.
• This equipment should be located at least 460mm/18 inches above the floor, and not in a recessed area.
• Do not operate with the cover of the electrical box removed.
• Do not remove/alter grounding wires.
• Risk of pinching when camera beams and/or pods are in motion
• Keep hands and other body parts away from camera beams and/or pods when they are in motion
• Risk of injury. Tools may break or slip if improperly used or maintained.
• Use the correct tool for the task.
• Frequently inspect, clean, and lubricate (if recommended) all tools.
• Follow recommended procedures when performing vehicle services. Tools that break or slip can cause injury.

System Startup

MAINTENANCE

• The service of an aligner requires extreme care and knowledge. Service should be performed only by a qualified service technician.
• Always check equipment for damaged parts before use.
• Replace or repair damaged parts before use. Check the alignment of moving parts. The binding of moving parts or broken parts may alter operation.
• Have damaged parts properly repaired or replaced by an Authorized Service Center.
• Do not use equipment if the switch does not turn on and off.
• Maintain equipment. Keep equipment dry, clean and free of oil and grease for better and safer performance.
• Clean the glass surfaces of all targets once a week with an ammonia-free cleaner and a lint-free cloth.
• Lightly lubricate the lead screw on the wheel clamps once a month with machine oil.
• Lightly lubricate the rubber o-rings on the wheel clamp claws once a month with machine oil.
• For the location of the nearest Snap-on repair centre, call Snap-on customer service.

WARNING

• Use safety equipment, Always wear eye protection.
• Wear safety gloves as necessary to protect hands.
• Not for outdoor use exposed to rain or heavy condensation

INFORMATION:

• Should the system become unresponsive in the event of a severe power fluctuation such as Electrical Fast Tran-sients or Electrostatic Discharge, restore the unit to operating condition by turning off all power switches, wait 10 seconds then turn back on.

SYSTEM STARTUP

• Once the aligner is in the alignment location, plug the power cord into the wall outlet.
• NOTE: There is one power cord for the camera beam/tower.

System Power Requirements:

• 115v AC, 15 amp Circuit, or 230v AC 10 amp Circuit – 1Ph. (must have Earth ground)
• Locate the power switch located on the electrical box on the tower. Switch to the On position and allow a few moments for the system to start.
• Power up the Information Pad. When the power switch is turned on, the unit initiates the system boot-up.
• This boot sequence will take a few moments. The iPad will not charge plugged into the Aligner.
• Use an included charging cord and block to plug the iPad into a wall plug.
• The passcode for the Information Pad has been set to “123456”. Use this passcode to log into the tablet.
• To change the passcode to a new number sequence, go to “Settings”, “Touch ID & Passcode”, enter the passcode “123456”, then scroll down to “Change Passcode”.
• The Home screen of the Information Pad will appear. Select the “MyAligner” icon.
• Select the “Primary Screen” option.

SYSTEM MAIN MENU

• All system usage resides from the Home Screen. Each function of the aligner will be followed with screen prompts.
• The user needs to simply click a command and the aligner will easily prompt the user to the next step.
• No guessing is required as the system has been designed with each user in mind.
• Start   Alignment – Begin an alignment process
• Preferences – A menu to set the aligner for desired user interaction
• Service – Choose to access the local or network server, access the Calibration sub-menu and several diagnostic screens.
• Shop Report – Used to look up previous alignments and used to select the data based on selective dates.
• Help – Select to display assistance for the selected screen.
• NOTE: THE “MENU” PULL-OUT TAB IS AVAILABLE ON MOST PAGES TO ALLOW YOU ACCESS OF IMPORTANT SCREENS REGARDLESS WHERE YOU ARE IN THE ALIGNMENT PROCESS.

BEFORE THE ALIGNMENT

Wheel Clamps

• Attach the Wheel Clamp Targets to the vehicle wheels. The targets are attached using the self-centering wheel clamps.
• Four different target position icons are attached to four wheel clamps, namely, front left, front right, rear left and rear right.

CAUTION

• Claws may have sharp edges. To avoid personal injury, use caution and wear gloves when working with wheel clamps.
• The clamps should be installed in a straight-up vertical manner (knob at the top).

For outside-in rim mounting:

1. Extend the clamp to a size larger than the rim by turning the knob counterclockwise.
2. Place the upper claws on the outside of the top of the rim. Push the claws in between the tyre bead and the rim. It may be necessary to “pop” the upper clamp bracket with the palm of your hand to seat well.
   • Note that the clamp doesn’t need to be mounted perfectly vertically on the wheel.
3. Tighten the clamp by turning the knob clockwise until the lower claws engage the rim.
4. Push the lower claws into place. Again, it may be necessary to pop them in further for security. Continue tightening the knob until secure.
5. Test the security by pulling outwards on the clamp. If it comes off easily, reattach the clamp.

For inside-out rim mounting:

1. Extend the clamp inwards to a size smaller than the rim by turning the knob clockwise.
2. Place the lower claws on the wheel lip at the bottom of the wheel. If a wheel weight is in the way, move the clamp slightly to clear the weight. It’s not necessary to be perfectly vertical.
3. Tighten the clamp by turning the knob counterclockwise until the upper claws engage the rim. Continue to tighten until the clap is secure.
4. Test the security by pulling outwards on the clamp. If it comes off easily, reattach the clamp or select an alternative mounting method.

Aligner Prep

After the Wheel Clamps have been placed, change the position of the camera beam from Vertical to Horizontal by lifting the cam lever on the right side of the post and rotating the Camera Beam until the Level on the beam displays being level in the horizontal position then locking the Cam Lever back down .

• Use the hand crank to set the Camera Beam height by rotating the handle Clockwise to move up and Counter Clockwise to move down, as the label displays on the crank, while watching the Wheel VODI indicators.
• When ALL indicators turn green, that means the Aligner can see all four Wheel Clamp Targets.
• During the Alignment procedure, a Brake Depressor and Steering Wheel Clamp will be used.
• The Brake Depres-sor will be installed before the Caster procedure is performed and the Steering Wheel Clamp will be installed after leveling the Steering Wheel.

Install Brake Depressor:

• Place your foot on the Brake Pedal of the Vehicle
• Then place the end of the Brake Depressor on the Brake Pedal next to your foot
• Slide the bumper stop up until it is tight against the Drivers Seat. Make sure the Brake Pedal does not lift.

Install Steering Wheel Clamp:

• Lower the cradle for the steering wheel then place the clamp on the driver’s seat. Make sure to bring the driver’s seat up so the clamp can make contact with the steering wheel.
• Push the base down toward the seat while pushing the wire hooks tight against the Steering Wheel.

BEGIN AN ALIGNMENT

START ALIGNMENT

• Before beginning the alignment the vehicle being serviced should be selected from the database so the machine can reference the manufacturer’s specifications.
• Follow the steps listed below for choosing a vehicle.

First, select the Make of the vehicle

Next, select the Year of the vehicle

Then select the Model

Then select Options if applicable. Vehicle Options are usually listed on a “Service Parts ID Label”. This label is found on some vehicles on the spare tyre cover, rear compartment, glove box or door post.

Alignment

Click on “Use Vehicle” to continue with the alignment.

VEHICLE SUMMARY

• The Vehicle Summary page displays the alignment specifications, any safety recalls and other special consider-ations required of the vehicle being aligned.
• Some considerations are Vehicle loading, ride height requirements and whether an SAS reset is required after adjustment. Click on “Start” to continue.
• Premium – Mitchell content for units connected to the network with a valid subscription
• Standard – Local images and videos for units not connected to the network or who do not have a valid subscription
• Premium content will automatically be disabled if the aligner is not online while selecting the vehicle

ALIGNER POSITIONING

• Next, the aligner positioning screen will show. If the aligner is permanently mounted to the floor, this screen can be skipped with the arrow in the bottom right corner of the screen.

VEHICLE POSITIONING SCREEN

• The aligner is equipped with a split roll. The vehicle compensation screen displays an arrow that prompts the user to move the vehicle forward.
• The graphic image on the screen follows the vehicle’s movement as you roll the vehicle in the direction indicated.
• When the arrow turns red, stop.
• Move the vehicle forward as indicated. The arrow will again turn red when the correct position is reached.
• Once the vehicle has returned to the start position, compensation is complete.
• If changes are detected in one or more suspension angles the screen will alert the user to roll the vehicle to relieve stress and then perform compensation again.
• Click Next to continue.
• Green check marks will indicate a good positioning has been achieved forth to achieve level.
• Note: Be sure the turntable lock pins have been removed before levelling. Click on “Done” to advance to Caster measurement.

CASTER

Before measuring caster, you will be prompted to perform several necessary tasks:

1. Start the vehicle.
2. Install the brake pedal depressor.
3. Turn off the vehicle.
4. Unlock the turntable and rear slip plates.
5. Center the steering.

• Steer the wheels in the direction indicated. When you have reached the desired angle the arrow will turn red and the bar turns green.
• Then steer the wheels in the opposite direction.
• When you have reached the desired angle the arrow will turn red and the bar turns green.
• Steer back to the centre. When the wheels are centered the position bar turns to green and the direction arrow will turn red to indicate the correct position.

Readings

• This screen illustrates all readings for both the front and rear. The primary use for the Readings Screen is for the User to determine if the vehicle requires an alignment.
• Readings are live “Real Time” values indicating a green or red colour if the value is “In” or “Out” of specification respectively.
• Specifications for the vehicle under test are shown on the screen with minimum, maximum and preferred values. The actual live value is shown inside the measurement block.
• Cross values, total toe and thrust angle are displayed in the centre of the screen.
• Readings that are in specification display the pointer in green, while those out of specification are coloured red.
• As you adjust the vehicle for proper alignment the pointer moves indicating the direction of adjustment. The indicator pointer will turn green when it begins to “Nest” in the preferred range of specifications.
• A near-perfect value will show to be fully nested.
• NOTE: THE “MENU” PULL-OUT TAB IS AVAILABLE ON MOST PAGES TO ALLOW YOU ACCESS TO IMPORTANT SCREENS REGARDLESS WHERE YOU ARE IN THE ALIGNMENT PROCESS.
• From the Menu pull-out tab, click on the “Measurements” or “Adjustments” menu to access all alignment mea-sure and adjust procedures including those below and many more.

EZ-TOE

• This routine is a method of setting the front toe, making it easier to obtain straight steering wheels on vehicles with difficult-to-reach adjustments.

ELEVATED ADJUST

• Use this feature to make angular adjustments on wheels that must be unloaded

WHEELS OFF ADJUSTMENT

• This feature allows the user to attach the measurement devices to wheel adapters so adjustments can be made with the wheel removed.

GUIDED ALIGNMENT ADJUSTMENTS

• Like cradle assistance and A-Arm adjust and others guide the technician step by step through the adjustment process

VEHICLE DIMENSIONS

• Provides additional information about the condition of the vehicle’s frame, such as setback and axle offset.

RIDE HEIGHT MEASUREMENT

• Use this screen to enter ride height values as measured per manufacturer instructions.
• These values can be compared to specifications to determine suspension conformance.
• Click “Alignment Complete” to store the values.

FINAL

• This screen displays the completed angles for the vehicle tested. Click “Done” to continue to the Reports page.

REPORTS

• At the Completion of the alignment process, several reports are available. Use the scroll bar to view the selections.
• The selected report is shown in the preview window in the centre of the screen. The current time and the alignment direction are displayed to the right. Select “Home” to save the alignment and return to the Home screen.
• Select “Customer Info” to enter infor-mation about the customer and or vehicle.

ACCESSING AND PRINTING ALIGNMENT REPORTS

• The V2180 aligner cannot print directly from the aligner. However, each alignment still generates an alignment report at the end of the procedure.
• This report is uploaded to the Altus Cloud server, which can be accessed by a separate computer by creating a free Altus Cloud account.
• From there alignment reports can be printed by a printer connected to the computer. If an Altus account was made during aligner installation, please skip to step 10.

1. After completing aligner activation, on a separate internet-connected computer owned by the customer, go to https://www.altusdrive.com/ and click “Create Individual Account”.
2. Enter the customer’s information on the next screen to create their account. Make sure to write down the username and password so the account can be accessed later. Click “Create” when all information has been entered.
3. Next, enter the username and password created in the previous step on the login screen.
4. Next, choose security questions that will be used for account verification.
5. Next, the Technician Profile Manager will come up. All information will already be filled out from step 2. Click Save if all information is correct.
6. Click “Device Management” from the left side menu, then click “Add Device”. When the Add Device menu comes up, proceed to the next step.
7. On the aligner, click Preference from the main menu.
8. Click “Cloud Services” from the left side menu.
   • NOTE: Once you are on the cloud services page, you must not leave the page until after the Altus account has been finished setting up.
   • The PIN and Code generated on the Cloud Services page change each time the page is left.
9. Enter all information from the Cloud Services screen on the aligner into the fields on the “Add Device” menu on the Altus website from step 6.
   • Enter a nickname for the aligner that will be easy to recognize in the future. A Success message should display at the top when a device has been sucessfully added.
   • 10. Return to the main website at https://www.altusdrive.com/ and click Login in the top right corner of the page. Enter the login information created in step 2.
10. After logging in, alignment reports should be viewable from the home page.
11. Click the 3 dots in the upper right corner of an alignment report and click Download. Open the downloaded file from the file manager on the computer and it will be printable to a printer that is connected to the computer.

USA Snap-on Equipment

• 309 Exchange Avenue Conway, Arkansas 72032 Tel.: 800-225-5786

CANADA

• Snap-on Equipment
• 6500 Millcreek Drive Mississauga, Ontario Canada L5N 2W6
• Tel: 905-814-0114
• Fax: 905-814-0110

Italy

• Snap-on Equipment S.r.L. Via Provinciale per Carpi 33, 42015 Correggio (R.E.),
• Italy Tel. ++39 (0)522 733480 Fax: ++39 (0)522 733479

EUROPE MIDDLE EAST AFRICA JAPAN

• Snap-on Equipment s.r.l. · Via Prov. Carpi, 33
• 42015 Correggio (RE) Italy
• Phone: +39 0522 733 411 · Fax: +39 0522 733 479 www.snapon-equipment.eu

France Snap-on Equipment France

• ZA du Vert Galant · 15, rue de la Guivernone BP97175,
• ST Ouen L‘Aumone · 95056 Cergy Pontoise Cedex Phone: +33 (0) 1 3448 5878 · Fax: +33 (0) 1 3448 5870 www.snapon-equipment.fr

Germany

• Snap-on Equipment GmbH · Konrad-Zuse-Straße 1 84579 Unterneukirchen
• Phone: +49 (0) 8634 6220 · Fax: +49 (0) 8634 5501 www.snapon-equipment.de

United Kingdom

• Snap-on Equipment Ltd. · 48 Sutton Park Avenue Reading RG6 1AZ
• Phone: +44 (0) 118 929 6811 · Fax: +44 (0) 118 966 2922 www.snapon-equipment.co.uk
• Notice: The information contained in this document is subject to change without notice.
• Snap-on makes no warranty concerning this material, shall not be liable for errors contained herein or for incidental consequential damages in con-nection with furnishings, performance, or use of this material.
• This document contains proprietary information which is protected by copyright and patents. All rights are reserved.
• No part of this document may be photocopied, reproduced, or translated without prior written consent of Snap-on.

References

• SOE Marketing
• SOE Marketing
• SOE Marketing
• SOE Marketing
• ALTUS

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