Honeywell V5863A Cartridge Globe Valves Installation Guide
- June 7, 2024
- Honeywell
Table of Contents
V5852A, V5853A, V5862A,
V5863A Cartridge Globe Valves
INSTALLATION INSTRUCTIONS
INSTALLATION
When Installing this Product…
- Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
- Check ratings given in instructions and on the product to ensure the product is suitable for your application.
- The installer must be a trained, experienced service technician.
- After installation is complete, check out product operation as provided in these instructions.
- Do not use Series 3000 actuators on 1/2 in. or 3/4 in. valves.
WARNING
Severe Scalding Hazard.
Contact with hot liquid can lead to severe
injury or cause death.
For a pressurized valve, only open with Valve Cartridge Replacement Tool. For
complete safety, release system pressure to the valve body before changing the
cartridge.
CAUTION
Sweat Valve Damage Hazard.
Soldering the valve with the cartridge in place can damage the device.
Prior to attaching the valve to piping, remove the cartridge from potential
exposure to heat.
IMPORTANT
- Before installing the valve, use the protective cover/manual handle to ensure the valve stem operates freely. An impaired stem operation can indicate a bent stem (due to rough handling). This condition can require replacing the valve.
- When installing valves, make sure the flow direction is correct by checking the arrow on the valve body.
- Mount the valve only with the stem pointing upward.
- Leave the protective cover in place until ready to attach the actuator.
Location
Select a location where the valve and actuator are accessible.
IMPORTANT
Mount all 1/2 in. and 3/4 in. valves in return flow.
When delta p-values exceed 8.70 psi (60 kPa), noise can develop.
Mounting
The valve body should be completely installed in the pipe
line before the actuator is installed.
IMPORTANT
The insert is packed separately from the 1/2 in.
and 3/4 in. V5852, V5853 Sweat Valves. The valve must be installed and
soldered before installing the insert in the valve. Torque insert
between 27 and 44 in.-lb.
- Verify pipe size and flow direction for the valve being used.
- Position the valve for easy actuator installation.
- Install the valve using the applicable tools and supplies (wrenches, solder, flux, torch or soldering iron). Follow standard practices.
FLOW DIAGRAM
OPERATION
The valves are supplied with a threaded plastic protective cover/manual handle
to protect the stem and to allow for manual operation. Use the protective
cover/manual handle to fill the system during initial installation.
Turning the protective cover/manual handle:
— Clockwise: pushes the center stem of the valve down, compressing the valve
spring and closing the valve.
— Counterclockwise: allows the spring to expand, pushing the center stem up
and opening the valve.
NOTES:
— You can also use the protective cover/handle for heating/cooling with
neither a controller nor actuator during building construction.
— Retain the protective cover. It can be needed for future manual operation.
Two-Way Valve Flow
In the two-way valves, the direction of flow is always from the inlet port to
the outlet port as indicated by the arrows on the valve body (see Fig.
4).
Three-Way Valve Flow
Three-way valves are designed as mixing valves. This means that port AB is the
total flow outlet; port A is the controlled flow inlet, and port B is bypass
inlet (see Fig. 5).
By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
customer.honeywell.com
® U.S. Registered Trademark
© 2013 Honeywell International Inc.
62-0202—02 M.S. Rev. 02-13
Printed in the United States
References
Read User Manual Online (PDF format)
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