Puretec IAB Commercial Series Intelligent Auto Backwash Water Filter Systems User Guide

Puretec IAB Commercial Series Intelligent Auto Backwash Water Filter Systems User Guide

Puretec Customer Service

Thank you for purchasing a Puretec IAB Commercial Series Intelligent Auto Backwash Water Filter System. Your system is a proven performer manufactured from only quality materials and components and will give years of filtered water, if maintained properly

Customer Service Helpline on 1300 140 140 (Australia) 0800 130 140 (New Zealand).

The Puretec IAB Series systems are designed to run economically for many years, dependent on the initial installation and periodical maintenance.

Carefully read through the installation and operating instructions and safety information before installing and putting the unit into service.

Introduction

The IAB Series is a self-cleaning protection filter equipped with an automatic cleaning system and an 100 micron filtering mesh designed for filtering water intended for human consumption.

The IAB System protects hydraulic distribution systems and pipes against damage caused by small quantities of foreign bodies, such as: pebbles, rust flakes, oxides and metal scraps with a maximum size of 2 mm.

For applications other than the ones expressly described herein, it is necessary to contact Puretec on 1300 140 140 (Australia) 0800 130 140 (New Zealand), before proceeding with the installation.

The IAB is not a purifier and is not a water purification system.

Installation Record

Purchased From:|
Installer:|
Model No:|
Date Installed:|

WARNING: This operating manual is your guide to installation, use and maintenance of this equipment and should be kept for future reference.

It is considered to be an integral part of the equipment and must follow the
equipment in case of sale, transfer, removal, etc. The instructions described here are intended for your safety and should be read carefully before installing and using the equipment. We recommend that you carefully follow all the instructions, since the proper operation and duration of the equipment depends on it.

When in doubt while reading this manual or for any other question regarding
installation, use and maintenance of the equipment please contact Puretec at 1300 140 140 (Australia) 0800 130 140

Importance & Limits

The IAB Commercial Series is suitable for mains water and typical rainwater
applications. Water with high sediment loadings such as river water or dam water can possibly cause early failure of the unit and is not warrantable. It is strongly recommended to talk to our water treatment team to check the suitability of this
product if a high sediment load is expected.

This document contains the instruction manual for use and maintenance as well as assembly and installation information which have been designed to provide general information about use and operation of the equipment. This document contains instructions and requirements which are not supposed to replace any local government requirements and current legislation. For any questions regarding installation, use or maintenance of the equipment please contact Puretec at 1300 140 140 (Australia) 0800 130 140 (New Zealand).

Clause on the Ownership

The contents of this user guide are the exclusive property of Puretec and cannot be reproduced or copied in any form whatsoever. The manual may only be used as a reference tool for the supplied equipment and shall not be submitted to examination by third parties without prior written authorisation by Puretec. Puretec reserves the right to make changes to its products and user guides without notice.

Components

After opening the box, check the integrity of the equipment and the presence of all the items.

• Filter System

• Discharge Solenoid Valve

• Pressure Gauge Tubing (blue) x 2

• Pressure Gauge x 2

• Drain Assembly

• Power Supply Unit
  

• Flange x 2
  

• User Guide
  

• Warranty Card
  

Before Installation

Before installing the filter, make sure that the system complies with any local laws or regulations.

The IAB Commercial System is not equipped, in its standard version, with anti- flooding devices or with devices aimed at verifying, checking and triggering an alarming in the event of uncontrolled water leaks. If necessary, purchase and install a suitable antiflooding device separately.

Ensure there is an appropriately size drain available for the back washing.

Do not install the IAB Commercial System downstream of boilers or in applications involving the passage inside the filter of water above 30 °C. Install the IAB filter upstream of the equipment to be protected.

Pay attention to the threads of the connections that could cause hand cuts and abrasions.

Installation Note: A water filter system/tap, like any product, has a limited lifespan and if not replaced, will eventually fail. Failure can happen early due to unforeseen circumstances. To avoid possible property damage, this product should be regularly examined for leakage and/or deterioration and replaced when necessary. We strongly recommend that a drain pan, plumbed to an appropriate drain or outfitted with a leak detector, be used in those applications where any leakage could cause property damage. We also strongly recommend that the water supply be turned off, upstream to the water filter system/tap, if no one is home for an extended period of time.

INSTALLATION SHOULD BE COMPLETED BY QUALIFIED TRADESPEOPLE. FAULTY OPERATION DUE TO UNQUALIFIED PERSONS WILL RESULT IN VOIDED WARRANTY COVERAGE.

Positioning the IAB Commercial System

The IAB Commercial System must be installed in a hygienically suitable, dry, clean place, indoors, away from: frost, direct exposure to sunlight, humidity and atmospheric agents (rain, snow, hail).

Do not install the IAB Commercial System in wells, near drains or in foul- smelling places.

Do not install it where there may be chemical vapors, gases or fumes of any kind. Avoid installation in confined spaces that restrict performance or maintenance operations.

The permissible limiting values of the environmental parameters for the installation of the IAB Commercial Systems is: Min/Max Ambient Temperature 0 – 40 °C (protect from freezing).

Parts Diagram

Fig. 1 – Parts Diagram

Fig. 2 – Exploded Diagram

Intelligent Auto Backwash Water Filter Systems

Fig. 3 – Ideal Installation

Note: A bypass may be installed proir to the first shut-off valve if desired.

Important Installation Notes

The filter can be rotated to have the inlet on either the left or the right. Ensure the arrow indicators on the unit align with the water flow direction.

Installation must be carried out by a qualified tradesperson, in compliance with all local laws.

The plumbing system in which the filter is installed and the installation of the filter itself must be carried out in compliance with local laws.

Puretec is not responsible for damages to property or persons resulting from the incorrect installation of the filter and/or the installation of the filter in a system not complying with the local laws.

All materials used for the construction of water distribution systems for human
consumption must comply with local laws. The construction and modification of a water distribution system intended for human consumption requires modifications to be carried out in such a way as not to jeopardise the hygiene of the system.

After its construction or modification, a water distribution system intended for human consumption has to be washed and disinfected according to the requirements of local law

The filter must not be installed between the boiler and the safety devices.

A non-return valve should be installed in conjunction with this product, along with a bypass valve for untreated water.

Ensure there is an appropriate point for drainage.

Prevent solvents, oils, greases, acidic or caustic substances and detergents from coming into contact with the external plastic and brass parts of the equipment.

In case of damage during transport or assembly, do not install the equipment.

If the system is subject to water hammering, install an appropriate damping system. If the water pressure can exceed the maximum operating pressure of the filter even for short periods, install a pressure limiting device.

Avoid overhead installation in order to prevent damages to property or persons in the event of a fall, a collapse or water leakages.

Specifications

| IAB65F| IAB80F
---|---|---
Connection| 2½”| 3″
Nominal Flow Rate| 96 Lpm| 110 Lpm
Micron Rating*| 100
Rated Pressure| 1000 kPa
Min/Max Operating Pressure| 150 – 1000 kPa
Min Pressure for Backwashing| 200 kPa
Adjustable Interval Timer| 12-24-36-48 Hours
Min/Max Water Temperature| 0 – 30°C (protect from freezing)
Power Supply| 230 V / 50 Hz
Operating Voltage| 12 V

*Micron rating is nominal.

Water to be Treated

The IAB Commercial Series System is not designed to filter closed circuit water, water containing large quantities of sand or coarse particles larger than 2 mm, silt or chemicals (oils, solvents, acids, bases, glycols).

Precautions

The IAB Commercial Series System is a piece of equipment connected to 220 Volt power supply. The plug has to be inserted into a standard socket, provided with a ground contact and protected by a residual current circuit breaker. Check that the plug is firmly inserted into the socket and located in a protected area, away from accidental contact, water splashes, humidity and heat sources. Before maintenance, disconnect the filter from the power supply.

Power Supply Connection

Insert the power connection plug into the connection at the back of the unit

When the filter is switched on, it will automatically re-position itself.

In the event of a power failure, the filter retains the last programmed setting when it is switched on again.

Operation

Often filters exclusively remove the dirt accumulated in the bowl, without cleaning the cartridge. The Puretec IAB Commercial Series guarantees an efficient and thorough cleaning of the filter cartridge too, thanks to its brushing and drainage functionality.

The IAB Commercial System is equipped with an electronically controlled automatic cleaning system with timer. This solution ensures optimal cleaning of the filter cartridge every time.

During the filtration stage the water enters the diverter, goes down through the filtering cartridge, from outside to the inside, and then comes out filtered.

During the backwashing stage, the incoming water is diverted and passes through a backwash filter; then it enters the turbojet that distributes it uniformly, at high speed, on the entire inner surface of the cartridge.

The IAB Commercial System is equipped with two voltage-free contacts, which are activated according to an advanced preset by the program that determaines the start of the backwash cycle.

In the event of a power failure, the filter retains the last programmed setting when it is switched on again.

The consumption of water when cleaning is approximately 14 litres.

Electrical Checks After Installation

After connecting the filter to the power supply, the display will automatically turn on; the filter reaches the filtration stage and the display switches off.

After this stage, check the operation of the circuit by manually pressing the up and down arrow buttons simultaneously, until the motor starts; the filter performs a backwashing procedure.

Check the correct functioning of the backwash solenoid valve. The solenoid valve is in closed position during the backwashing operations performed by the filter and in open position during filter operation.

Hydraulic Checks After Installation

After having opened the water upstream of the equipment, check for any leaks.

1. Verify that the equipment is correctly positioned in order to ease ordinary maintenance.
2. Check for the presence of a by-pass circuit allowing to exclude the filter from serving and check for the presence of sampling faucets installed upstream and downstream the filter.
3. Check for the compliances of the installation with all local rules or recommendations issued by the competent local area offices.
4. Verify that there are no leaks from the inlet and outlet connections and from the filter drain connection.

In case of doubt please contact the Puretec Customer Service Helpline on 1300 140 140 (Australia) 0800 130 140 (New Zealand).

Flow Direction

WARNING: It is critical the system is installed following the water flow direction as indicated by the arrows on the brass head of the filter. Any other arrangement may cause damage or cause the system to function incorrectly. The filter discharge connection must be conveyed away from the unit in a drain line.

Electronic Circuit Backwash

• The IAB Commercial Filters back-washing is automatically activated every 12-24 -36-48 hours.

The circuit shows three connecting cables located in the back of the filter;

• The first cable comes pre-connected directly to the pressure differential;
• The second cable, in central position, is the power cable which has to be connected to the power supply dedicated plug provided;
• The third cable is a voltage free contact, for the management of auxiliary devices serving the filter (solenoid valves, pumps, alarm etc.); being a voltage free contact electrical loads must not be applied on it.

Filters With Long Washing Interval : 12/24/36/48 Hours

D.I.P. 1| D.I.P. 2| Washing Iterval| D.I.P. 3| D.I.P 4| Waiting Time Before Washing
---|---|---|---|---|---
ON| ON| Washing every 12 hours.| ON| ON| 0 Seconds
OFF| ON| Washing every 24 hours.| OFF| ON| 30 Seconds
ON| OFF| Washing every 36 hours.| ON| OFF| 60 Seconds
OFF| OFF| Washing every 48 hours.| OFF| OFF| 100 Seconds

D.I.P. Switch (Dual In-line Package Switches) to Program The Filter.

1. Remove the plug from the power supply.

2. Unscrew the three fasteners that fix the white cover with the help of a screwdriver, as shown in Fig. A below.

3. Carefully remove the white cover plate. Facing the gear-motor of the filter, on the right side of the filter locate the D.I.P. switch (Fig. C, details circled in red).

4. The D.I.P. switch is a small block made of 4 white switches with ON-OFF position. (see Fig. E).

5. In order to move the lever, use a small screwdriver, make them go up and down.

6. The switches D.I.P. 1 and D.I.P. 2 are used to set the backwashing duration.

7. The switches D.I.P. 3 and D.I.P. 4 are used to set the waiting time before starting the back-washing cycle.

8. After adjusting the D.I.P. switch place the white cover back in position paying attention to the power cable position and screw the three fasteners to secure, ensuring not to overtighten.

9. Insert the plug. The filter will carry out the probationary test washing. When it is finished the device is ready to use with the new washing program set

Back Washing Interval Programming and Waiting Time Before Backwashing Programming.

The IAB is equipped with an electronic D.I.P. switch circuit (Dual In-Line Package Switches) which by changing the position of four switches allows to program:

• D.I.P. 1 and D.I.P. 2 switches: interval duration setting between two backwashing 12-24-36-48 hours.
• D.I.P. 3 and D.I.P. 4 switches: waiting time before the effective start of the backwashing 0-30-60-100 seconds setting. This interval is useful to give any motorized solenoid valve time to respond.

Indicator Lights

Motorized Drain Valve

The IAB Commercial filter is equipped with automatic drain valve directly managed by electronic panel of the filter.

This allows the filter to work in particularly heavy operations, for example the presence of high levels of sediment (ex. sand) that could lead to a malfunction of the drain system.

Motorized Drain Valve Specifications

Type of Valve:| 2-Way with Direct Transfer
Valve Body:| Brass
Seals & Gaskets:| PTFE & EPDM
Nominal Pressure:| 1600 kPa (16 bar)
Voltage:| 24V / 50Hz

Maintenance

Before carrying out any maintenance/work on the filter other than the automatic backwashing operation, disconnect the filter from the power supply and place the filter in the by-pass position.

Cleaning

The cleaning of plastic parts can only be performed with a soft damp cloth, without using any solvents, soaps or acid detergents.

Periods of Non-Use

For periods of non-use less than 30 days, perform the filter cleaning operation repeatedly (4-5 times). For non-use periods longer than 30 days, perform filter sanitisation.

Non-use means the that the plumbing system remains still without any water being drawn from the taps (e.g. holiday period).

If the plumbing system is subject to cleaning and sanitising maintenance, the IAB Commercial System should also be included in the maintenance plan.

The sanitising maintenance and must be carried out exclusively by a qualified plumber.

Periodic Checks

It is advisable to have a check performed every six months by an qualified plumber in order to ensure the system continues to perform.

Preventative Maintenance

Preventative maintenance or repair, if not correctly performed, can compromise the functional and/or safety features: these operations are deliberately omitted in this user guide.

Therefore, all preventative maintenance and repair not mentioned in this user guide must be carried out exclusively by Puretec or their agents.

In case of doubt, contact Puretec on 1300 140 140 (Australia) 0800 130 140 (New Zealand).

Troubleshooting

cycle to finish.
Yellow led flashes at a rate of one flash per second.| After each washing cycle carried out the filter remains in a waiting state for 2 minutes before accepting another cleaning signal.| Allow sufficient time after which another cleaning cycle may be carried out.
Differential stuck.| Shut the water or the by-pass off, remove the differential feeder tubes, allow air to escape or blow with water in order to unblock it.
The command button for manual washing, placed in the middle of the cover, between the LEDs, may be stuck.| Ensure the cover is seated correctly. Free the manual washing button if it is stuck.
Yellow led flashes at a rate of one flash per two seconds.| The filter does not carry out the washing operation because of an excessive strain.| Shut the water off or put the device in by pass position; refer to the manufacturer.
Water loss from the drain

of the filter.

| Drain valve has been tampered with or blocked.| Call Puretec.
Drain valve incorrectly positioned.| Call Puretec.

Warranty

Any claim under this warranty must be made within 1 year of the date of purchase of the product. This product is warranted to be free of defect of material and workmanship for 1 year from date of purchase. 1 year warranty is parts and labour only. Excludes consumables. To make a claim under the warranty, take the product and proof of purchase to place where you purchased the product, and they will lodge a Warranty Request with Puretec.

Puretec will pay your reasonable, direct expenses of claiming under this warranty.
You may submit details and proof of your expense claim to place of purchase for consideration.

The warranty only applies if the product was used and/or installed in accordance with the user guide and/or installation instructions. This warranty is given in lieu of all other express or implied warranties and manufacturer shall in no circumstance be held liable for damages consequential or otherwise or delays caused or faulty manufacturing except as excluded by law.

Applicable to all above, is that the warranties need to be approved by Puretec to ensure product was not incorrectly used, installed or claimed. False and incorrect claims will be pursued at Puretec’s discretion, including chargeable inspection and labour costs incurred.

Warranty/Australia

This warranty is given by Puretec Pty Ltd, ABN 44 164 806 688, 37-43 Brodie Road Lonsdale SA 5160, telephone no. 1300 140 140 and email at sales@puretec.com.au.

This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Warranty/New Zealand

This warranty is given by Puretec Ltd, Reg. No 4464398, PO Box 875 Cambridge 3450, NZ, telephone no. 0800 130 140 and email at sales@puretec.co.nz.

This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Consumer Guarantees Act. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Customer Support

AUSTRALIA

Phone: 1300 140 140
Email: sales@puretec.com.au
Web:puretec.com.au

NEW ZEALAND

Phone: 0800 130 140
Email: sales@puretec.co.cz
Web: puretec.co.nz

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