TENERGY T180 100W Touchscreen Intelligent Balance Charge Instruction Manual

T180 100W Touchscreen Intelligent Balance Charge

T180
100W Touchscreen Intelligent Balance Charger
IMPORTANT SAFETY WARNING READ MANUAL in its entirely before use.
Power.Tenergy.com
©Tenergy Corporation

Menu Navigation
After power on the charger, the main menu will appear. Touching the left and right arrow keys to access various function screens as follows.

K1

K3

K2

K11

K4

Technical Specifications

Input Voltage
Charge Current Discharge Current Charge Power Dischge Power Balance current Balance tolerance
Charging Capability
Pb battery voltage Discharge Weight Dimensions

DC 11~18V AC 100~240V 0.1~10.0A 0.1~5.0A max. 100W max. 20W max. 350mA ±0.01V NiMH/NiCd 1~16 cells LiPo/LiFe/Li-ion 1~6 cells 2~20V LiPo/LiFe/LiIon 2.0~4.2V/cell 1.61 lb 5.51 x 5.91 x 2.20 Inches

Connection
Connection diagram in the balance charging/storage/discharge mode

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Stylus Stylus storage slot

Main Charging Port: connect to the battery via the multi-charging cable (or other charging cable with 4.0mm banana plugs). Caution: Be sure to check the polarity (red wire of battery pack connects to red wire of charging cable, same for the black wire)

Li-Po/Li-ion/LiFe battery without PCB and/or requires balance charging must use Balance Charge Mode with JST XH balancing connector. Always follow both the battery and charger instructions. Failure to do so may result in FIRE.

1. Connect charger to power source. 2. Connect balance board to charger (for LiXX batteries) 3. Connect a battery to charger’s Main Charging Port using Multi-Charging Cable 4. Connect the battery’s balance connector to the charger using the included balance board
(for LiXX batteries only) 5. Select the desired program/function mode 6. Choose the desired program setting, and start the program

K10

K5

K9

K6

K8

K7

K1. LiPo Battery Program K2. Li-ion Battery Program K3. LiFe Battery Program K4. LiHV Battery Program K5. NiMH Battery Program K6. NiCd Battery Program

K7. Pb Battery Program K8. Digital Power Mode K9. Setup Mode K10. Battery Status/Balance Mode K11. Memory Mode

Initial Setup

Tips: Please set up user preferences in the Setup menu before using

this charger for the first time.

Go to the next page

Available settings

Current settings

Return to main menu

When no setting has been selected: navigate between different settings

When a setting field has been selected: increase/decrease the value of the setting

Touch briefly to select a field or to save the changes made to it; press and hold for 2 seconds to begin the program

Setting Name
Precharge Time
Temp. Mode

Setting Descriptions
Turn on/off and select the pre-charge duration. Used only for LiXX batteries that have low voltage. Select longer duration for batteries with higher capacities.
Warning: Turn off for normal battery charging. Stop the precharge process if battery voltage does not show significant increase over time
Select the unit for temperature display

Options OFF, 1-10 mins in 1min increments
°C, °F

Select the temperature threshold that will trigger the Temp. Cut-off overheating protection and turn off the charger (Optional
temperature sensor accessory required)

20-80°C / 68-176°F

Input Cut-off Select the minimum DC input voltage required to power

10.0-15.0V in 0.1V increments

Safety Timer Back Light Melody/Full
Button Sound

Select the maximum duration the charger can operate before it gets turned off automatically
Adjust the brightness of the touchscreen’s back light
Select the ringtone that indicates when a battery has been fully charged
Turn on/off the sound when onscreen buttons are pressed

1-720mins in 1 min incremets Off / 10-100% in 10% increments 1 to 5 Off / On

Buzzer Sound

Turn on/off the buzzer that indicates completion of a running program or detection of error.

User Name Allow you to display custom text on the charger’s start-up

Setting

screen

Off / On
Enter manually with on-screen keyboard, up to 16 characters

Factory Reset Reset the charger to factory default settings

Yes / No

Lithium-based Battery Program
This charger can accept 4 types of Lithium-based batteries: LiPo, Li-ion, LiFe (LiFePO4), and LiHV.
Warning: – Check your battery carefully to identify its type in order to choose the correct program. Selecting the
wrong program can damage your battery and/or result in explosion/fire! – Only choose the LiHV program if your battery is specifically labeled as such. Using LiHV to charge
standard LiPo will overcharge your battery and can lead to explosion/fire.
Each LiXX program has the 3 operating modes. Selecting each mode will take you to its setting screen.
Charge Mode
Discharge Mode
Storage Mode

Charge Mode
Charge mode charges your battery pack to a pre-determined voltage. Charging current is automatically selected as 1C by default, but it can be manually adjusted to become higher or lower.

Return to Highlight the field to

Touch briefly to select a

main customize, and change the field or to save the

menu value of selected field

changes made to it; press

and hold for 2 seconds to

begin the program

Available settings:

WARNING:
Li-Po/Li-ion/LiFe battery without PCB and/or requires balance charging must use Balance Charge Mode with JST XH balancing connector. Always follow both the battery and charger instructions. Failure to do so may result in FIRE.

Setting Name

Setting Descriptions

Option

Pack. Volt.

Input the nominal voltage of the battery

pack, based on # of cell in series

1-6S

Capacity

Input the Capacity of the battery to be charged

50-50000mAh, in 50mAh increments

Current End Volt. CHG Mode

Charging Current
Termination Voltage
Select between standard charging (without balancing), and balance charging

0.1 to 10A in 0.1A increments
3.8V – 4.3V (LiPo) 3.8V ­ 4.2V (Li-ion) 3.3V ­ 3.8V (LiFe) 3.85V ­ 4.4V (LiHV)
Balance / No -Balance

Discharge Mode
Discharge mode drains your battery pack to a pre-determined voltage.

Available settings:

Setting Name

Setting Descriptions

Option

Pack. Volt.

Input the nominal voltage of the battery pack, based on # of cell in series

1-6S

Capacity

Input the Capacity of the battery to be charged

50-50000mAh, in 50mAh increments

Current End Volt.

Discharging Current Termination Voltage

0.1 to 5A in 0.1A increments
3.0V – 4.2V (LiPo) 3.0V ­ 4.1V (Li-ion) 2.0V ­ 3.6V (LiFe) 3.15V ­ 4.35V (LiHV)

Storage Mode

Storage Mode automatically charge or discharge your battery to about 40% of its total capacity, which is the optimal state-of-charge to preserve LiXX batteries in top condition.

Available settings:

Setting Name Pack. Volt.

Setting Descriptions

Option

Input the nominal voltage of the battery pack, based on # of cell in series

1-6S

Capacity

Input the Capacity of the battery to be charged

50-50000mAh, in 50mAh increments

Current End Volt.

Charging Current Termination Voltage

0.1 to 5A in 0.1A increments
3.7V – 4.2V (LiPo) 3.6V ­ 4.1V (Li-ion) 3.3V ­ 3.6V (LiFe) 3.85V ­ 4.35V (LiHV)

*Changing the End Voltage in Storage Mode would also increase/decrease the end capacity level accordingly. Please keep the default setting unchanged if the 40% state-of-charge for storage is desired.

Program selected and elapsed time

Go to the next page

Confirmation Screen
A confirmation screen appears when you press and hold the START button in the previous screen. It tells you if the physical connection between the charger and your battery is valid. If an error is detected, an error screen will appear. If no problem is detected, you can either press “START” again to begin the program, or touch “ESC” to cancel.

Operation Screen
The Operation Screen shows you details of the battery and the current program that is running.

Program and Battery Info

Display individual cell voltage

LiXX Operation Screen Info

Display the real time voltage curve (battery voltage vs time) for the current program

Operation

Name Capacity

Descriptions Capacity that’s been charged into or discharged from the battery pack so far

Current Voltage Stage

Charging / Discharging Current
Battery Voltage
For LiXX batteries: CC (constant current) or CV (constant voltage)

Discharge, Charge, Balance

Input Volt End Volt

DC Input Voltage, either from the charger’s internal power supply or its DC Input port
Target battery voltage to achieve

Int Temp. Safety Timer

Internal temperature of the charger
Safety Timer Duration (After which the charger will turn off automatically)

Capacity Cut-off Threashold (Beyond which the CAPA Cut-off charger will turn off automatically)

Resistance Internal resistance of the battery

Peak Temp.

Highest temperature detected during the program (requires the optional temperature sensor accessory)

Charge, Balance, Storage

CHG Power

Charging Power (= Charging voltage multiplied by charging current)

Discharge, Storage

Discharging Power (= Battery voltage multiplied by DCHG Power discharging current)

Unit Screen (For cell voltage display)
Touch to return to the previous screen

Graph Screen (For voltage curve display)

NiMH/NiCd Battery Program
Each NiXX program has the 3 operating modes. Selecting each mode will take you to its setting screen.
Charge Mode Discharge Mode Cycle Mode

Charge Mode

Return to main menu

Highlight the field to customize, and change the value of selected field

Charge mode charges your battery pack to a pre-determined voltage. Charging current is automatically selected as 1C by default, but it can be manually adjusted to become higher or lower.
Touch briefly to select a field or to save the changes made to it; press and hold for 2 seconds to begin the program

Available settings:

Setting Name Capacity
Current CHG Mode

Setting Descriptions

Option

Input the Capacity of the battery to be charged

50-50000mAh, in 50mAh increments

Charging Current

0.1 to 10A in 0.1A increments

This setting changes the Delta Peak used (see below): Man (Manual) / Auto Manual: select your own Delta Peak Auto: use default Delta Peak setting of 8mV/Cell for NiMH and 5mV/Cell for NiCd

Delta Peak

Select the voltage drop that is used to determine when a 5-25mV/Cell battery is fully charged. When unsure, choose Auto CHG Mode, or consult the specs of your battery.

Setting the delta peak too high has a risk of over-charging your battery, while a low delta peak may cause the charging to terminate prematurely.

Trickle Curr.

If this is on, a small current will be used to continue

Off, 50-200mA in

charging the battery after it’s been fully charged, to offset 10mA increments

self-discharging.

Discharge Mode
Discharge mode drains your battery pack to a pre-determined voltage.

Available settings:

Setting Name End Volt.

Setting Descriptions
Termination Voltage Note: NiCd/NiMH batteries should not be discharged to less than 0.9V/Cell, except for old batteries that you are ready to dispose.

Option 0.10V to 24.00V in 0.1V increments

Capacity

Input the Capacity of the battery to be 50-50000mAh, in 50mAh increments charged

Current

Discharging Current

0.1 to 5A in 0.1A increments

Discharge Mode
Cycle mode allows you to repeatedly charge/discharge your NiCd/NiMH batteries.

Available settings:

Setting Name Capacity
CHG Curr.

Setting Descriptions Input the Capacity of the battery to be charged
Select the charge current

Setting Range
50-50000mAh, in 50mAh increments
0.1A to 10.0A in 0.1A increments

DCHG Curr.

Select the discharge current

0.1A to 5.0A in 0.1A increments

DCHG End Volt.

Termination Voltage

0.10V to 24.00V in 0.1V

Note: NiCd/NiMH batteries should not be

increments

discharged to less than 0.9V/Cell, except for old

batteries that you are ready to dispose.

Cycle Mode

Select the cycle order: charging before discharging, or vice versa

CHG>DCHG, DCHG>CHG

No. of Cycle

Select how many cycles to run

1T to 5T

Delay Timer

Select the rest time between each charging and discharging cycle. This will allow the battery to cool down in the cycling process. We recommend using 10 mins for most situations.

1 min to 60 mins

Program selected and elapsed time Go to the next page

Confirmation Screen
A confirmation screen appears when you press and hold the START button in the previous screen. It tells you if the connection between the charger and your battery is valid. If an error is detected, an error screen will appear. If no problem is detected, you can either press “START” again to begin the program, or touch “ESC” to cancel.
Operation Screen
The Operation Screen shows you details of the battery and the current program that is running.

Program and Battery Info

Stop the current program

NiMH Operation Screen Info

Operation

Name

Capacity

Discharge, Charge, Cycle

Current Voltage Stage

Input Volt

Delta Peak

Display the real time voltage curve (battery voltage vs time) for the current program
Descriptions Capacity that’s been charged into or discharged from the battery pack so far
Charging / Discharging Current
Battery Voltage CC (constant current) CV (constant voltage) Trickle (trickle charging) DC Input Voltage, either from the charger’s internal power supply or its DC Input port The voltage drop threshold used to determine when the battery is fully charged

NiMH/NiCd Program – Continued

Touch to return to the previous screen
Graph Screen (For voltage curve display)

Lead Acid Battery Program
The Pb battery program is used to charge lead acid batteries. It has the 2 operating modes: Charge and Discharge. Selecting each mode will take you to its setting screen.
Charge Mode Discharge Mode

Charge Mode

Return to main menu

Highlight the field to customize, and change the value of selected field

Available settings:

Charge mode charges your battery pack to a pre-determined voltage. Charging current is automatically selected as 1C by default, but it can be manually adjusted to become higher or lower.
Touch briefly to select a field or to save the changes made to it; press and hold for 2 seconds to begin the program

Setting Name Pack. Volt. Capacity
Current

Setting Descriptions Rated voltage of the battery

Option 2V ­ 24V

Rated capacity of the battery

50-50000mAh, in 50mAh increments

Charging Current. Pb/lead acid batteries are typically charged at low current, and the optimal charging current for is 0.1C (e.g. 0.1C for a 10Ah battery is 1A). When unsure, please follow the charging instructions from the battery manufacturer.

0.1A to 10.0A

Discharge Mode
Discharge mode can be used to fully discharge your lead acid battery.

Available settings:

Setting Name

Setting Descriptions

Pack Volt.

Rated voltage of the battery

Capacity

Rated capacity of the battery

Current

Discharging Current.

Option 2V ­ 24V 50-50000mAh, in 50mAh increments 0.1A to 5.0A, in 0.1A increments

Program selected and elapsed time

Next page

Operation Screen

The Operation Screen shows you details of the battery and the current program that is running.

Program and Stop the current Battery Info program
Pb Operation Screen Info

Display the real time voltage curve (battery voltage vs time) for the current program

Operation Discharge, Charge

Name Capacity
Current Voltage

Descriptions Capacity that’s been charged into or discharged from the battery pack so far Charging / Discharging Current
Battery Voltage

Touch to return to the previous screen
Graph Screen (For voltage curve display)

Digital Power Program
This operation mode turns the charger into a DC power supply. Simply connect the charger to your device through its red/black Main Charging Port, and configure the power output from the charger’s touch-screen control.
Touch the “Setup” button to configure the power output.

Configure the power output

Select Voltage / Press and hold for Current Output 2 seconds to begin

Digital Power Output Settings

Touch briefly to select a field or to save the changes made to it; press and hold for 2 seconds to begin the program

Return to main menu

Navigate to the desired field; change the value of selected field.

Available settings:

Setting Name Out Volt.

Setting Descriptions Output DC Voltage

Option 3.0V ­ 24.0V in 0.1V increments

Current

Output DC Current

0.1V ­ 10.0V in 0.1V increments

Max. Power

Maximum Power Output

1Watt ­ 90Watt in 1W increments

The real-time output current & power Once started, the voltage, current and total power output will be displayed.
Touch to return to the previous screen
You can also touch the “Graph” button to see the “current-vs-time” curve to see how the current output changes over time.

Data View
This program can be used to quickly check the battery and charger status (View), or to balance your LiXX batteries.
View Screen Balance Screen

View Screen
Charge: input voltage, internal temperature Battery (if connected): battery voltage (Output Volt.), battery temperature (Ext. Temp, requires temperature probe), internal resistance.
For LiXX batteries with balance connector, touching the “Unit” button will display the voltage of each individual cell.
Balance Screen
To balance your LiXX, touch the icon that matches your battery type, then touch the “START” button.
Warning: Be sure to verify your battery’s chemistry type in order to select the correct setting. Failure to do so can damage your battery.
Memory Program
The Memory Program allows you to save the settings of the charger’s last operation, so you can load them up quickly in the future.
Next Page
To Save: 1. Touch one of the 20 available memory slots (M01 ­ M20). Empty slots are displayed as NULL 2. Touch the “SAVE” button, and the last-used operation settings will be saved in that slot. To Load: 1. Touch one of the occupied memory slots. 2. Touch the “LOAD” button, and the operation settings in that slot will be loaded to the Setup screen for that program. Adjustments can still be made before starting the program. To Delete: 1. Touch and hold one of the occupied memory slots for 1-2 seconds. 2. The slot label will return to NULL. Now it’s available for use again.
ATTENTION!!
Never attempt to charge batteries that are dead, damaged, wet, non- rechargeable, or of chemistry types that is not specifically mentioned in this manual.
Always end the charging process if the battery becomes too hot to touch, or starts to change form (e.g. swelling/puffing) during the charging process.
CAUTION: Always ensure the battery you are charging meets the specifications of this charger, and that the charger’s settings are supported by the battery. Not doing so can result in excessive heat and other related product malfunctions, causing user injury and/or property damage.

Warning & Error Messages
Tenergy’s T180 Touch Screen Charger is designed to offer protection against various situations due to operating errors and hardware/battery malfunctions. Detected faults/errors are displayed on the LCD screen, halting any active process in order to protect the charger and the battery.
Charger output is connected to a battery with incorrect polarity
Battery is not connected, or its connection is interrupted
Short circuit is present at the charger’s output
Charger’s DC power input is outside of the supported range of 11-18V
Potential hardware failure
Battery voltage is too low for the chosen operation
Battery voltage is too high for the chosen operation

Regulatory Compliance
COMPLIANCE INFORMATION FOR THE EUROPEAN UNION

Product Name: Item Number:

T180 Touch Screen Balance Charger 03180 / TN180

All rights reserved. Production by any method (e.g. photocopy, microfilming, or capturing in electronic data processing systems) require written approval from Tenergy. Reprinting in full form or in parts is also prohibited. These operating instructions represent the product’s technical status at the time of printing. We reserve the right to change/modify the product’s technology and/or design without prior notice.

The charger is overheating
Output power exceeds the limit set in the digital power mode.
Output current exceeds the limit set in the digital power mode.

The battery’s external temperature is too high.

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