DRAPER 14198 Composite Vertical Air Polisher Instructions

INSTRUCTIONS FOR Composite Vertical
Air Polisher
Stock No.14198 Part No.5233PRO

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS PRODUCT.

GENERAL INFORMATION

These instructions accompanying the product are the original instructions. This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before assembling, operating or maintaining this product.

This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains all the necessary information to nsure its correct and safe use. By following all the general safety instructions contained in this manuai, it will ensure both product and operator safety, together with longer life of the product itself. All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product. Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy of continuous improvement determines the  ight to make modifications without prior warning.

GUARANTEE

Draper air tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for 6 months from the date of purchase except where tools are hired out when the guarantee period is ninety days from the date of purchase. Should the machine develop any fault, please return the complete too! to your nearest authorised warranty repair agent or contact Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF England. Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.

A proof of purchase must be provided with the tool.
If upon inspection, it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any persons other than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variation of its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period. Please note that this guarantee is an additional benefit and does not affect your statutory rights.

SPECIFICATION

The Draper Tools policy of continuous improvement determines the right to change specification without notice.

Stock no. …………………………………………………………………………………………………….  14198
Part no. ……………………………………………………………………………………………………… 5233PRO
Backing pad diameter:…………………………………………………………………………………. 150mm
Revolutions per minute (no load)……………………………………………………………….. 2,500r/min
Max. operating air pressure…………………………………………………………………………. 90psi (6.2bar)
Average air consumption………………………………………………………………………….. 4cfm (114L/min)
Min. air line size (inner0) …………………………………………………………………………… %” (10mm)
Air inlet…………………………………………………………………………………………………….. 1/4″BSP
Sound pressure lever…………………………………………………………………………………. 90.0dB(A)
Sound power level”…………………………………………………………………………………… 95.0dB(A)
Vibration level…………………………………………………………………………………………… <2.5m/s2
Weight………………………………………………………………………………………………………….. 1.1kg

WARNING: WEAR APPROVED SAFETY GLASSES AND EAR DEFENDERS.
t Continuous A-Weighted Sound Pressure Level at the workstation in accordance to prEN ISO 15744 and declared according to EN ISO 4871.
tt AWeighted Sound Power Level in accordance to prEN ISO 15744 and declared according to EN ISO 4871.

AIR SUPPLY

FAILURE TO FOLLOW THESE INSTRUCTIONS WILL LEAD TO PREMATURE MALFUNCTION OF THE EQUIPMENT WHICH IS NOT  OVERED BY THE GUARANTEE.

HYDRAULIC FLUID SPECIFICATION:
Hydraulic fluid viscosity refers to its properties to flow and how it reacts with heat. A low viscosity is thinner than a high viscosity.

Hydraulic fluid becomes thinner as it heats so choosing the right viscosity is essential. If the viscosity is too low it may provide insufficient lubrication when heated. Equally, if it is too high the fluid may provide excessive resistance to move through the lines when cold.

The ISO (International Standards Organisation) viscosity grading system measures the kinematic viscosity in centistokes (cSt) at 40° which is todays accepted standard. The SAE (Society of Automotive Engineers] viscosity grade value is based on a scale.

This equipment is suited to an ISO grade 22-32 (SAE grade 5W-15W) hydraulic fluid or monograde oil.

The fluid must be constantly supplied to the equipment during use to ensure complete lubrication and optimum performance is achieved. It also acts as a rust inhibitor when the equipment is not in use. Most of the major brand petroleum companies produce a suitable lubricant to the above specifications.

This air tool operates at a maximum pressure of 90psi and must be controlled via a combination pressure regulator, in-line lubricator and moisture filter such as the Draper range (see your local Draper stockist) which with proper maintenance will ensure a constant supply of dry air and lubricating oil at all times (see illustration below). Always check machine operating pressure before use.

WATER IN THE COMPRESSOR TANK WILL CAUSE SERIOUS CORROSION TO YOUR AIR TOOLS AND SHOULD BE DRAINED DAILY TO AVOID EXCESSIVE WATER IN YOUR AIR SUPPLY. DIRTY WET AIR RAPIDLY SHORTENS THE LIFE OF YOUR AIR TOOL.

If you are using an air tool on a hose over 25ft. long it is advisable to increase the bore of the hose to the next larger size available ie. 4″ increases ¥8°. This will ensure adequate pressure and volume of air to power the machine.

RECOMMENDED AIR SUPPLY SET UP
After each use and before prolonged storage lubricate the equipment with approximately 1.5m of oil directly down the air inlet.

GENERAL SAFETY INSTRUCTIONS

IMPORTANT:
Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in writing & we will advise you,

• Power tools shall not be used in potentially explosive atmospheres unless specifically designed for that Purpose;
• Power tools shall be isolated from the energy source before changing or adjusting the inserted tool;
• WARNING:
• There is a risk of loose clothing, hair, etc. being caught in the rotating spindle of the power tool;
• Power tools are not generally insulated for coming into contact with electric power sources.
• Unexpected tool movement or breakage of inserted tool may cause injuries.
• Unsuitable postures may not allow counteracting of normal or unexpected movement of the power tool.
• There is a risk of drawing in or trapping.
• There is a risk of being injured by whipping air hoses.
• Unexpected direction of inserted tool movement can cause a hazardous situation.
• Release the start and stop device in the case of an interruption of the energy supply;
• Only lubricants/hydraulic fluids recommended by the manufacturer shall be used;
• Release pressure when not in use. Disconnect from the air line;
• Use only genuine Draper replacement parts.
• Do not modify this polisher in any way.
• Only use inserted tools, intended for polishing, recommended by the manufacturer.
• Donot carry or move the tool by the air line.
• In the event of hydraulic fluid/monograde oil contact or spillage refer to the manufacturers datasheet. As a general guide refer below.

HYDRAULIC FLUID DATA SHEET:
Always wear gloves and goggles when dealing with hydraulic fluid.

Hydraulic fluid composition is achieved when highly refining mineral oil by means of a solvent.

AS a substance is not considered to be hazardous to health under normal conditions of use.

First Aid recommendations

• In case of ingestion:
  Wash out mouth with clean water & seek medical advice.
  Do not induce vomiting.

• In case of contact with eyes:
  Thoroughly flush eyes with clean water for 5 to 10 minutes and seek medical advice.

• In case of contact with skin:
  Wash area with soap and water. Remove affected clothing & wash. If irritation persists, seek medical advice.

• Other:
  Seek medical advice immediately.

Hydraulic fluid is a combustible and in the event of fire should be extinguished using a foam or dry powder fire extinguisher. Do not use water.

In the event of accidental release into the environment measures to prevent spread must be adhered. Do not contaminate rivers, waterways, or drains. Spillage should be contained with sand, grit, or other appropriate barriers. Warn bystanders as spillage may present a slip hazard. Hydraulic fluid is not considered biodegradable and may in fact bioaccumulate.

IMPORTANT NOTE:
Residual Risk. Although the safety instructions and operating manuats for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

GETTING TO KNOW YOUR AIR POLISHER

• SCOPE: This air polisher is designed for localised polishing, and is equipped with a flexible pad to be fitted with a either a polishing bonnet or foam compounding pad. Any other use is forbidden.
• UNPACKING: After removing the packing material, make sure the product is in perfect condition and that there are no visible damaged parts. If in doubt, do not use the product and contact the dealer from whom it was purchased.
  The packaging materials (plastic bags, polystyrene, etc.}, must be disposed of in an appropriate refuse collection container. These materials must not be left within the reach of children as they are potential sources of danger.

ASSEMBLY

• WHIP HOSE (Fig.1)}:
  To connect the sander to an air line a ‘4″ BSP male thread whip hose’ will be required. Wind a length of PTFE tape” around the thread before securing the hose
  in place. The connection must be firm for an air tight union.
  Draper Stock No.54438 pay
  Draper Stock No.63389 Xe)

OPERATION AND USE

• NOTE: Disconnect from the air supply before carrying out adjustment, servicing or maintenance.

• BACKING PAD (Fig.2):

• NOTE: (A)
  The backing pad is considered a consumable item.

• Lock the spindle with the spanner ( A ) and unscrew the backing pad anticlockwise.
  With the spindle heid firm insert the replacement backing pad and secure.
  WARNING: Ensure the spanner is removed from the spindle prior to starting.

• TRIGGER (Fig.3.):
  CAUTION: Ensure the accessory is correctly attached to the backing pad before attempting to begin work as damage may occur to the surface should the accessory become partially or completely dislodged.
  Ensure the polisher is raised off the workpiece. Depress the trigger B to operate the polisher. This machine is intended for polishing only.
  Apply equal pressure on the workpiece with the backing pad remaining flat. Attempting to polish areas using only the edge will lead to damage to the backing pad.

• REGULATOR (Fig.4.):
  Rotate selector C to regulate the speed most appropriate for the application. Rotate anti-clockwise to decrease the air flow/speed.

• NOTE:
  Excess pressure when polishing reduces the effectiveness of the tool.
  Replace foam compounding pads or polishing bonnetts when worn.
  Inhalation of dust particles can be detrimental to health.
  Always wear a dust mask suitable for the material being polished.

• FOAM PADS & BONNET INSTALLATION/REPLACEMENT (Fig.5.)
  The pads, backing pad and the polishing bonnet are considered consumable items. The pads/bonnet D  simply push on to the backing pad E and are held in place with a hook and loop fastening.
  To remove the worn pads/bonnet, simply pull away from the hook and loop and re-apply a new pads/bonnet.

• NOTE:
  Polishing pads/bonnet and the backing pad are consumable items.

MAINTENANCE

• Every Day:
  Before connection to the air supply;

• Drain the compressor reservoir of condensate.

• Drain the air lines of condensate.

• Drain the combined separator filter, regulator, water trap.

• Fill up the combined separator filter, regulator, lubricant reservoir.

• Check the line pressure is correct for the tool.

• After Daily Use:

• Repeat the above procedures.

• Lubricate the tool with approximately 1.5m! of oil directly down the air inlet.

• Use only genuine Draper replacement parts.

TROUBLESHOOTING

• Tool will not operate. Air flows slightly from exhaust. Spindle turns freely.

| • Motor or throttle seized with dirt.|

• Pour air tool lubricating oil into air inlet.
• Operate trigger in short bursts.
• Disconnect air line supply, then turn spindle by hand. Reconnect air supply.
• If motor fails to turn return to service agent.

.• Tool runs slowly. Air flows freely from exhaust.| • Rotor vane seized.| • Pour air tool lubricating oil into air inlet.
• Operate tool in short bursts.
• Tap motor housing gently with plastic mallet.
• If still not functional, return to service agent.
• Spindle seized.| • Motor vane broken.| • Return to service agent.
• Tool will not shut off.| • ‘O’ rings throttle valve dislodged from seat inlet valve.| • Replace ‘O’ ring or return to service agent.

DISPOSAL

During decommissioning of the equipment certain hazards should be understood and avoided:

• Dealing with hydraulic fluid – refer to the data sheet section for details.
• Only with the line pressure released shall the equipment be disassembled. Goggles should be worn,

EXPLANATION OF SYMBOLS/PICTOGRAMS

| The operator’s instruction manual must be read before work starts.
---|---
| Direction of rotation.
| Wear safety glasses.
| Wear ear defenders.

CONTACTS

• DRAPER TOOLS LIMITED,
  Hursley Road, Chandler’s Ford, Eastleigh, Hampshire. SO53 1YF U.K.

• Helpline: (023) 8049 4344

• Sales Desk: (023) 8049 4333

• Internet: www.draper.co.uk

• E-mail: sales@drapertools.com

• Sales Fax: (023) 8049 4209

• General Enquiries: (023) 8026 6355

• Service/Warranty Repair Agent
  For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area.

YOUR DRAPER STOCKIST
PJMCO21109

©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>