WORKHORSE PRODUCTS Power House Series II Owner’s Manual

WORKHORSE PRODUCTS Power House Series II

WWW.WORKHORSEPRODUCTS.COM
PARTS & SUPPLIES ARE AVAILABLE ONLINE AT:
https://support.workhorseproducts.com/store/

CONGRATULATIONS!
You are now the proud owner of a Powerhouse Series II Conveyor Dryer.
We thank you for choosing Workhorse Products!
While our packaging has been designed to handle normal shipping conditions, we cannot foresee damages caused by the carrier and are not responsible for damages that occur during transportation.
Please check the contents of the packaging for damages immediately.
If shipping damage has occurred:

1. Contact the carrier to file a claim immediately
2. Contact Workhorse Products at 800.778.8779

THE IMPORTANCE OF THE OWNER’S MANUAL
The purpose of the Owner’s Manual is to familiarize you with the parts and operations of the product. There are step-by-step instructions to assemble the product as well as troubleshooting information. Also included are explanations of the product’s key features and additional information that will help with the maintenance of your product.

SAFETY INFORMATION

WARNING!
RISK OF ELECTRICAL SHOCK! Turn ALL power to the unit OFF before service.
All service should be done by or under the supervision of a trained technician.

THE EXCLAMATION WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE USER OF IMPORTANT SAFETY PRECAUTIONS SHOP PERSONNEL SHOULD BE AWARE OF DURING OPERATION.

• For your safety, do not store or use gasoline or other flammable vapors and liquids in the vicinity (at least 3’ (1 Meter)) of this or any other appliance.
• Vent lines to the outdoors must be installed by a qualified HVAC engineer on all air exhaust components equipped with a vent fitting.
• Proper grounding (a ground rod at the equipment footing), according to NEC requirements, must be provided for during electrical connection by a QUALIFIED ELECTRICIAN.
• Never alter the internal wiring of this machine.
• Never place any item other than the substrates to be cured or dried on this dryer’s conveyor belt.
• Do not overload the belt.
• Do not let the conveyor belt track off the conveyor drive rollers.
• Keep all loose articles (including clothing, hair, jewelry, etc.) away from the conveyor belt.
• Never leave the machine unattended during operation.
• Do not perform maintenance on this machine until all power has been shut off at the dryer AND at the incoming power circuit breaker.

THIS ELECTRIC DRYER IS INTENDED SOLELY FOR THE PURPOSE OF CURING INK ON TEXTILE AND CUT GOODS. THIS DRYER IS NOT INTENDED FOR USE IN HEATING,CURING OR BAKING OF ANY OTHER MATERIALS. THIS DRYER IS INTENDED FOR INDOOR USE ONLY.

THE EXCLAMATION WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE USER OF IMPORTANT SAFETY PRECAUTIONS SHOP PERSONNEL SHOULD BE AWARE OF DURING OPERATION.

SPECIFICATIONS

DRYER COMPONENTS

ASSEMBLY

STEP 1: UNCRATING

1. Remove shrink wrap. Carefully remove the infeed and exit arms off the crate.
   

2. The hardware box contains:

(4x) Hex Bolt (3/8-16 x 3/4”)
(4x) Flanged Nuts (3/8-16”)
(4x) Flat Washers
(4x) Hex Bolt (3/8-16 x 3/4”)
(4x) Flanged Nuts (3/8-16”)
(4x) Flat Washers
(1x) Belt
(1x) Threading Pin

STEP 2: ATTACHING THE INFEED

TOOLS NEEDED

• 9/16” Socket Wrench
• 9/16” Wrench

PARTS NEEDED

• Infeed Arm
• 4x Hex Bolt (3/8-16 x 3/4”)
• 4x Flanged Nuts (3/8-16”)
• 4x Flat Washers

1. Locate the side of the dryer with the tablet.
   nsert a hex bolt and washer into the four holes where the Infeed Arm will connect.
   Make sure the hex bolts are facing out.

2. Have the 4x Flanged Nuts readily available.
   Lift the Infeed Arm and insert it into the four exposed hex bolts.

3. While holding the Infeed Arm, hand tighten the flanged nut to the top hex bolt FIRST
   (This relieves the weight from the top)
   Hand tighten the second flanged nut to the bottom hex bolt.
   Repeat on other side of Infeed Arm.

4. Using the 9/16” wrench on the top of the bolt and the 9/16” socket wrench on the nut, tighten all four hex bolts.

STEP 3: ATTACHING THE OUTFEED

TOOLS NEEDED

• 9/16” Socket Wrench
• 9/16” Wrench

PARTS NEEDED

• Outfeed Arm
• 4x Hex Bolt (3/8-16 x 3/4”)
• 4x Flanged Nuts (3/8-16”)
• 4x Flat Washers

1. Locate the side of the dryer opposite of the tablet.
   Insert a hex bolt and washer into the four holes where the Outfeed Arm will connect.
   Make sure the hex bolts are facing out.

2. Have the 4x Flanged Nuts readily available.
   Lift the Outfeed Arm and insert it into the four exposed hex bolts.

3. While holding the Outfeed Arm, hand tighten the flanged nut to the top hex bolt FIRST
   (This relieves the weight from the top) Hand tighten the second flanged nut to the bottom hex bolt.
   Repeat on other side of Outfeed Arm.

4. Using the 9/16” wrench on the top of the bolt and the 9/16” socket wrench on the nut, tighten all four hex bolts.

STEP 4: INSTALLING & TRACKING THE BELT

1. On the side of the dryer with the tablet, locate the infeed roller.
   Remove the top nut and bolt holding the infeed roller in place.
   

2. Then loosen the bottom nut, but keep in place.
   After loosening the bottom nut, roll the infeed roller forward so there is less tension on the belt when installing the pin.

3. Feed the belt from the outfeed side of the dryer, through the top of the chamber.

Pull the belt through the infeed side and over the infeed roller.

4. Run the belt back under the infeed roller, then above the tension roller and above the lower support.
   Then feed the belt through the lower portion of the chamber and out the outfeed side of the dryer.
   Lay both ends of the belt flat on top of the cooling tray.

5. Now you’re ready to insert the pin.

Line up the yellow marks on the teeth of the belt.
Push the pin through the teeth making sure to have the same amount of extra pin on both sides.

6. Once the belt is pinned together, reinstall the nuts and bolts for the infeed roller.
   The bolt goes on the roller side of the arm, while the nut goes on the outside of the arm.
   

7. After the infeed roller is bolted back into place, turn the dryer on with a belt speed of 100% and let run for 5 minutes.

You will be able to see if the belt is tracking correctly.
If the belt is NOT tracking properly, use the bolts for the tension roller on the infeed side of the dryer to adjust.
If the belt is moving left, use the right bolt and make a 1/4 turn right and watch the adjustment.
Continue the process until the belt has tracked correctly. Make the same adjustments on the other side of the dryer if the belt is moving to the right.
When completed, the belt should be tracking underneath both tracking plates without moving to one side or the other.

BELT ROUTING DIAGRAM

STEP 5: CONNECTING THE BELT DRIVE MOTOR

1. On the outfeed side, take the belt drive motor cable and feed it through the hole located at the edge of the arm.

2. Connect the belt drive motor cable to the motor cable.
   Congratulations!
   The Powerhouse Series II Dryer is now fully assembled!

The size and specifications of the electrical connections made during installation MUST BE
DETERMINED BY A LICENSED ELECTRICIAN. FOLLOW ALL LOCAL BUILDING AND PLANNING CODES. Failure to do so may result in damage to the unit, building, or cause serious injury.

Before any electrical connections are made verify all safety precautions have been taken to ensure the safety of all shop personnel. The dedicated breaker providing power to the dryer MUST BE OFF, AND USE OF A SERVICE LOCKOUT TAG IS REQUIRED. This will prevent anyone from turning on the power as the connections are being made. After all safety precautions have been taken the electrical connections can be made. All electrical connections must be made by a licensed electrician. Refer to factory specifications for proper installation.

CONTROLS
Before turning the dryer on make sure that the belt is empty.
Touch the idle screen so it opens up into the main menu (shown below)

RECIRCULATION SYSTEM

VENTILATION

The ventilation system is capable of being adjusted to control the hot airflow. The hot airflow interacts with the heating panels and affects how the garments are cured. The two major settings are open and closed, everything in- between is a variation of either open or closed.

VENTILATION OPEN
When the ventilation is open more hot air is released, which means less hot air in the chamber. This type of airflow is normally used for water-based and discharge inks because the evaporative chemicals from the garments need to be released.

VENTILATION CLOSED
When the ventilation is closed less hot air is released, which means more hot air in the chamber. The hot air in the chamber helps the dryer reach a specific temperature. More hot air also means that the panels run less, making it more cost effective. This is more like convection type heat and is typically used for standard plastisol inks.

The ventilation port is located next to the control box. This port can be connected to a standard 6” HVAC duct line vented to the outside of the building. For longer duct lines to the outside of the building; or if local building codes require roof top ventilation, inline duct boosters may be used.
It is recommended that the ventilation system duct line be professionally installed in compliance with all local building codes to ensure the safety of all shop personnel.

MAINTENANCE

Workhorse Products recommends performing these routine maintenances every three to six months to maintain optimum performance of your dryer.

FILTRATION SYSTEM
General use of the dryer will cause lint and debris from garments and the area surrounding the dryer to collect inside the internal air chambers.
The filter on the side of the dryer is designed to be easily accessed so the filter can be cleaned.
Wash with mild soap and water. Use an air hose or allow to air dry. Filter should be completely dry before reinstalling into the dryer.

BELT TRACKING
The self-tracking system is designed to keep the belt centered on the front and rear pulley.
However, sometimes the belt may come offcenter.
To put the belt back on center use a 7/16” socket wrench on the bolt located on top of the dryer arm. This will tilt that side of the pulley up or down.

GEARS AND CHAINS
Chains can loosen over time and should be inspected, adjusted and lubricated whenever necessary.

HEATER WIRING

CONTROL BOX WIRING

BELT EXTENSION

LIMITED WARRANTY

Although every effort has been made to provide accurate specifications, Workhorse Products does not assume any liability for damages, whether consequential or incidental, that may result from the use or misuse of the indicated specifications. Workhorse Products requires the use of a licensed industrial electrician for the installation of electrical service to equipment requiring electrical power.

Workhorse Products reserves the right to alter specifications in the manufacture of its products. It is understood and agreed that Seller’s liability for any equipment whether liability in contract, in tort, under any warranty, in negligence, in strict liability or otherwise shall not exceed the return of the amount of the purchase price paid by Buyer. Not withstanding the foregoing provision, under no circumstances shall Seller be liable for special, indirect or consequential damages. The price stated for the equipment is a consideration in limiting Seller’s liability. No action regardless of form, arising out of the transactions under this Agreement may be brought by Buyer more than one (1) year after the cause of action has occurred. Our warranty is specified, is exclusive and no other warranty, whether written or oral, is expressed or implied. Workhorse Products specifically disclaims the implied warranties of merchantability and fitness for a particular purpose. Equipment manufactured or sold by Workhorse Products is warranted against defects in workmanship and materials for a period of one year from receipt by customer. All warranties initiate from date of shipment to original customer. Replacement parts are covered for the term of the equipment warranty period. Parts not under warranty are covered for thirty (30) days from receipt by customer. Any part found by Workhorse Products to be defective in material or workmanship within the stated warranty period will be replaced or repaired at Workhorse’s option without charge.

AFTER OBTAINING AN RMA# SEND RETURNED FREIGHT PREPAID TO:
3730 E. Southern Avenue, PHOENIX, AZ 85040 USA.

Written authorization must be obtained from Workhorse before any part will be accepted. Replacement parts are sent out freight collect. Parts sent out prior to receiving defective require a credit card hold for cost plus freight.
Upon return of defective part, if it is deemed that the part was not damaged by customer but failed, the cost of the replacement part will be refunded.

This warranty does not extend to expendable parts such as filters, fuses, elements and brushes, quartz elements.
Workhorse does not warrant failure of parts or components resulting from misuse or lack of proper maintenance.
Installation, inspection, and maintenance costs are the sole responsibility of the purchaser.

FOR WARRANTY TO TAKE PLACE YOU MUST COMPLETE THE PRODUCT REGISTRATION FORM ONLINE:
https://workhorseproducts.com/equipment-registration-form/

WWW.WORKHORSEPRODUCTS.COM
PARTS & SUPPLIES ARE AVAILABLE ONLINE AT:
https://support.workhorseproducts.com/store/

References

• Workhorse Products Screen Printing Equipment Manufacturer
• Workhorse Products Screen Printing Equipment Manufacturer
• Equipment Registration Form - Workhorse Products

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