BERG BIM-120H Undercounter Half Dice Air Cooled Ice Machine Instruction Manual

120H Undercounter Half Dice Air Cooled Ice Machine
Instruction Manual

BIM-120H Undercounter Half Dice Air Cooled Ice Machine

BIM-120H: BERG UC 120 LB ICE MACH HC S/S
BIM-120F: BERG UC 120 LB ICE MACH FC S/S
BIM-160H: BERG UC 160 LB ICE MACH HC S/S
BIM-160F: BERG UC 160 LB ICE MACH FC S/S
BIM-210H: BERG UC 210 LB ICE MACH HC S/S
BIM-210F: BERG UC 210 LB ICE MACH FC S/S
BIM-280H: BERG UC 280 LB ICE MACH HC S/S
BIM-280F: BERG UC 280 LB ICE MACH FC S/S
This manual contains important information regarding your unit. Please read this manual thoroughly prior to equipment set-up, operation and maintenance. Failure to comply with regular maintenance guidelines outlined in this manual may void the warranty.
WARNINGS

• This appliance is equipped with a three prong grounding type plug for your protection against shock and should be plugged directly into a properly grounded three prong receptacle.
• Do not immerse unit, cord or plug in liquid at any time.
• Unplug cord from outlet when not in use and before cleaning.
• Do not use this unit for anything other than its intended use.
• Do not use outdoors.
• Always use on a firm, dry and level surface.
• Do not use if unit has a damaged cord or plug, in the event the appliance malfunctions, or if the appliance has been damaged in any manner.
• Keep children and animals away from unit.
• Any incorrect installation, alterations, adjustments and/or improper maintenance can lead to property loss and injury.
• All repairs should be done by authorized professionals only.
• Ensure that the designated power supply is adequate for continual usage and the voltage is correct.

*Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
UNPACKING THE UNIT

• Check to ensure the shipping carton is not damaged.
• Remove all packing material and make sure all accessories and components are included in the box.

INSTALLATION

1. The unit should be placed in a clean and flat area that has a drain. Minimum clearance for the back of the unit should be at least 8” and 6” on each side. The clearance in front should be at least 12”. This is to allow for proper air discharge from the unit while it’s running. If the minimum clearance on all sides is reduced, ice capacity will be reduced. For best results, do not install next to heat-producing appliances.
2. The ambient temperature where this unit is going to be installed should have a minimum of 40°F and a maximum of 100°F.
3. Check the connection, voltage, and safety grounding after installation.
4. Installation should be performed by a professional technician only.

ELECTRIC CONNECTION:

1. This unit has a 115-volt NEMA 5-20P electrical connection. Please ensure proper voltage where installed.

WATER PIPE CONNECTION:
This unit comes with all of the hoses and external water filter needed for your connection.

1. Connect your main water line to the external water filter.
2. Using the hose supplied, connect it to the 3/8” FPT water inlet connection at the top of the unit and then connect to the external water filter.
3. Using another supplied hose, connect to the 5/8” FPT drain pipe connection and route that hose to your floor drain.
4. For the ice bin, attach the drain hose to the rear bin connection and route the hose to your floor drain. Please note: Cube ice machines use more water than what will end up in the bin as ice. Some water will be drained out every cycle to reduce the amount of hard water scale in the machine. This process is known as a water purge and having an effective purge can increase the time between needed cleaning.

| Minimum| Maximum
---|---|---
Air Temperature| 40°F| 100°F
Water Temperature| 33°F| 90°F
Water Pressure| 19 psi| 80 psi

CONTROL PANEL

OPERATION

• STARTING – After the power and water supply have been properly connected, switch the machine on by pressing the ON/OFF button on the display panel
• PRE-COOLING – The inlet valve will automatically open once the machine is turned on. The evaporator will pre-cool for 30 seconds before water pumping will start. The compressor will start, and the water pump will stop running. The inlet valve will remain open until reaching the specified level
• ICE-MAKING – The water pump will begin working after the machine has pre-cooled for 30 seconds. The water will flow continuously through the evaporator and will form ice cubes in the ice tray.
• ICEFALL – When the machine has reached its capacity the pump will shut down and the frost valve will open allowing hot air into the evaporator. In approximately 1-2 minutes, the ice from the evaporator will fall into the ice bin. In order to avoid injury, do not put your hands into the ice bin during this process.
• SHUTDOWN – If the machine is running and needs to be shut down, click the ON/OFF button on the control panel
• FULL ICE BIN – The machine will automatically stop when the ice bin is full. The machine will automatically restart when the ice bin has been emptied.

THE MACHINE WILL STOP WORKING WHEN THE FOLLOWING OCCURS:

• The ice does not fall after 3 attempts
• The ambient temperature exceeds the maximum temperature allowed (100°F)
• The machine runs out of water

MAINTENANCE

This ice machine requires the following types of maintenance:

• Remove the build-up of mineral scale from the ice machine’s water and internal sensor system
• Sanitize all parts of the ice machine’s water system and storage bin
• Clean or replace the air filter and condenser

It is the user’s responsibility to maintain the ice machine and storage bin in a sanitary condition. Without doing this regularly, the machine will become unsanitary. Ice machines also require occasional cleaning of their water systems with specific chemicals used to dissolve the mineral buildup that occurs over time.

EXTERIOR CLEANING
To properly clean the exterior of the unit, wipe all surfaces with a damp washcloth to remove dirt and dust. It is recommended to use a mild soap and warm water solution to help remove a heavier buildup of grease and dirt. To prevent damage to the exterior never use steel wool or abrasive pads for cleaning. Never use bleach or citrus-based cleaners on the outside of the unit.

DESCALING AND SANITIZING
It is important to descale and sanitize the ice machine every six months. This process removes lime, scale and mineral deposits throughout the entire water system and keeps the nit in line with health code requirements. It is recommended to have this cleaning process performed by an authorized professional to ensure its done correctly. You will need scales and sanitizing solutions to properly perform this cleaning process.

1. Remove the front panel by unscrewing the four screws located in each corner
2. Remove the evaporator cover.
3. Remove all ice from the storage bin and dispenser.
4. On the control panel push the “CLEAN” button to start the cycle.
5. Pour descaler into the reservoir. The unit will circulate the descaler, drain and flush it through the internal water system. This process will take about 20-30 minutes. Once completed, the machine will stop circulating.
6. To clean the internal components, in a pail mix together 1 oz of descaler to 12 ounces of water. The components that need to be sanitized are the water distributor, ice thickness sensor, adjustment screw, water level sensor and evaporator cover. These components need to be removed from the machine and sanitized individually. Once sanitized, return the components to their places inside the machine and run the “CLEAN” cycle again to fully flush away all of the sanitizing solution. Once the initial harvest cycle has run, the reservoir will fill up again. Pour sanitizing solution into the reservoir to begin the next sanitizing cycle. This cycle will take about 20-30 minutes to run. Once completed, the machine will stop circulating.
7. Once unit has completed the “CLEAN” cycle, replace evaporator cover and re-attach the front panel.

ICE STORAGE BIN

1. To clean the ice storage bin, first remove and discard all ice.
2. Mix together a solution of descaler and water following the instructions on the descaler bottle.
3. Wash all interior surfaces of the ice storage bin to remove any mineral scale build up. Flush excess cleaning solution through the bin’s drain.
4. Mix a solution of sanitizer and water following the instructions on the bottle.
5. Wash all interior surfaces of the ice storage bin and flush out excess sanitizer solution through the bin’s drain.

AIR FILTERS
It is important to clean the air filters regularly and prevent them from getting dirty. If not properly cleaned, the machine will not run efficiently.

1. Pull all of the air filters out.
2. Wash off dust and grease on the filter with warm water.
3. Return the filter to its original position. Do not operate the unit without the air filters in place.

To remove the air filter, pull it out from the side.
EXTERNAL WATER FILTER
The external water filter must be checked regularly to ensure proper filtration and water pressure. Change cartridges every 6 months or if water pressure drops low when the ice machine is filling with water.

TROUBLESHOOTING

temperature
Ice isn’t falling into the bin| The ice machine is dirty The ambient temperature is low.| Clean the machine Raise the ambient temperature
Ice is too thin| The water level is low Inlet valve isn’t working Low there is a pressure Blockage in the water line.| Check the water level Make sure the inlet valve is working  heck water pressure Clear the pipeline if needed
Slow ice production| Condenser is dirty The ambient temperature is too high Not enough airflow clearance around the unit| Clean the air filter and condenser Lower the  ambient temperature Check to make  ure  here is adequate space for airflow around the unit

ERROR CODES

the sliding board reset
E03| Ice Harvest Overtime| Sleeping mode
E04| High Temp. Fault| Sleeping mode
E05| Water Shortage Fault| Sleeping mode
E06| Over-Pressure Fault| Sleeping mode
E07| Cond. Temp. Sensor Open Circuit Fault| Keeping working
E08| Cond. Temp. Sensor Short Circuit Fault| Keeping working

Exploded Diagram for BIM-120H BIM-120F

1.05.016.016| Ventilation window filter| ABS Injection molding Black Grey Front
---|---|---
2.05.004.005| )isplay panel bracket for Vertical type| ABS Injection molding black gray
3.03.012.043| Display Panel| No voice, with cleaning button
4.05.015.011| I       Front Ventilation window| ABS Injection molding Black grey Front
5.05.013.012| Inner door panel| 60/80/100/120
6.05.016.017| Filter left card slot| ABS Injection molding Black grey Front
7.05.016.018| Filter right card slot| ABS Injection molding Black grey Front
8.05.014.007| Door frame assembly – black gray| 60/8W100/120
9.06.017.003| cold light| 9 lamp X3ES-A fog blue L:I80 white terminal. red and black line 1200mm
10.05.001.004| sink| 80 Injection molding overflow M5001
11.03.004.001| Skateboard| 12 Injection molding homemade M1070
12.03.013.008| Ice full sensor – hall type| 1400mm-3 line with Chuangli Logo
13.03.003.004| evaporator| 5 rows 12 columns
14.SL.FB.32480656.| Sprinkler tube assembly| 12 columns
15.03.009.005| Pump assembly| White 115 v
16.02.002.006| capillary| TP2M-0D2.6ID1.2TP2600nim
17.02.003.008| gas-liquid separator| itt 302208.18.1
18.09.005.003| Silicone hose| white cp140.5
19.04.007.006| Defrosting valve coil| 115V 6A 800MM
20.04.005.003| Defrost valve body| 6A
21.17.009.001| Off-board drain| Bellows grey 1.6m M26
22.04.003.010| inlet valve| 110-120V 4W 50/60HZ blue 1266220 1.2L
23.04.010.008| Condensation sensor| Stainless steel probe 1000mm
24.03.006.011| fan| EBM IOW I ISVAC 50/60HZ
25.03.005.008| Condenser| Ventilated 80A
26.03.007.001| Fan blades| 9200 34°
27.02.005.002| dry filter| 9191503.16.5
28.17.007.003| Foot body| Ice Bin foot
29.03.011.038| PC board| Vertical type machine, switching power supply.
temperature control, with cleaning, with voice
30.06.016.005| 1.1…1) lamp reed tube magnetic switch| 1800mm
31.03.001.096| Compressor DLE6.5CN| I I5V / 60HZ / R290
32.05.004.004| vertical type machine Display board| ABS black gray
33.18.001.039| Control panel labeled -31| 4 slots, 4 buttons, English
34.05.013.014| Outer door panel| ABS Injection molding Black grey Fron
35.17.007.004| Foot block| Injection molding 01 M1015

Exploded Diagram for BIM-160H/BIM-160F

1
12| 03.009.005| Pump assembly| White 115 v| 1
13| 02.002.006| capillary| TP2M-OD2.6ID1.2T/2600mm| 1
14| 17.009.001| Off-board drain| Bellows grey 1.6m M26| 1
15| 04.003.010|  inlet valve| 110~120V  4W 50/60HZ  blue  1266220  1.2| 1
16| 04.005.003| Defrost valve body| 6A| 1
17| 04.007.006| Defrosting valve coil| 115V 6A 800MM| 1
18| 09.005.003| Silicone hose| white φ14φ9.5| 1
19| 02.005.002| dry filter| φ191503.16.5| 1
20| 03.006.011| fan| EBM  10W  115VAC 50/60HZ| 1
21| 04.010.008| Condensation sensor| Stainless steel probe 1000mm| 1
22| 03.007.001| Fan blades| φ200 34°| 1
23| 03.005.008| Condenser – 120.| Ventilated   80A| 1
24| 17.007.003| Foot body|  Ice Bin foot| 4
25| 03.011.038| PC board 401|  Ice Bin foot| 1
26| 03.001.096| Compressor  DLE6.5CN| Vertical type machine, switching power supply,| 1
27| 06.016.005| ED lamp reed tube magnetic switch| 115V   /  60HZ   /  R290| 1
28| 02.003.008| gas-liquid separator| 1800mm| 1
29| 05.016.024| Filter right card slot-| ￠302208.18.1| 1
30| 05.016.023| Filter left card slot| BS  Injection molding  Black grey Front| 1
31| 05.016.016| Ventilation window filter| BS  Injection molding  Black grey Front| 1
32| 05.004.004| ertical type machine Display board| BS  Injection molding Black grey  Front| 1
33| 18.001.039| | ABS black gray| 1
34| 05.013.018| Control panel labeled -31| 4 slots, 4 buttons, English| 1
35| 17.007.004| Outer door panel| BS  Injection molding  Black grey  Front| 4

Exploded Diagram for BIM-210H/BIM-210F

1
12| 03.009.005| Pump assembly-60~280| White 115 v| 1
13| 02.002.002| capillary| TP2M-OD2.8ID1.27T/2600mm| 1
14| 17.009.001| Off-board drain| Bellows grey 1.6m M26| 1
15| 04.003.010|  inlet valve| 110~120V  4W 50/60HZ  blue  1266220  1.2L| 1
16| 04.005.003| Defrost valve body| 6A| 1
17| 04.007.006| Defrosting valve coil| 115V 6A 800MM| 1
18| 09.005.003| Silicone hose| white φ14φ9.5| 1
19| 02.005.002| dry filter| φ191503.16.5| 1
20| 03.006.011| fan| EBM  10W  115VAC 50/60HZ| 1
21| 05.016.016| Condensation sensor| Stainless steel probe 1000mm| 1
22| 17.007.003| Fan blades| φ200 28°| 1
23| 04.010.008| Condenser| Ventilated   200A| 1
24| 03.007.005| Foot body|  Ice Bin foot| 4
25| 03.011.038| PC board 401| Vertical type machine, switching power supply,| 1
26| 03.001.093| Compressor   NLE8.0CN| 115V   /  60HZ   /  R290| 1
27| 06.016.005| LED lamp reed tube magnetic switch| 1800mm| 1
28| 02.003.008| gas-liquid separator| ￠302208.18.1| 1
29| 05.016.023| Filter right card slot| BS  Injection molding  Black grey Front pumping| 1
30| 17.007.004| Filter left card slot| BS  Injection molding  Black grey Front pumping| 1
31| 05.016.024| Ventilation window filter| BS  Injection molding  Black grey Front pumping| 1
32| 05.004.004| Vertical type machine Display board| ABS black gray| 1
33| 18.001.039| | 4 slots, 4 buttons, English| 1
34| 05.013.018| Control panel labeled -31| BS  Injection molding  Black grey Front pumping| 1
35| 03.005.009| Outer door panel| Injection molding φ51 M1015| 4

Exploded Diagram for BIM-280H/BIM-280F

1
12| 03.009.005| Pump assembly| White 115 v| 1
13| 02.002.002| capillary| TP2M-OD2.8ID1.27T/2300mm| 1
14| 17.009.001| Off-board drain| Bellows grey 1.6m M26| 1
15| 04.003.010|  inlet valve| 110~120V  4W 50/60HZ  blue  1266220  1.2L| 1
16| 04.005.003| Defrost valve body| 6A| 1
17| 04.007.006| Defrosting valve coil| 115V 6A 800MM| 1
18| 09.005.003| Silicone hose| white φ14φ9.5| 1
19| 02.005.002| dry filter| φ191503.16.5| 1
20| 03.006.011| fan| EBM  10W  115VAC 50/60HZ| 1
21| 04.010.008| Condensation sensor| Stainless steel probe 1000mm| 1
22| 03.007.005| Fan blades| φ200 28°| 1
23| 03.005.009| Condenser| Ventilated   200A| 1
24| 17.007.003| Foot body|  Ice Bin foot| 4
25| 03.011.038| PC board 401| Vertical type machine, switching power supply| 1
26| 03.001.091| Compressor  DLE6.5CN| 115V   /  60HZ   /  R290| 1
27| 06.016.005| LED lamp reed tube magnetic switc| 1800mm| 1
28| 02.003.008| gas-liquid separator| ￠302208.18.1| 1
29| 05.016.024| Filter right card slot-| BS  Injection molding  Black grey Front| 1
30| 05.016.023| Filter left card slot| BS  Injection molding  Black grey Front| 1
31| 05.016.016| Ventilation window filter| BS  Injection molding  Black grey Front| 1
32| 05.004.004| Vertical-type machine Display board| ABS black gray| 1
33| 18.001.039| Control panel labeled -31| 4 slots, 4 buttons, English| 1
34| 05.013.018| Outer door panel| BS  Injection molding  Black grey  Front| 1
35| 17.007.004| Foot block| Injection molding φ51 M1015| 4

 ICE MACHINE WARRANTY

ONE-YEAR WARRANTY – PARTS AND LABOR
BERG warrants to the original purchaser of this unit, the cabinet and all parts thereof, to be free from defects in material or workmanship, under normal use and service, for a period of one (1) year from the date of original installation or 1 year after shipment date, whichever occurs first. Any parts covered by this warranty that are examined and determined to have been defective within one (1) year of original installation or 1 year after shipment date from the manufacturer, whichever occurs first, shall be repaired or replaced s stated below. Shall be deemed to have fully complied with its obligation under the foregoing warranties by electing either one of the following procedures:

1. Furnishing a replacement part, freight collect, in even exchange for the returned part, freight collect.
2. Receiving the defective part, freight collect; repairing it; and returning it,  reight collect.

ADDITIONAL FOUR-YEAR COMPRESSOR/EVAPORATOR PLATE PART WARRANTY
In addition to the (1) one-year warranty stated above, warrants its hermetically and semi-hermetically sealed compressor and evaporator plate to be free from defects in both material and workmanship under normal use and service for a period of four (4) additional years from the date of original installation but not to exceed five (5) years and three (3) months after shipment from manufacturer. Compressors determined to have been defective within this extended time period will be either repaired or replaced with a compressor or compressor parts of similar design and capacity. The four (4) year extended compressor warranty applies only to hermetically and semi- hermetically sealed parts of the compressor and does not apply to any other parts or components, including, but not limited to, cabinet, paint finish, temperature control, refrigerant, metering device, driers, motor starting equipment, fan assembly any other electrical component, etc.

134A (404A) AND R290 COMPRESSOR WARRANTY
The four-year compressor warranty detailed above will be voided if the following procedure is not carefully adhered to:

1. This system contains R134A (R404A) and R290  refrigerant and polyol ester lubricant. The Polyester lubricant has rapid moisture-absorbing qualities. If long exposure to the ambient conditions occurs, the lubricant must be removed and replaced with new. Failure to comply with recommended lubricant specifications will void the compressor warranty.
2. Dryer replacement is very important and must be changed when a system is opened for servicing. Dryer must be used with XH-9 desiccant.
3. Micron-level vacuums must be achieved to insure low moisture levels in the system. 500 microns or lower must be obtained.

WHAT IS NOT COVERED BY THIS WARRANTY
This warranty covers products shipped into the 48 contiguous United States. Warranty coverage on products used outside the 48 contiguous United States. Hawaii. Alaska. Puerto Rico. and Canada. cover parts only. Obligation under warranty is limited to either repair or replacement of parts. subject to the additional limitations below. This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty.

1. THE WARRANTY IS NOT TRANSFERABLE. This warranty is not assignable and applies in favor of the original purchaser/user to whom delivered. Any such assignment or transfer shall void the warranties herein made and shall void all warranties. express or implied. including any warranty of merchantability or fitness for a particular purpose.
2. NO CONSEQUENTIAL DAMAGES. Not responsible for economic loss: profit loss or special, indirect. or consequential damages. including without limitation. losses or damages arising from food or product spoilage claims whether or not on account of refrigeration failure.
3. ALTERATION. NEGLECT. ABUSE. MISUSE. ACCIDENT. DAMAGE DURING TRANSIT OR INSTALLATION. FIRE. FLOOD. ACTS OF GOD. Not responsible for the repair or replace merit of any parts that have been subjected after the date of manufacture to alteration. neglect. abuse. misuse, accident. damage during transit or installation, fire. flood, or an Act of God.
4. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. There are no other warranties, express. implied or statutory, except the weal year warranty and the additional four(4) year compressor warranty as described above. These warranties are exclusive and in lieu of all other warranties, including implied warranty and merchantability or fitness for a particular purpose. There are no warranties that extend beyond the description on the face hereof.
5. .TRANSPORTATION COSTS. Will accept parts covered under this warranty freight collect. provided that the shipment has received prior approval. Not responsible for any other transportation costs, but will ship freight collect parts either repaired or replaced under these warranties.
6. WARRANTY CLAIMS. All claims should include the model number of the cooler. the serial number of the cabinet, and proof of purchase. date of installation, and all pertinent information supporting the existence of the alleged defect Any action or breach of these warranty provisions must be commenced within one (1) year after that cause of action has occurred. For warranty issues and technical support please call 888.585-9440.
7. This equipment is intended for commercial use only and this warranty is void if the equipment is used in other than a commercial application. The manufacturer does not recommend or authorize the use of any product in a noncommercial application, including but not limited to residential use. The use or installation of any product in non-commercial applications renders all warranties, expressed or implied. including the warranties of merchantability and fitness for a particular purpose, null and void. including any responsibility for damage, costs, and legal actions resulting from the use or installation of products in any noncommercial setting.

WARRANTY REGISTRATION CARD
MAIL CARD IMMEDIATELY This card must be mailed immediately after the installation date for the warranty to be in effect.

(Name of Business)………………………………
(Dealer Purchased From)………………………
(Address)…………………………………………….
(City)……………………………………………………
(State)……………………………………………….
(Zip Code)………………………………………
(Model Number)……………………………….
(Serial Number)……………………………….
This is to inform you that I,………………….
Please print the name of the individual who owns the business and) has had the above installed in my place of business.
(Date of Purchase)…………………………………
(Contact Phone Number)……………………
(Contact E-mail)…………………………………
(Signature of Individual Who Owns Business)……………………………

References

• Admiral Craft Admiral Craft Equipment Corporation Equipment Corp.

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