ThunderStruck-EV Chevy Volt DC-DC Converter User Guide

June 5, 2024
ThunderStruck-EV

ThunderStruck-EV Chevy Volt DC-DC Converter

ThunderStruck-EV-Chevy-Volt-DC-DC-Converter

The Accessory Power Control Module (“trunk inverter” GM model number 24262765) is a 2000Watt air-cooled, CAN-controlled, DC-DC converter designed to convert a nominal 360 VDC traction pack down to ~12 volts for powering the vehicle’s low voltage system and keeping the 12-volt battery charged. This DC-DC can be enabled by our VCU, MCU, EVCC or Can Translator, using the command set type volt. Voltage is set by using the command (e.g.) set voltage 13.8. This DC-DC converter cannot be used on the same canbus as the VCU for Nissan Leaf due to message conflicts – use an alternative device.

Specifications

  • Input Voltage: 260-420 VDC
  • Output Voltage: 11-16 VDC (operates at 13.5 VDC without set command)
  • Output Current: 135 Amperes
  • Output Power: 2000 watts
  • Dimensions: 13” X 9” X 3.5”
  • CAN data rate: 500 kbps (see manual for setting data rate in the EVCC)

Control Connections:
(connector provided: JST part # AIT2PB-10P-2Ak ) Pin 1 and Pin 6: bridge with a 120Ω resistor for CAN termination
Pin 2, CANL
Pin 3, CANH
Pin 5, Ignition, +12 vdc (pin 5 or 10 must have 12 vdc to operate)
Pin 10, Accessory, +12 vdc (optional)
Case, -12 vdc (ground)

Output Connections:
(must be connected to operate)
12 +vdc + (stud in black plastic insulator)
12 –vdc (stud in aluminum case)

Input Connections:
(connector provided: Delphi 13861585 type 101)
HV dc + (RH terminal – see below, earlier style on the right)
HV dc – (LH terminal)ThunderStruck-EV-Chevy-Volt-DC-DC-Converter-
FIG-1

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