APOLLO EPPR2034S 3/4-Inch x 20 ft. Red PEX-A Pipe In Solid Installation Guide
- June 5, 2024
- APOLLO
Table of Contents
- APOLLO EPPR2034S 3/4-Inch x 20 ft. Red PEX-A Pipe In Solid
- What Is PEX?
- Why Use PEX?
- Features:
- HOW TO USE
- HOW TO INSTALL
- OVERVIEW
- Push Fittings
- PEX Tubing
- Expansion PEX Tubing
- Expansion Loops
- Conventional Plumbing Method
- PEX MANIFOLDS
- Manifolds
- How To Install:
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
APOLLO EPPR2034S 3/4-Inch x 20 ft. Red PEX-A Pipe In Solid
What Is PEX?
Cross-linked polyethylene (PEX) is a high-temperature, flexible, polymer pipe. Cross-linking technology was first developed in Europe and has since come into use around the world for a variety of applications. PEX has a 30-year history of successful use in the European market with extensive testing for durability and material performance. It was first introduced in North America in 1984 where it was primarily used for radiant floor heating. More recently, it has become used for domestic water distribution systems. It is approved for potable hot and cold water supply systems in all model plumbing and mechanical codes across the United States including California and Canada.
Why Use PEX?
- Easy to Install – PEX tubing is joined with an easy to install “crimp” system; no solvent welding with messy chemicals, no chance of fire hazard possibilities due to soldering
- Cost Effective – When installed using Manifolds fewer fittings are needed to install PEX; meaning you save money in material and time. PEX tubing also costs less than copper pipe.
- Availability of Pipe Sizes – PEX tubing is available in a wide range of diameters.
- Energy Efficiency – PEX tubing minimizes heat transmission through the pipe wall.
- Quiet – When installed using Manifolds, PEX can be run in long lengths with smoother bends, meaning less water line noise. PEX also does not amplify sound as readily as copper pipe.
- Water Conservation – Well designed PEX plumbing systems can reduce the wait time for hot water to reach the fixture.
- Environmentally Sound – PEX is an inert material and does not contain volatile organic compounds (VOCs).
- Installation Flexibility – PEX systems can be installed in either a conventional “trunk and branch” system or a manifold “home-run” system. PEX is also great for adding fixtures off of your existing copper or CPVC system.
- Corrosion Resistant – Because of PEX’s smooth inner walls, minerals do not build up as fast as with copper pipe. It is also more resistant to the harmful effects of abrasive chemicals such as chlorine.
- Freeze Resistant – While freezing conditions often cause copper and CPVC pipe to break or burst, causing thousands of dollars in water damage, PEX tubing will expand several times its original size without damage. However, it is recommended that you follow all codes regarding water line freeze prevention.
Features:
- Tough
- Flexible
- Less expensive than other plumbing materials
- Copper tube size dimensions (CTS)
- Available in white, red, or blue
PEX-B Standards / Certifications:
- PEX 5006 – SDR 9
- cNSFus-pw
- cUPC
- Meets ASTM F876/F877
- ANSI/NSF Standards 61 & 14
- CSA B137.5
PEX-A Standards / Certifications:
- PEX 3006 – SDR 9
- cNSFus-pw
- UPC
- Meets ASTM F876/F877/F2023
- Meets ANSI/NSF 61 & 14
- Meets CSA B137.5
Pressure & Temperature:
- 160 psi @ 73° F, 100 psi @ 180° F
Which PEX tubing to choose?
PEX-A is the most flexible of all PEX tubing types, has little or no coil
memory and gives installer an ability to repair kinks with a heat gun. It has
been in use for over 50 years (which is longer than other types) with few
publicly known issues (3), which is a good indicator of reliability. There are
two important downsides to this type. First and foremost is a high rate of
chemical leaching – from 50% to over 200% higher than PEX-B (2), which is a
major concern for plumbing applications. Second is the price, which coupled
with fittings and tools may become as much as 2-3 times higher than PEX-B or
PEX-C options. While a leading PEX-A manufacturer claims that their tubing has
highest resistance to crack propagation, independent testing (2) shows that
PEX-B actually shows the same or higher resistance to long-term oxidation
which appears to be the primary reason for crack formation in the pipes and
their subsequent failure. A lower bending radius in PEX-A (6 times the OD vs.
8 times the OD for PEX-B & C) is helpful, but offers little practical
advantage in most cases.
PEX-B is a clear winner in terms of price vs. both other types. It has been in use for over 40 years with no known issues, given that a typical warranty for any type of PEX is only 20-25 years. It also has a higher bursting pressure than PEX-A and a similar or better resistance to oxidation – a very important factor for plumbing installations. The major downside of PEX-B is its’ stiffness and coil memory (tendency to return to the original shape of coil). While there’s little difference in smaller sizes such as 1/2”, larger pipe diameters, especially 1”, can be noticeably harder to bend. Any kinks (which are very rare in our experience, but still occur) made during the installation can only be repaired by installing a coupling and cannot be repaired with a heat gun like PEX-A.
Oxygen Barrier PEX (PEX-B) tubing has been designed to prevent diffusion of
oxygen into hydronic radiant heating systems. A layer of polymer is laminated
to the outside surface which is highly resistant to the passage of oxygen.
Oxygen Barrier PEX tubing is good for hydronic radiant heating, cooling, and
snow melting systems using water or water/glycol mix. The tubing may be
installed in concrete, gypsum based lightweight concrete, sand, asphalt, in or
under wood flooring, or behind wallboard or plaster. Oxygen Barrier PEX tubing
may also be used as transfer lines for baseboard heating systems with a
maximum operating temperature of 200° F @ 100 psi.
For hot and cold water plumbing as well as for open-loop heating systems, both
PEX-A and PEX-B are evident choices, yet the latter offers a more attractive
combination of better health safety, higher durability and lower price.
HOW TO USE
Crimp Tools
- Cut tubing end squarely. Check for and remove any burrs.
- Slide crimp ring over end of tubing. Insert fitting into end of tubing until it stops. Position the crimp ring 1/8″ to 1/4″ from the end of the tubing and over the ribs of the fitting.
- Place the crimping end of tool around the crimp ring and press the handles together.
- Check for proper crimp with the Go/ No-Go gauge.
Apollo PEX Crimp Rings
APXCR3810PK| 3/8″| 10 Pack
APXCR1210PK| 1/2″| 10 Pack
APXCR1225PK| 1/2″| 25 Pack
APXCR1250PK| 1/2″| 50 Pack
APXCR12100PK| 1/2″| 100 Pack
APXCR3410PK| 3/4″| 10 Pack
APXCR3425PK| 3/4″| 25 Pack
APXCR34100PK| 3/4″| 100 Pack
APXCR15PK| 1″| 5 Pack
APXCR125PK| 1″| 25 Pack
Apollo PEX PRO Crimp Rings
APXCR12LT| 1/2″| 10 Pack
APXCR12LT25| 1/2″| 25 Pack
APXCR34LT| 3/4″| 10 Pack
APXCR34LT25| 3/4″| 25 Pack
To remove and replace crimp heads: For 69PTKH0015K only (Heads cannot be replaced on all other Apollo crimp tools)
- With the handles. fully open, press side release spring upward until the hook is above the jaw pin.
- Slide jaw out of position and remove.
- With the side release spring pressed upward, slide new jaw into place and release the spring.
If you have a 69PTKH0015K that does not have spring loaded jaws, but jaws that are secured with screws, sim-ply loosen the screws located at the center of the jaws. Remove the jaws and slide the jaws you need into place. Replace the screws at the center of the jaws and tighten.
Angle Crimp Tool
- Cut tubing end squarely. Check for and remove any burrs.
- Slide crimp ring over end of tubing. Insert fitting into end of tubing until it stops. Position the crimp ring 1/8″ to 1/4″ from the end of the tubing and over the ribs of the fitting.
- To open the jaws: In a continuous motion, pull the moving handle apart, down, then back towards the stationary handle.
- Place the crimping end of tool around the crimp ring. Push the handles together firmly until the jaws are completely closed. Repeat step 3 to release the tool from the crimped ring.
- Check for proper crimp with the Go/ No- Go gauge. Crimped ring should slide into the “Go” slot. Pressure test the PEX tubing and inspect before burying or normal use.
Apollo PEX Crimp Rings
APXCR3810PK| 3/8″| 10 Pack
APXCR1210PK| 1/2″| 10 Pack
APXCR1225PK| 1/2″| 25 Pack
APXCR1250PK| 1/2″| 50 Pack
APXCR12100PK| 1/2″| 100 Pack
APXCR3410PK| 3/4″| 10 Pack
APXCR3425PK| 3/4″| 25 Pack
APXCR34100PK| 3/4″| 100 Pack
APXCR15PK| 1″| 5 Pack
APXCR125PK| 1″| 25 Pack
Apollo PEX PRO Crimp Rings
APXCR12LT| 1/2″| 10 Pack
APXCR12LT25| 1/2″| 25 Pack
APXCR34LT| 3/4″| 10 Pack
APXCR34LT25| 3/4″| 25 Pack
Crimp Ring Removal Tool
- Set dial or thumb slide on tool to desired
- Cut PEX pipe close to fitting and insert small jaw inside fitting and compress handle, forcing cutter through crimp
- Reposition cutter to other side of crimp ring and compress handle forcing the Crimp ring open ring cutting sIze.
- Remove PEX ring from pipe.
- Reinsert removal tool into fitting and fully dlose the handles, forcing the cutting jaw into the PEX pipe.
- Repeat in several positions to free PEX pipe for removal.
Go/No-Go Gauge
- Slide the correct slot on the gauge around the crimped ring.
- If the ring does not fit into the slot at all, then the crimp is a “No-Go”. Adjust the crimping force on the tool and re-crimp the ring.
- If the ring slides into the slot and stops in the “Go” range, then the crimp is good.
- If the ring slides all the way into the slot, then the crimp ring is compressed too small and is a “No-Go”. Remove the ring and adjust the crimping force on the tool.
Crimp Rings vs. Pinch Clamps vs. Crimp Sleeves vs. Pros
Crimp Ring
- Copper material
- Use with brass or poly alloy fittings
- Gauge available to check for proper crimp
Pro Crimp Ring
- Copper material with plastic top
- Use with brass or poly alloy fittings
- Allows for hands free fastening
- Secures crimp ring position on pipe
- Guarantees proper ring placement
Crimp Sleeve
- Stainless Steel material
- Use with brass or poly alloy fittings
- One tool can clamp 1/2″ or 3/4″ sleeves
- Reduced equipment cost
- Secures crimp sleeve position on pipe
Pinch Clamp
- Stainless Steel material
- Use with brass or poly alloy fittings
- One tool can clamp several ring sizes
- Reduced equipment cost
Pro Pinch Clamp
- Stainless Steel material with plastic tab
- Use with brass or poly alloy fittings
- One tool can clamp several ring sizes
- Allows for hands free fastening
- Secures crimp ring position on pipe
- Guarantees proper ring placement
Rings, clamps, and sleeves may be buried but should be wrapped with pipe insulation prior to burying.
Stainless Steel Crimp Sleeve Combo Tool
- Cut PEX tubing square, leaving a clean, even edge. Remove any burrs.
- Slip sleeve on tube and position fitting into tube.
- Set tool 1/8 in. to 1/4 in. from end of tube. Crimp sleeve with tool.
- Use the Go/No-Go Gauge to ensure a leakproof joint.
Use with Stainless Steel Crimp Sleeves ONLY. Do not use with Zurn® Qickclamp™.
Apollo PEX Stainless Steel Crimp Sleeves
PXSS1210PK| 1/2″| 10 Pack
PXSS1225PK| 1/2″| 25 Pack
PXSS3410PK| 3/4″| 10 Pack
PXSS3425PK| 3/4″| 25 Pack
Quick Pinch Clamp Tool
- Cut PEX tubing square, leaving a clean, even edge. Remove any burrs.
- Slip PEX pinch clamp over tubing and insert fitting. Place pinch clamp 1/8” below edge of tubing.
- Place PEX pinch clamp nub between tool jaws and ratchet the clamp until the PEX Pinch Clamp Tool auto-releases. This action will assure that the PEX pinch clamp is fully engaged.
- Pressure test the PEX tubing and inspect before burying or normal use. If there are any signs of leaks, repeat the total procedure.
For use with Apollo, Watts®, Murray®, and Oetiker® PEX cinch clamps. Do not use with Zurn® Qickclamp™ PEX crimp rings.
Apollo PEX Pinch Clamps
PXPC3810PK| 3/8″| 10 Pack
PXPC1210PK| 1/2″| 10 Pack
PXPC1225PK| 1/2″| 25 Pack
PXPC12100PK| 1/2″| 100 Pack
PXPC3410PK| 3/4″| 10 Pack
PXPC3425PK| 3/4″| 25 Pack
PXPC34100PK| 3/4″| 100 Pack
PXPC15PK| 1″| 5 Pack
PXPC110PK| 1″| 10 Pack
One Hand Pinch Clamp Fastening Tool
- Cut PEX tubing square, leaving a clean, even edge. Remove any burrs.
- Slip PEX pinch clamp over tubing and insert fitting. Place pinch clamp 1/8″ below edge of tubing.
- Place pinch clamp nub between tool jaws and ratchet the clamp (approximately seven times) until the LEDlight comes on. This will assure that the pinch clamp is fully engaged.
- To release the Pinch Tool, rotate the release lever on the side. It is very important to complete the pinch process before releasing the tool.
The LED light may not turn on after more than 7 ratchets when installing some
1 in. pinch clamps. Don’t overclamp! Check with specification of pinch clamp
manufacturer.
For use with Apollo, Watts®, Murray®, and Oetiker® PEX pinch clamps.
Do not use with Zurn® Qickclamp™. Do not use the fastening tool to remove
pinch clamps.
Apollo PEX Pinch Clamps
PXPC3810PK| 3/8″| 10 Pack
PXPC1210PK| 1/2″| 10 Pack
PXPC1225PK| 1/2″| 25 Pack
PXPC12100PK| 1/2″| 100 Pack
PXPC3410PK| 3/4″| 10 Pack
PXPC3425PK| 3/4″| 25 Pack
PXPC34100PK| 3/4″| 100 Pack
PXPC15PK| 1″| 5 Pack
PXPC110PK| 1″| 10 Pack
Pinch Clamp Removal Tool
- Slide the pinch clamp nub into the removal tool slot. If the nub is too large to fit into the tool, use the clamp tool to pinch the clamp one more time.
- Twist the nub with the tool until the clamp breaks or loosens.
- Remove the tool from the clamp, then remove the clamp from the pipe.
Tool head can be removed and used on a standard 1/2″ socket wrench.
Expansion PEX Tool
- Lightly grease the cone of the expansion tool.
- Attach the expansion head onto the expansion tool.
- Cut pipe squarely.
- Place an expansion sleeve onto the end of the pipe.
- Open the tool handles fully and gently insert the tool head into pipe until it stops.
- Expand by pressing the tool handles together. Open handles, rotate tool and repeat. Refer to the chart below for the recommended number of expansions per tubing size.
- Expansion is complete when the pipe and sleeve are against the shoulder of the tool head.
- Immediately remove the tool from the pipe and sleeve. Insert the fitting until its shoulder touches the sleeve end. Pipe may take up to two minutes to fully seal fitting.
Tubing Size | Number of Expansions |
---|---|
1/2″ | 3- 4 |
3/4″ | 7- 9 |
1″ | 12- 14 |
Apollo Expansion PEX Sleeves
EPXS1225PK| 1/2″| 25 Pack
EPXS3425PK| 3/4″| 25 Pack
EPXS125PK| 1″| 10 Pack
HOW TO INSTALL
PEX connections
Crimp ring connection:
- Fitting shoulder.
- Pipe is cut squarely and stops at fitting shoulder.
- Position the ring or clamp 1/8″ – 1/4″ from the end of the pipe, over the two ends ribs of the fitting.
- The ring or clamp is evenly compressed over the pipe.
- The PEX material is uniformly compressed between the ribs, resulting in a leak-free joint.
Pinch clamp connection:
- Keep all components clean until ready for use. Dirt, water, or other contaminants on mating contact surfaces of the clamp, tubing, or fitting can result in an inferior assembly. When in doubt, wipe clean before assembly.
- Cut PEX pipe squarely and remove burrs.
- Slide ring or clamp over end of PEX pipe and pipe over fitting to the fitting shoulder. Position ring 1/8″-1/4″ from pipe end, over the two ribs closest to the end of the fitting.
- Crimp accroding to tool directions.
- Maximum root gap in nub of clamp after crimping is 0.08”. If the gap exceeds this limit, the tool should be recalibrated. The existing joint should be reclamped with a new clamp.
All Apollo PEX tools are pre-calibrated from the factory to perform up to
10,000 fastens.
If you feel your tool needs calibrating to perform a correct fasten,
calibration instructions will be on the instruction sheet for your tool at
www.apolloflow.com/literature.
Rings, clamps, and sleeves may be buried but should be wrapped with pipe
insulation prior to burying.
OVERVIEW
Brass PEX Fittings
Apollo PEX Brass Fittings are used for making junctions or directional changes
with PEX pipe constructed potable water systems.
All Apollo PEX Brass Fittings have barb ends unless otherwise noted.
All Apollo PEX Fittings comply with the U.S. Safe Water Drinking Act (SWDA)
and the 2011 U.S. Reduction of Lead in Drinking Water Act by containing equal
to or less than 0.25% lead.
Specifications:
Use Apollo PEX Brass Fittings with Apollo PEX pipe and fasten to pipe using Apollo Crimp Rings, Apollo Pinch Clamps, or Apollo Crimp Sleeves with Apollo PEX Tools. Brass PEX fittings can be used with Apollo PEX-A or PEX-B pipe. Brass Expansion PEX fittings can only be used with PEX-A pipe. Follow all instructions included with Apollo tools, fittings, and fasteners.
Approvals:
- ASTM F877 and F1807 Conformance – Third Party Certified
- NSF 14 and 61
- IAPMO
- CSA B137.5
Poly Alloy PEX Fittings
Apollo PEX Poly Alloy Fittings are used for making junctions or directional
changes with PEX pipe constructed potable water systems. Poly Alloy fittings
are well-suited for hard water systems.
Apollo PEX Poly Alloy Fittings are a polysulfone/polyenylsulfone blended
polymer.
All Apollo PEX Poly Alloy Fittings have barb ends unless otherwise noted.
Specifications:
Use Apollo PEX Poly Alloy Fittings with Apollo PEX pipe and fasten to pipe using Apollo Crimp Rings or Apollo Pinch Clamps, or Apollo Crimp Sleeves with Apollo PEX Tools. Poly Alloy PEX fittings can be used with Apollo PEX-A or PEX-B pipe. Poly Alloy Expansion PEX fittings can only be used with PEX-A pipe. Follow all instructions included with Apollo tools, fittings, and fasteners. DO NOT overtighten threaded fittings.
Approvals:
- ASTM F877 and F2159 Conformance – Third Party Certified
- cNSF®us pw-G
- IAPMO
- CSA B137.5
Expansion PEX Fittings
Apollo Expansion PEX Fittings (brass and poly alloy) are used for making
junctions or directional changes with PEX-A pipe constructed potable water
systems.
All Apollo Expansion PEX Fittings have barb ends unless otherwise noted.
All Apollo Expansion PEX Fittings comply with the U.S. Safe Water Drinking Act
(SWDA) and the 2011 U.S. Reduction of Lead in Drinking Water Act by containing
equal to or less than 0.25% lead.
Specifications:
Use Apollo Expansion PEX Fittings with Apollo PEX-A pipe and fasten to pipe
using Apollo Expansion Sleeves. Brass Expansion PEX fittings can only be used
with PEX-A pipe. Follow all instructions included with Apollo tools, fittings,
and fasteners. Compatible with Uponor (Wirsbo) ProPEX™. (ProPEX™ is a
trademark of Uponor [Wirsbo].)
Approvals:
Expansion PEX Brass Fittings
- ASTM F877 and F1807 Conformance – Third Party Certified
- IAPMO
- NSF 14 and 61
- CSA B137.5
Expansion PEX Poly Alloy Fittings
- ASTM F2159 Conformance – Third Party Certified
- NSF-pw (Standards 14 & 61)
- IAPMO
- CSA B137.5
PEX Brass Crimp Fittings
Friction Loss – Equivalent Feet of PEX Tubing
Size | Coupling | Elbow | Tee Run | Tee Branch |
---|---|---|---|---|
3/8″ | 2.9 | 9.2 | 2.9 | 9.4 |
1/2″ | 2.0 | 9.4 | 2.2 | 10.4 |
3/4″ | 0.6 | 9.4 | 1.9 | 8.9 |
1″ | 1.3 | 10.0 | 2.3 | 11.0 |
PEX Poly Alloy Crimp Fittings
Friction Loss – Equivalent Feet of PEX Tubing
Size | Coupling | Elbow | Tee Run | Tee Branch |
---|---|---|---|---|
1/2″ | 7.1 | 16.5 | 7.2 | 17.9 |
3/4″ | 4.8 | 17.4 | 6.6 | 17.7 |
1″ | 4.5 | 18.0 | 6.0 | 17.0 |
Pressure Drop
PSI per Foot of PEX Tubing
gpm | 3/8″ | 1/2″ | 3/4″ | 1″ |
---|---|---|---|---|
1 | 0.070 | 0.016 | ||
1.5 | 0.149 | 0.034 | ||
2.2 | 0.303 | 0.069 | ||
2.5 | 0.385 | 0.087 | ||
3 | 0.539 | 0.122 | 0.023 | |
3.5 | 0.717 | 0.162 | 0.030 | |
4 | 0.208 | 0.039 | ||
5 | 0.314 | 0.059 | ||
6 | 0.440 | 0.082 | 0.024 | |
7 | 0.586 | 0.109 | 0.032 | |
8 | 0.140 | 0.041 | ||
9 | 0.174 | 0.051 | ||
10 | 0.211 | 0.062 | ||
11 | 0.252 | 0.074 | ||
12 | 0.296 | 0.087 | ||
13 | 0.343 | 0.101 | ||
14 | 0.116 | |||
15 | 0.148 | |||
16 | 0.184 | |||
17 | 0.224 | |||
18 | 0.267 | |||
= 8 fps per size tubing |
NOTE: Maximum flow for each size based on 12 fps velocity. PSI x 2.307 = head loss.
Brass Push To Connect Fittings
Tectite by Apollo Push-To-Connect fittings are the fastest, cleanest and simplest way to join any combination of copper, CPVC, PE-RT and PEX pipe without the use of tools, solder, open flame or glue.
Simply insert the pipe to allow the high-strength stainless steel teeth to
grip the pipe securely against the specially designed O-ring. Fitting removal
and reuse is just as simple using a simple demount clip (sold separately).
After assembly, fittings may be rotated for simpler installation in tight
spaces.
All Tectite by Apollo fittings are approved for use in both potable water and
hydronic heating piping systems.
Features:
- Constructed of lead free dezincification resistant (DZR) brass for superior reliability
- Push-to-connect joints require no heat, solder, solvents or tools
- Push-to-connect design allows for a simple and fast installation on any combination of copper, PEX, CPVC or PE-RT pipe
- Corrosion resistant for greater
- Lifetime warranty on most fittings. Refer to Apollo Warranty on www.apolloflow.com for item specific information.
Specifications:
- Maximum Working Pressure: 200 psi
- Temperature Range: 32º-250º F
- Approved for behind-the-wall with no access and burial
- Ideal for potable water and hydronic heating applications
Approvals:
- NSF 61
- ASSE1061
- IAPMO
- Meets UPC, IPC, and cUPC standard requirements
Push Fittings
How to connect:
- Cut pipe.
- Mark the insertion depth using the depth gauge
- Push pipe (A) and twist (B) into fitting until fitting edge meets insertion line.
How To Disconnect:
- Removal tool (sold separately).
- Place Tool around pipe
PEX Tubing
PEX tubing is cross-linked, high-density polyethylene. It’s available in
white, red, or blue colors for easy identification of hot and cold water
lines.
Apollo PEX tubing is type PEX-B (PE-Xb, PEXb). The silane method, also called
the “moisture cure” method, results in PEX-B. In this method, cross-linking is
performed in a secondary post-extrusion process, producing cross-links between
a cross-linking agent. The process is accelerated with heat and moisture. The
cross-linked bonds are formed through silanol condensation between two grafted
vinyltrimethoxysilane (VTMS) units, connecting the polyethylene chains with
C-C-Si-O-Si-C-C bridges.1
PEX tubing is for use in hot and cold potable water distribution systems as
well as hydronic radiant heating systems. PEX tubing can also be used in
“continuously recirculating” plumbing systems up to 140°F while maintaining
chlorine resistance.
Features:
- Tough
- Flexible
- Less expensive than other plumbing materials
- Copper tube size dimensions (CTS)
- Available in white, red, or blue
Standards / Certifications:
- PEX 5006 – SDR 9
- Meets ASTM F876/F877
- cNSFus-pw/rfh
- ANSI/NSF Standards 61 & 14
- cUPC
- CSA B137.5
Pressure & Temperature:
- 160 psi @ 73° F, 100 psi @ 180° F
Installation:
To cut PEX tubing, use a PEX tubing cutter and cut at a 90° angle. Clear the
cut end of any burrs or debris. PEX tubing can be run through holes drilled
into the center of studs or by using straps and hangers. Bend supports can be
used to make bends and angles instead of having to cut the tubing and use
fittings. A variety of barb fittings or push type fittings can be used with
PEX tubing. Do not expose PEX tubing to direct sunlight.
It is recommended to insulate hot water lines with standard foam polyethylene
pipe insulation to prevent heat loss.
If installing in an area that experiences harsh winters, it’s recommended to
insulate both hot and cold water lines to prevent freezing.
http://en.wikipedia.org/wiki/Cross-
linked_polyethylene
Fluid Capacity of Apollo PEX Tubing
Nominal Size| Gallons/100′ of PEX Tubing
3/8″| 0.53
1/2″| 0.96
3/4″| 1.40
1″| 3.10
Expansion PEX Tubing
PEX-A tubing is cross-linked, high-density polyethylene. All Apollo Expansion
PEX is opaque in color and is available with black, red, or blue print lines
for easy identification of hot, cold, and main water lines.
Apollo uses the high-pressure peroxide method of cross-linking which is also
known as PEX-A.
Apollo Expansion PEX pipe is produced using the high-pressure peroxide method
for crosslinked polyethylene (PEXa) in accordance with ASTM F876, F877, CSA
B137.5 and PPI TR-3, and is certified to NSF 14/61 standards.
Apollo Expansion PEX pipe also meets the requirements of ASTM F2023 for
chlorine resistance. Apollo Expansion PEX pipe is manufactured using a quality
management system which has been certified to the latest version of ISO 9001
Use of Apollo Expansion PEX pipe in heating systems requires corrosion
protection and/or isolation by using a heat exchanger or non-ferrous
components throughout the system.
Features:
- Superior flexibility allows for fewer joints, thus reducing leak points
- Expandable and allows for “full flow”
- Less coil memory than traditional PEX pipe and resists the urge to remain coiled
- Compatible with both expansion and crimp, clamp or sleeve methods of joining
- Heat-repairable if kinked during installation, thus further eliminating additional repair connections
- Shape memory inherent in PEX-A tubing results in the shrinking of expanded pipe to normal size, creating strong, durable, and reliable ASTM F1960 fitting connections
- Maximum cross-linking increases flexibility and resistance to cracking
- Copper tube size dimensions (CTS)
- Available in black, red, or blue print lines
- Approved for use with brass and poly alloy crimp fittings (ASTM F1960 and ASTM 1807)
- 25 year warranty
Standards / Certifications:
- PEX 3006 – SDR 9
- Meets or exceeds: ASTM F876/F877/F1807/F1960/F2023/F2080/F2155
- Meets ANSI/NSF 61 & 14
- Meets CSA B137.9
Maximum Pressures & Temperatures:
160 psi @ 73.4° F (1055 kPa @ 23° C), 100 psi @ 180° F (690 kPa @82.2° C), 80
psi @ 200° F (550 kPa @ 93.3° C)
Design factor 0.50 (per ASTM F876, CSA B137.5)
Installation:
Cut PEX tubing at a 90º angle using a PEX tubing cutter. Clear the cut end of
any burrs or debris. PEX tubing can be run through holes drilled into the
center of studs or by using straps and hangers. Bend supports can be used to
make bends and angles instead of having to cut the tubing and use fittings. A
variety of barb insert fittings or push type fittings can be used with PEX
tubing. DO NOT expose PEX tubing to direct sunlight. It is recommended to
insulate hot water lines with standard foam polyethylene pipe insulation to
prevent heat loss. If installing in an area that experiences harsh winters,
it’srecommended to insulate both hot and cold water lines to prevent freezing.
Compatible with Uponor (Wirsbo) ProPEX™. (ProPEX™ is a trademark of Uponor
[Wirsbo].)
The maximum temperature and pressure ratings of Apollo Expansion PEX pipe are
in accordance to ASTM F876, CSA B137.5 and PPI TR-3. The designer shall
determine the actual conditions and apply the appropriate and additional
design factors as required for any particular project. The temperature and
pressure ratings apply to the application of Apollo Expansion PEX pipe for
conveying heating and cooling water at the 2.0 safety factor on allowable
working pressure according to ASTM and CSA. According to the Apollo Expansion
PEX warranty, the warranty period of 25 years is for operating conditions at
or below 180ºF (82.2ºC) in permitted applications when the handling, use,
installation and maintenance continually complies with all Apollo Expansion
PEX technical guidelines.
Article No.
| Nom. Size in| Avg OD A in (mm)| Min. Wall Thickness B in (mm)| Weight lb/ft
(kg/m)| Capacity gal/ft (l/m)
---|---|---|---|---|---
EPPBXXX12 EPPRXXX12 EPPWXXX12|
1/2
| 0.625
(15.88)
| 0.070
(1.78)
| 0.06
(0.08)
| 0.0098
(0.1222)
EPPBXXX34 EPPRXXX34 EPPWXXX34|
3/4
| 0.875
(22.22)
| 0.097
(2.47)
| 0.10
(0.15)
| 0.0189
(0.2356)
EPPBXXX1 EPPRXXX1 EPPWXXX1|
1
| 1.125
(28.58)
| 0.125
(3.18)
| 0.17
(0.26)
| 0.0316
(0.3939)
Do Not Use with PEX
Liquid-based leak detectors, adhesive tape, pipe dope, linseed oil,
threading compound, putty, mineral oil, petroleum products, metal pipe
hangers.
Leave Excess Tubing
Leave extra tubing at the beginning and end of runs to simplify connection to
manifolds and end points and to make connections without straining the tubing
or connection. Immediate connection to a manifold or transition fittings and
then making the run reduces the chance of cutting tubing too short.
Identify Tubing Runs
Clearly and permanently mark each run at each end to identify the fixture it
supplies (hot or cold water, bathroom sink, kitchen sink, basement toilet,
etc). Do not apply adhesive labels to PEX pipe.
Thermal Expansion
Because PEX tube expands and contracts at about 1″ per 100′ of pipe for every
10°F change in temperature you must allow for expansion and contraction in
long runs. This can be accomplished with an offset or expansion loop.
PEX and Concrete
Tubing installed within or under concrete slabs should be continuous lengths
of PEX tube. Do not install fittings beneath concrete.
Minimum Bend Radius
Do not bend tube too tightly. The minimum recommended bend radius is six times
the tube size (i.e. ½” tube = 3″ bend radius). When making a 90° turn, use
bend supports.
Pipe Hangers
Plastic hangers are recommended for use with Apollo PEX tubing. To prevent
noise transfer, only use hangers that keep the tube off of the nailing
surface. Hangers should be used every 32″ on horizontal runs and every 4′ on
vertical runs. Allow the tube to dip between hangers and never over tighten.
To prevent stress on the crimp joints, always support tubing before and after
the fitting.
Tube Through Studs
Grommets should be used when running tubing through studs to prevent damage
and reduce noise transfer. Tubing that is run within 2″ of a stud nailing
surface must be protected with a metal stud guard.
Stubouts
A copper stubout may be used to exit a branch from a wall. If a stubout is
used, take care not to rotate the connection when cutting the end off. Always
check local codes on the use of copper stubouts.
Trenching
If PEX tubing is placed in a trench, leave sufficient excess to allow for
expansion and contraction when temperatures change in the tubing.
PEX Tubing at Expansion Joints
Add a protective layer of insulation or place the tubing into the material
underneath if installing PEX tubing under expansion joints.
Temperature and Sunlight
Keep PEX tube away from extreme temperatures – 12″ away from recessed lighting
and 6″ away from gas vents. Also, keep away from attics, crawl spaces, outside
walls, or insulate per plumbing codes. Keep out of direct sunlight.
Excessive Pressure and Temperature
Apollo PEX tubing is rated up to 160 psi at 73° F or 100 psi at 180° F.
Exceeding these ratings will void the warranty.
Excessive Heat
Soldering – Do not solder near Apollo PEX tubing.
Water Heaters and Boilers – Use a minimum of 18″ of metal tubing to transition
between Apollo PEX tubing and the water heater/boiler.
Freeze Protection
Apollo PEX is resistant to freeze damage, but freeze protection is recommended
that is typical to the area where installing. Fittings and connections can be
damaged if the plumbing system freezes.
Thawing a Frozen System
Do not send electrical currents through a PEX plumbing system. Do not use an
open flame to thaw a PEX plumbing system. A hot air gun may be used as long as
the temperature does not exceed 300°F (149°C). Do not use a hot air gun on one
spot for more than five minutes at a time. Do not heat pipe until it changes
color.
Damaged Pipe
Do not splice PEX pipe in inaccessible locations. If a splice is necessary at
a point underground, insulate the coupling and splice point to protect it from
corrosion and stress. Always perform a leak and pressure test after making a
splice.
Bundling Lines
Run hot and cold lines in separate groups to avoid transferring heat between
hot and cold lines.
Inspection
Always inspect PEX tubing for damage and proper fastening prior to testing.
Also, check all fitting and manifold connections. Repair or replace as needed.
Pressure test the system with air or water at completion.
Expansion Loops
PEX tubing expands and contracts approximately 1″ per 100′ of tubing for every 10°F change in temperature. Because of this expansion and contraction, expansion loops should be installed to compensate for these changes without damage to the plumbing system. When creating an expansion loop, make sure there is adequate space for the loop to expand and contract. Do not install the loop so it’s touching studs or joists on both sides. These loops will expand when the pipe is heated and contract when the pipe cools or the building is unheated.
Conventional Plumbing Method
The conventional (or trunk and branch) method has one main trunk line with smaller branch lines delivering water to various fixtures. This method uses PEX tubing with push or barb fittings and is the fastest, easiest way to get water from meter to fixtures. However, long waits for hot water often occur .
PEX MANIFOLDS
Manifold or Home-Run Plumbing Method
The manifold or home-run plumbing method provides a distribution point to all
fixtures. This method uses PEX tubing with a manifold consisting of the same
number of ports as fixtures available, and push or barb fittings. Manifolds
offer a variety of benefits:
- Control water at one central location.
- Faster delivery of hot water.
- Save Time and Money – Manifolds allow you to make longer continuous runs of PEX pipe, meaning you buy fewer fittings and spend less time installing.
- Fewer Possible Leaks – Longer continuous runs with fewer crimp connections means fewer chances of leaks and avoiding the possibility of thousands of dollars in water damage.
- Controls Scalding – When plumbed so that each branch line feeds only one fixture, the manifold greatly reduces pressure fluctuations and temperature swings that cause scalding.
- Quiet Plumbing – Longer runs of pipe using fewer fittings means smoother bends and turns which reduces line noise and “water hammer”.
Manifolds
Each manifold has a galvanized back plate for easy mounting to any structure.
The cover plate, for labeling purposes, is constructed of 1/4″ ABS. All
manifolds are bolted to the back plate, rather than screwed. Each manifold
consists of two inlet ports that supply the dual chambers. Typically one inlet
is used for cold water supply, and the other inlet is used for hot water
supply. However, both inlets may be used for either hot or cold water. The
inlets are not temperature specific. The water inlets connections are 3/4″ PEX
Barb, The outlets are 1/2″ MPT. 1/2″ FPT Swivel x Barb valves are included.
Each manifold is individually boxed, and includes red and blue labels for
indicating the destination fixtures. Keep the manifold in it’s carton until
ready for installation. Protect the manifold from dust and debris until
plumbing system is fully installed.
How To Install:
- Count the number of cold and hot water locations in the house. Be sure to include outside hose bibs and the refrigerator ice maker.
- Make sure the manifold has as many ports as the house has hot and cold locations.
- Find an accessible location near the water heater, but not closer than 18″ from the water heater outlet, to place the manifold.
- Attach the shut off valves.
- Position the manifold in the desired location and nail or screw the mounting bracket to the studs. Make sure all valve handles have room for operation.
- Attach 1/2″ PEX pipe to the inlets and outlets and crimp or clamp securely. Close and cap all unused manifold ports.
- Label each connection to the water location it supplies. Labels are included with each Apollo manifold.
Manifold Installation Warnings:
- Before and after installation, ensure manifold is kept in a location with limited exposure to chemicals, paint, hazardous materials, debris, excessive heat, direct flame, or moving objects that could cause damage.
- The manifold should be located in an area that will not be covered permanently with sheetrock, plywood, or paneling.
- Manifolds should not be installed or kept in a location exposed to freezing temperatures.
- Do not allow water to freeze in the manifold.
- Do not use pipe dope or tape to seal any fittings on the manifold.
- Care should be taken not to over or under tighten fittings.
- Distribution lines must connect to the connecting valves in a straight line perpendicular to the manifold as to avoid bending stress on the valves.
- Manifolds should be installed per all local and national building/plumbing codes. Where a conflict exists between installation instructions and local requirements, the local codes shall take precedence.
- The installer must also meet all qualifications required by the state and/or local administrative authority administering the provisions of the code where PEX piping is installed.
- Apollo is not responsible for leaks and property damage caused by failure to follow the installation instructions.
www.apolloflow.com
The Mosack Group, Inc.
Mint Hill, NC 28227
1.888.229.2874
References
- Cross-linked polyethylene - Wikipedia
- Apollo by Mosack Group – Your complete potable water solution
- IIS Windows Server
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