GFA SI 25.15-3000 Elektromat Safedrive Instruction Manual
- June 5, 2024
- GFA
Table of Contents
- Installation Instructions
- ELEKTROMAT
- Model: 10003166 10012
- 1 General safety information
- 2 Technical data
- 3 Integrated safety brake
- 4 Mechanical installation
- 5 Electrical installation
- 6 Limit switch setting
- 7 Motor connection
- 8 Alternative motor connection
- 9 Limit switch connection
- 10 Emergency manual operation (hand chain operator)
- 11 Completion of commissioning / testing
- 12 Disposal
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Installation Instructions
ELEKTROMAT
SI 25.15-30,00
Model: 10003166 10012
Status: 25.01.2022
GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
info@gfa-elektromaten.de
Symbols
Warning – Potential injury or danger to life!
Warning – Danger to life from electric current!
Note – Important information!
Requirement – Required action!
Schematic representations are based on product examples. Deviations from delivered products are possible.
1 General safety information
Specified use
The drive unit is intended for vertically moving doors that need to be secured
against dropping. A safety brake is integrated into the gearbox. The drive
unit must be mounted directly on the shaft of the door. The drive unit must be
protected against moisture and aggressive environmental conditions (such as
corrosive substances). The drive units are only suitable for indoor use.
Appropriate protective measures must be taken for outdoor installation. The
drive unit is not intended for hazardous areas. The values specified in the
technical data of the drive unit must not be exceeded. The safe operation can
only be ensured if used as specified.
Target audience of these installation instructions
These installation instructions are geared towards qualified persons trained
in the handling of door systems. Expert knowledge, relevant skills and
practical experience are what set apart qualified persons. They are capable of
safely carrying out the tasks involving installation, maintenance and
modernisation according to the instructions.
Safe operation
The safe operation of the product can only be ensured if it is used as
specified. Follow the installation instructions. Observe all specifications,
especially warnings, when installing the product in the overall system. GfA is
not liable for damage resulting from non-observance of the installation
instructions. The resulting overall system must be reassessed for its safety
in accordance with applicable standards and directives (e.g. CE marking).
These installation instructions refer only to a part of the overall system and
are not sufficient as the sole instructions for the overall system. The
installer of the system must prepare the instructions for the overall system.
We recommend entering the danger area of the system only when the drive unit
is at a standstill.
Warning – Failure to follow these installation instructions may result in severe injury or death.
- Please read these instructions before using the product.
- Keep these instructions handy.
- Include these instructions when passing on the product to third parties.
Warning – Danger from improper use of the product!
- Do not let children operate the product unsupervised or use as a toy.
Warning – Danger to life from incorrect installation!
Work carried out improperly may result in death or severe injury from
electrical current or falling parts.
- Allow only competent people to carry out the work.
- Disconnect all cables from the power supply.
- Observe valid regulations and standards.
- Use suitable tools.
Warning! Danger to life from falling objects if the drive unit is subjected
to impermissible forces.
Inadmissible forces (examples: collision with a forklift, dropping the drive
unit, tearing or pulling on the motor) lead to damage to the drive unit. There
is a risk of severe injury or death from falling objects.
- Prevent impermissible forces from acting on the drive unit,
- Check the drive unit for damage if impermissible forces have acted on it. Look even for minor damage. Lock the door during the inspection.
- Contact the service department if you have difficulty assessing the damage.
2 Technical data
| Designation | Unit | |
|---|---|---|
| Output speed | 15 | rpm |
| Output torque | 250 (200) 1) | Nm |
| Output / hollow shaft | 30,00 | mm |
| Series | SG 63F | – |
Limit switch range
(maximum revolutions of the output / hollow shaft)| 20| –
Supply voltage| 3N~ 400| V
Operating current| 2,30| A
Operating frequency| 50| Hz
Power factor cos φ| 0,53| –
Safety circuit| 24| V
Degree of protection| IP 65| –
Temperature range| -10 / +40 (+60) 2)| °C
Operating sound pressure level| < 70| dB(A)
Maximum output speed OPEN / CLOSE
for frequency inverter operation| 26 / 15| min-1
Cycles per hour| 10 (4,2)1)| h-1
Max. holding torque| 250| Nm
Locking torque| 510| Nm
Safety brake (testing centre / approval number)| 14-003612-PR02| –
Manual force emergency manual operation| 132| N
- Specification in ( ) according to EN 60335-2-103.
- When using a temperature range of +40°…+60°C use half of maximum cycles per hour.
3 Integrated safety brake
A safety brake is integrated into the gearbox of this ELEKTROMATEN. The safety brake protects against the door dropping due to breakage or wear of the gear teeth. The safety brake works regardless of the mounting position, speed and rotating direction. It is maintenance-free. The specification of the locking torque and the approval number of the safety brake are available in the technical data of these instructions.
Warning – Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN EN 12604/DIN EN 12453) to move the door by emergency manual operation, this indicates a stalling on the drive unit or door. Releasing the stalling may cause the door to drop.
- Adopt a secure position.
- For drive units with brake, the emergency manual operation must be carried out against the closed brake.
4 Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not be exceeded, even for maximum holding torques or locking torques ( refer to technical data).
Connection elements
• Self-locking connection elements with a minimum strength of 800 N/mm2 (8.8)
must be used.| • Utilize the hole diameter to the full.| • Use adequately
dimensioned washers for elongated holes.
---|---|---
|
|
Permissible mounting positions
Mounting
Three elongated holes are provided for mounting.
• Use at least 2 of these (1) for mounting. Always use elongated hole 1.
A key is used to connect to the door shaft.
• Use a key that is at least as long as the hollow shaft (2).
Installation
The descriptions below apply to general door specifications. The specifications of the door manufacturer must also be observed during installation.
**** Warning – Potential injury or danger to life!
- During installation, be sure to use a lifting device that has a sufficient loadcarrying capacity.
• Thoroughly grease the door shaft.
• Mount the keys. Pay attention to the possible versions A or B.
• Attach the drive unit.
• Tighten all connection elements (M12) to 75 Nm. Install all other connection elements according to the specifications of the door manufacturer.
• Secure the keys (version B only).
5 Electrical installation
Warning – Danger to life from electric current!
- Switch the mains OFF and check that the cables are de-energised
- Observe the applicable regulations and standards
- Make a proper electrical connection
- Use suitable tools
Performing electrical installation
| Remove the cover. | Insert the motor plug. | Insert the limit switch plug. |
|---|---|---|
| 
Completing the electrical installation
Mount the cable entries and/or cable glands.
6 Limit switch setting
The setting of the final limit positions OPEN and CLOSE is described in the instructions for the door control.
The door control must meet Performance Level c!
Use only door controls that evaluate the limit switch according to EN 12543 and meet Performance Level c.
7 Motor connection
| M1 | Motor |
|---|---|
| X13 | Motor plug |
8 Alternative motor connection
| M1 | Motor |
|---|---|
| X13 | Motor plug |
9 Limit switch connection
| F10 | Thermal contact |
|---|---|
| S10 | Emergency manual operation |
| X12 | DES connection |
| 1 | Safety circuit |
| 2 | Channel B (RS485) |
| 3 | Ground |
| 4 | Channel A (RS485) |
| 5 | Safety circuit |
| 6 | Supply voltage |
10 Emergency manual operation (hand chain operator)
Emergency manual operation is designed for opening or closing the door without power supply. Its activation interrupts the control voltage. Electrical operation is no longer possible.
Warning - Injuries due to incorrect operation!
- Switch off voltage.
- Adopt a secure position.
- For drive units with brake, the emergency manual operation must be carried out against the closed brake.
Warning – Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN
EN 12604/DIN EN 12453) to move the door by emergency manual operation, this
indicates a stalling on the drive unit or door. Releasing the stalling may
cause the door to drop.
- Adopt a secure position.
- For drive units with brake, the emergency manual operation must be carried out against the closed brake.
Caution - Damage to components!
- Do not move the door beyond the final limit positions.
Switch on by pulling the red handle. Open or close by pulling the chain. Switch off by pulling the green handle.
11 Completion of commissioning / testing
Check the following components and after that, mount all covers.
Gearbox
Check drive unit for oil loss (a few drops are not critical). Protect output
shaft permanently against corrosion.
Safety brake in the gearbox
The safety brake requires no maintenance or inspection.
Warning - Danger of the door dropping
In the case of a gearbox damage, the internal safety brake is triggered to
prevent the door from dropping. The gearbox stalls. Releasing the stalling may
cause the door to drop!
- Block the door for pedestrians and vehicles.
- Do not release the stalling. Do not use the emergency manual operation.
- Secure the door against dropping. Please observe the specifications of the door manufacturer.
- The drive unit needs replacement. Please observe the specifications of the door manufacturer.
Mounting
Check all mounting elements (consoles, torque brackets, screws, retaining
rings etc.) for tightness and impeccable condition.
Electric wiring
Check connection cables and cables for damage or pinches. Check screw and plug
connections for correct seating and electrical contact.
Emergency manual operation
Function to be checked in a de-energised state. Carry out functional test only
between final limit positions.
Limit switches
Check the final limit positions by opening and closing the door completely.
The safety zone must not be reached.
Entire drive unit
Note!
- Have the drive checked annually by a specialist.
- Shorter inspection interval for frequently used doors.
- Observe the applicable regulations and standards.
12 Disposal
Dispose of packaging
Dispose of the packaging material properly according to the local legal
regulations or recycle it.
Dispose of old devices
Dispose of old devices properly according to local legal regulations. Return
old devices to the return and collection systems available. You can also
return GfA products free of charge. Please apply enough postage to the package
and mark it as “old devices”.
Notice- Environmental damage!
The gearbox contains oil.
- Ensure proper disposal according to local legal regulations.
Declaration of incorporation
within the meaning of Machinery Directive 2006/42/EC for partly completed
machinery, Appendix II Part B
Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU
We,
GfA ELEKTROMATEN GmbH & Co. KG
declare under our sole responsibility that the following product complies with
the above directives and is only intended for installation in a door system.
Drive unit
SI 25.15-30,00
Part no.: 10003166 10012
We undertake to transmit in response to a reasoned request by the appropriate regulatory authorities the special documents on the partly completed machinery.
This product must only be put into operation when it has been determined that the complete machine/system in which it has been installed complies with the provisions of the abovementioned directives.
Authorised representative to compile the technical documents is the undersigned.
Düsseldorf, 10.08.2018
Stephan Kleine
CEO
Signature
The following requirements from Appendix I of the Machinery Directive
2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2, 1.3.3, 1.3.9, 1.5.1, 1.5.2,
1.5.4, 1.5.6, 1.5.7, 1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.2, 1.7.3, 1.7.4.3.
Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and gates – Safety in use of power
operated doors Requirements
EN 12604:2017
Industrial, commercial and garage doors and gates – Mechanical aspects –
Requirements
EN 60335-1:2012
Household and similar electrical appliances Safety – Part 1: General
requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6-2 Generic standards Immunity
standard for industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) Part 6-3 Generic standards Emission
standard for residential, commercial and light-industrial environments
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>