Sensata 6VW Series 6VWBC2 Multi-Modal Reliability Sensor User Guide

Sensata 6VW Series 6VWBC2 Multi-Modal Reliability Sensor User Guide

Introductions

This document is intended to provide basic information about configuration, installation, and commissioning of the Sensata 6VW sensor. It also includes information regarding the safe use and regulatory approvals. For more information, please reference the Sensata 6VW Operation Manual.

GLOBAL HEADQUARTERS
Sensata Technologies
529 Pleasant Street
Attleboro, MA 02703
Telephone: 508-236-3800

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by Sensata terms and conditions, which are available on request. Sensata reserves the right to modify or improve the designs or specifications of our products at any time without notice. All rights reserved. The Sensata Technologies logo is a trademark of Sensata Technologies. All other marks are the property of their respective owners.

Preparation

1. Get your Sensata IQ software licenses and login credentials
   

2. Get the Sensata IQ DIY App (Sensor Configuration Tool) for iOS or Android

3. iOS
   

4. Android
   
   

5. Get the Sensata IQ App (Monitoring Tool) for iOS or Android

6. iOS
   

7. Android
   

8. Follow the information in the Quick Start Guide

Configuration

The Sensata IQ DIY App is a powerful, yet simple tool to support remote configuration of the 6VW sensors. With the information gathered about your machine assets, you can quickly navigate through the Sensata DIY app and prepare yourself for the physical installation of the devices

Installation and Commissioning

Before beginning the installation process:

• Warning: The device must only be installed by a competent person is someone who has the necessary technical knowledge to inspect work equipment and plants that require monitoring. This specialist knowledge can be gained through vocational training, professional experience and recent professional activity.

• Warning: The asset the device is to be installed on must be in a safe condition before installation can begin.

• Warning: Do not remove or replace the battery in a hazardous area.

• Warning: Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic discharge.

• Warning: The sensor shall not be installed in a location where the external conditions are conducive to the build-up of electrostatic charge on such surfaces.

• Warning: Do not switch the device on or off or use any of the switches in the hazardous area.

• Warning: Do not remove or replace the battery in the hazardous area.

• Warning: Installation in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices.

• The equipment shall only be cleaned with a damp cloth.

• The sensor shall be installed on an earthed metal frame.

• Verify the connectivity and strength of the cellular or Wi-Fi network to ensure that the sensor will operate at the machine asset location before turning on the device. For support contact your local Field Application Engineer at
  Americas
  1 855 SENSATA (736 7282)
  industrial-iot@sensata.com
  EMEA
  Spain: +34 930 016 218
  Germany: +49 391 2881460
  industrial-ioteu@sensata.com

• The battery comes with the device, but it is not electrically connected when the device is shipped.

1. Use your hands to unscrew and remove the blue cover.
2. Remove the isolating paper tab.
3. To stud mount the device (recommended), properly clean the mounting surface. It should be clean and free of any residue, paint, or other objects (Consult the Operation Manual for additional mounting options and instructions.)
4. Prepare a flat surface using a spot face tool and drill pilot hole for tapping
5. Tap for desired threading (1/4” – 28 UNF or M8)
6. . Install sensor using the stud or adapter stud (Sensata part number 6VW3-01 or 6VW3- 09).
7. Turn the device on by using the slide switch.
8. Use your hand to replace and tighten the cover.

Shipping Considerations

• Contact Sensata Product Support to obtain a Return Materials Authorization (RMA) number.
• The unit was shipped to you with the battery inside but isolated. Remove the isolating paper tab to connect the battery. If returning the 6VW sensor, you may remove the battery assembly prior to shipping and dispose of properly.
• Primary lithium batteries are regulated in transportation by the U.S. Department of Transportation and are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ADR (European Ground Transportation of Dangerous Goods).
• It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.

Product Certifications

The 6VW sensor has several certifications and approvals including CE, FCC, ISED, RED, CSA, and ATEX. For a complete list of product certifications, see product datasheet available at sensata.com

Safety Information

For personal and system safety, and for optimum sensor performance, care should be given to read and understand the user documentation before installing, using, or maintaining this device. For more information, see the 6VW Operation Manual. For questions, contact customer support: Sensata Product Support contact information:
Americas
1 855 SENSATA (736 7282)
industrial-iot@sensata.com
EMEA
Spain: +34 930 016 218
Germany: +49 391 2881460
industrial-iot-eu@sensata.com

Battery Information

Replacing the battery assembly in hazardous locations The battery must not be replaced in hazardous locations. The device must be moved to a safe area. Review the instructions in the 6VW Operation Manual for more information. Replacing the battery assembly in ordinary locations Replace the battery assembly with a Sensata 6VW3-10. Follow the instructions in the 6VW Operation Manual for more information

Installation Considerations

When choosing an installation location and position, consider the need for access to the sensor.

Installation in Hazardous Areas

The device is covered by a hazardous area rating. It is the responsibility of the user to verify that the device has the necessary approvals required for the intended area of use. Warning: Installation in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review this document for any restrictions associated with safe installation. Configure the device outside of the hazardous area, prior to installation on the machine asset. Do not switch the device on or off inside the hazardous area.

Temperature Limits

As a safety precaution, the following limits must be observed for temperature: Storage Temperature: -40 to +85C (-40 to + 185F) 6VW Operating Temperature: -10 to +85C (-14 to + 185F) Hazardous area temperature:

Class I, Division 2, Groups A, B, C, D.
-40°C (-17°F) <= Tamb <=50°C (122°F)

ATEX IECEx Zone 0 Gas Intrinsically Safe
-40°C (-17°F) <= Tamb <=50°C (131°F)

General Notice

If the device has been exposed to a hazardous substance, a Safety Data Sheet (SDS) must be included with the returned materials. An SDS is required by law to be available to people exposed to specific hazardous substances.

Wireless Certifications

Telecommunications compliance

All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF (Radio Frequency) spectrum. Many countries require this type of product certification. Sensata works with governmental agencies to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.

Radio Equipment Directive (2014/53/EU)

Sensata complies with the Radio and Equipment Directive.

FCC approvals

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Caution

Changes or modification to the sensor not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

ISED approvals

This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license exempt RSS(s). Operation is subject to the following two conditions:

1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired operation of the device.

Ordinary Location Certifications

The United States of America and Canada

UL/cUL Listed,
UL file number: E525993
cUL file number: E475882

Contains FCC ID: VPYLBEE5HY1MW
Contains FCC ID: XMR201707BG96
Include/Link to/URL FCC Supplier Declaration of Conformity

Contains IC ID: 772C-LBEE5HY1MW
Contains IC ID: 10224A201709BG96
Include/Link to/URL IC Supplier Declaration of Conformity

Operation is subject to the following two conditions:

1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.

Complies with Canada ICES-003(B)/NMB-003 (B)

Hazardous Location Certifications

Applicable model numbers.
6VWBB1, 6VWBC1, 6VWBA1
Standards| Rating| Report & Certificate
---|---|---
IEC 60079-0

IEC 60079-11

| Explosive atmospheres – Part 0 – General requirements

Explosive atmospheres – Part 11: Equipment protection by intrinsic safety “i”

Marking

IECEx: Ex ia IIC T4 Ga ATEX: CE Ex II 1 G

Ingress protection: IP68

Rated ambient temperature range (°C):

-40°C <Ta <+50°C

Electrical rating 3.6Vdc.

| ExTR: IECEx UL 22.0006

Certificate: IECEx UL 21.0075 Issue 0

ExTR: ATEX US/UL/ExTR21.0079/00

Certificate: UL 22 ATEX 2686 Rev. 0

Applicable model numbers.
6VWBA2, 6VWBB2, 6VWBC2

Contains FCC ID: VPYLBEE5HY1MW
Contains FCC ID: XMR201707BG96

Contains IC ID: 772C-LBEE5HY1MW
Contains IC ID: 10224A201709BG96

Operation is subject to the following two conditions:

1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
   Complies with Canada ICES-003(B)/NMB-003 (B)

Conditions for Safe Use

1. Shall be powered only by Sensata battery assembly part number 6VW3-05.
2. Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic discharge. The sensor shall not be installed in a location where the external conditions are conducive to the build-up of electrostatic charge on such surfaces. In addition, the equipment shall only be cleaned with a damp cloth.
3. The sensor shall be installed on an earthed metal frame.

Note: The battery must not be replaced in hazardous locations. Only replace the battery assembly with Sensata part number 6VW3-05.

Waste Electrical and Electronic Equipment

Marking for the Waste of Electrical and Electronic Equipment in accordance with Article II (2) of Directive 2012/19/EU (WEEE). The European Directive 2012/19/EU requires marking:

• That applies to electrical and electronic equipment falling under Annex 1 Category 9 of Directive 2012/19/EU.
• That serves to clearly identify the producer of the equipment and that the equipment has been put on the market after 13 August 2005.
• That the crossed out wheeled bin alerts the end-user to dispose this equipment via the special recycling procedure for electrical and electronic equipment that is applicable in the country of use.
• The shown marking is attached to the product and identifies the product to fall within the scope of this directive.

Declarations of Conformity

All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY, AND SAFETY RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONSRELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA

CONTACT US
Americas
1 855 SENSATA (736 7282)
industrial-iot@sensata.com

EMEA
Spain: +34 930 016 218
Germany: +49 391 2881460
industrial-iot-eu@sensata.com

Copyright © 2022 Sensata Technologies, Inc. 05/2022

References

• Predictive Analytics | Artificial Intelligence
• Sensata Technologies: Sensing is What We Do
• Sensata Technologies: Sensing is What We Do

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