MGI 1661 Navigator Quad Remote Controlled Electric Cart User Manual

: June 5, 2024
: MGI

MGI 1661 Navigator Quad Remote Controlled Electric Cart

Registration

It is most important you register your MGI model online immediately as registration:

Records your model for warranty purposes
Speeds up any servicing required on your unit
Assist us to contact you with any updates to your model To register your model, visit mgigolf.com

You will need to record your MGI serial number. This is found under the battery tray. Please keep this user manual on file for your own reference and a copy of your serial number;

What’s Included

MGI Navigator Quad
Remote Control
12v Lithium ion Battery
Battery Charger
Lower Bag Strap
5th Retractable Wheel
USB Cord [for Remote Control charging)
- Spare Parts
- Speed Button x 1
- 40A Fuse Connector x 1 [see battery care section 5.0]
- 4mm Allen Key [for aligning front wheel as required]
- 4 x Rubber Gaskets for the rotating front wheel housing [see front wheel maintenance section 6.3]

Assembling Your Unit

Attaching the Front Wheels

The two front wheels need to be attached to your MGI Navigator Quad. There is no difference between each front wheel so either can be placed on the left or right side. Simply line up the silver pin on the front wheel with the axil and push into the frame until you hear a positive click. You can test the wheel is in position by
pulling firmly on the wheel. It should not move out of position.

Attaching the Rear Wheels

Step 1. On the wheel, slide the release button across.
Step 2. You will notice you need to match up the inner female slot of the axle and the male of the wheel. When placed in position simply release the button. You will notice you hear a “click” when the wheel is properly secured. To check that the wheel is properly in position pull on the wheel. If it is properly in position it will not slide off. Repeat for the right wheel.

Rear Wheels positions

The MGI Navigator Quad is designed to allow the rear wheels tobe in two positions. The position is determined by where the wheel is locked on the axle in either of the two grooves [see picture]. The drive position is used during the normal operation of the model. The free wheel position is used to freely push the model should you experience battery or service issues on the course.

Drive position – Lock the wheel onto the groove closest to the battery tray. To do this, while sliding the release button on the wheel across, push the wheel on to the axle as far as possible. To test for drive position trying rolling the wheel forward. If you feel resistance then the wheel is now in drive position and ready to use. Repeat for both wheels.
Free wheel – Lock the wheel into the groove furthest from the battery tray. To do this, while sliding the release button across on the wheel, push the wheel on to the axle and release the release button onto the groove. To test for free wheel position try rolling the wheel forward. The wheel should spin freely with no resistance. Repeat for both wheels.

Unfolding

Step 1: Ensure both rear and front wheels are attached.
Step 2: Release fold lever 1.
Step 3: Slide fold lever 2 upwards to release the handle.
Step 4: The handle is now free to pull upwards. The unit will naturally unfold as you continue to pull upwards until the unit is completely open.
Step 5: Close the fold lever 2 to lock the handle into place.
Step 6: Bring the top bag support brackets together, then lock together using the button.

Folding

Step 1: Open the fold lever 2 to release the handle.
Step 2: Press the button shown while applying pressure down to close.
Step 3: Lower the unit down flat and close fold lever 2 to lock handle.

Positioning the Seat

Step 1: Using the bracket provided, feed it through as shown in the picture.
Step 2: Secure the bracket by adding the screw in the position shown.
Step 3: You can now insert the seat into the bracket.
IMPORTANT: Depress the seat with your hand before sitting. Do not use the seat on uneven surfaces. MGI does not warranty any seat support brackets that are damaged or bent.

3.7 Positioning the Sand Bottle Holder

3.8 Attaching the Umbrella Holder
The umbrella holder is attached to the frame using the largest bolt. Screw this into the frame as shown in the picture. Your umbrella holder can be adjusted both to the side, backwards and forwards. The umbrella is secured inside the umbrella holder by tightening the plastic bolt located near the top of the holder.
IMPORTANT: Do not leave your Umbrella up in the holder in windy conditions. If the wind catches the umbrella, it could cause your unit to tip over and cause damage, which will not be covered by warranty.

Battery Care

4.1 Before using your MGI Navigator Quad for the first time you must fully charge your battery overnight.
The MGI Navigator Quad can only be used with the:

MGI 12v 26aH Lithium battery To charge your battery:
Unplug the battery from your unit [after play].
Plug the charger into a power point,
Plug the charger into the battery. There are lights on the charger to help you understand the charging process.
The Green LED illuminates to indicate the charger is power on.
The Red LED indicates the battery is charging.
The LED will turn Green when the battery is fully charged.
The LED will flash Green when the battery is on float charge.
The Red LED will flash is there is a fault with the charger.

4.2 Tips and Important information about Charging your Battery

Always recharge the battery as soon as possible after use, no matter how short the period of use. Leaving your battery uncharged will only reduce the life of the battery.
Your battery will charge best, lying flat, in a warm and air flowing location.
In winter, it is best charged off any concrete floor and preferably in a warm location within the house.
The charger is a smart digital charger and will not over charge your battery. Therefore in between use, always leave the charger connected to the battery with power on.

Looking after your battery during play and travel

During play, minimize the drain on the battery by avoiding taking your model into the rough whenever possible.
Avoid using the unit to pull you up the hills
If you are intending to take your unit and battery on a flight, we advise that you contact your airline prior to travel.
Be very careful not to drop your battery. The battery casing is easily cracked and the battery’s subsequent life will be severely compromised.
Do not carry the battery by the leads, but use built in strap.
Do not submerge the battery in water. Please refer to the Battery Charger User Manual for a complete list of important information.

4.3 Plugging Your Battery into the MGI Navigator Quad

Step 1: Place the battery into the universal battery tray.
Step 2: Plug the battery into the model as shown.

Your model has been equipped with fail safe battery connection, so the unit will not move when you plug the battery in. Your unit will only start once the speed control is switched on.

Battery Lead Fuse

Your battery has a 40aH fuse connected to the battery lead. The 40aH fuse helps protect the models control board against a power surge. An extra fuse is supplied with your model. In the unlikelihood of your unit stopping, the reason could be the fuse has blown. Replacing the fuse is simple. The fuse is located on the positive lead close to the battery terminal. To replace the fuse, simply open the case and remove the existing fuse with a pair of pliers. Insert the new fuse ensuring the two feet are guided into their sleeves. Refit the fuse cap.

Front Wheels

6.1 Removing the Front Wheels
The front wheels can be removed by pressing the blue button shown in the picture and pulling the wheel down until it is completely removed from the model.

6.2 Adjusting and Aligning the Front Wheels
Each unit is checked for straight tracking prior to leaving the factory. In the unlikely event the MGI Navigator Quad is not tracking straight, the front wheels can be adjusted to regain straight tracking as follows;

Start the unit using the manual controls on a straight, flat path. Do not start using the remote otherwise the Navigation system will start. Watch the unit to see if it veers left or right
Now turn the wheel you want to adjust until you see the two adjusting bolts in the front wheel as per the below picture.
If the unit veers left, use the 4mm Allen Key provided in the Quad free spare parts to screw the right bolts (in both front wheels) clockwise and/or the left bolts (as shown in below picture) anti clockwise.
If the unit veers right, use the 4mm Allen Key provided in the Quad free spare parts to screw the right bolts (in both front wheels) anti clockwise and/or the left bolts (as shown in below picture) clockwise.
Please note that there is a process in adjusting the track as above point 3 and 4. It is suggested that the users should do a little bit of adjustment, test the tracking and then adjust again until the unit goes straight. After the unit tracks straight, do not swap the left and right front wheels.

6.3 Front Wheel Maintenance
During the life of the MGI Navigator Quad, you may experience wearing of the front wheel gasket. This may result in a noise coming from the front wheel during use. You can replace this gasket at home using 1 of the 4 gaskets included in the spare parts included with your model. Follow these easy steps:

Step 1: Remove the front wheel following the steps above.
Step 2: Place the rubber gasket over the wheel pin.

Fifth Retractable Rear Wheel

The MGI Navigator Quad comes standard with a fifth retractable rear wheel. This wheel MUST be retracted into position at all times when in use. This will reduce damaging the unit, and provide the ultimate in stability across all terrains. This fifth wheel should be cleaned regularly with a cloth to ensure to can retract as
required for storage.

Fitting Your Golf Bag

Securing the top bag strap

Provide a good position for the positioning of both ends of the elasticised straps
Stretch the longer end of the strap and secure to the extended shorter end
The attached strap should now be connected

Adjusting the length of the top strap

The plastic bar on the longer length can be adjusted to ensure the bag is secured properly in place.

Securing the lower bag strap

The MGI Navigator Quad is designed so the lower bag strap is no longer required. However the lower strap has been included for your own preference. It is easily attached by clipping each end of the strap into the eyelets on the lower bag support.

Operating the Digital Top Box

Control button 1
Control button 2
Speed Control ON / OFF button
Speed indicator
Battery level indicator
S-SLA battery type / L – Lithium
Remote battery Level Indicator

9.1 On/Off Speed Control button

To start your MGI Navigator Quad:

Pre-set your desired speed by rotating the speed control button clockwise to increase speed, or anticlockwise to decrease the speed. The speed setting chosen is displayed on the colour screen on the left side. Then tap the speed control button to start and stop the unit, or
Simply tap the speed control button to start the unit, then adjust the speed settings to your desired speed.

9.2 Main Battery Level Indicator
Battery indication is located on the right side of the top screen. The two bars are illuminated whilst the battery has between 25% and 100% capacity. When the capacity drops to 25% then the bottom red bar is only illuminated. When the battery is about to run out of power, the red light will begin to flash. You should always check the battery status before you play golf to ensure the four bars are there.
fig 9.2 The battery indicator is set to L for Lithium as the Navigator Quad is only compatible with the MGI 12v 26aH Lithium battery.

9.3 Remote Battery Level Indicator
The MGI Navigator Quad remote is powered by a rechargeable lithium battery. See section 10.1 for tips on recharging”. The Digital top box displays the remote control battery level on screen so you can track the power level.
9.4 Unit measurements
You can move from kilometers to miles simply by pressing the Control button 2 [on the right].
9.5 Distance Modes
There are three distance measurements. To move between the modes by pressing the Control button 1 [on the left]

Distance A and B: resettable distance measurements could be used to measure how far you hit your shot and to measure how far you have walked for the day. To reset, simply press the Control button [left side] 1 for 3 seconds until the reading displays “0”.
Distance Total: cannot be reset as it is the Odometer for the life of the model. This feature will assist with service reminders which are recommended at each 500kms/300mi or 6 months periods.

9.6 Competition Mode
In the unlikely event the club you are playing at does not allow the use of distance devices you will need to disable the distances feature on the MGI Navigator Quad. To disable the distance recording feature, simply hold down the two control buttons at the same time for 3 seconds. By doing this the distance recording will be removed from the screen and replaced with the words “Comp Mode”.

Remote Control Features

10.1 Charging Your Remote Control
Before you start using your MGI Navigator Quad you must
fully charge the remote control internal lithium ion battery for approximately 6 hours or overnight using the USB cord provided. The top right UNLOCK button will flash while charging. When a full charge is complete, the green light will stay on and stop flashing.
To charge the remote, plug the USB cord into the USB plug at the base of the remote as pictured in the diagram. The cable then needs to be plugged into your PC or Laptop for charging. Alternatively you can plug the cable into an AC adaptor [not provided]. To check the power level of the remote control, point the remote at the digital top box and press any button on the remote control. The remotes battery level will appear on screen. See section 9.3 for more information.
10.2 Forward Arrow
Press the forward button to start the and accelerate the unit. The longer you depress the button, the faster the unit travels.
10.3 Down Arrow
The down arrow decreases the speed and provides for reverse. If you are moving forward, the down arrow can be used to decrease speed, the longer the pressure, the slower the speed. To operate the Reverse mode you must stop the unit first. Press the down arrow and the unit will reverse. The unit will move in the backward direction only whilst you keep the arrow depressed. If you take your finger off the down arrow the unit will stop [safety feature].
10.4 Left and Right Arrow
Press the appropriate turn command, left or right buttons and keep pressed until the degree of turn is achieved. Momentary pressure will make a small adjustment to the direction, whilst prolonged pressure will increase the amount of turn and speed of the turn.
10.5 Speed Control – Manually and Remotely
Under manual control, you can adjust the speed by turning the speed control button to the left or right. When changing to the remote control, irrespective of the speed level indicated on the display, the unit will always start at speed 1.
10.6 Keypad Unlock and Lock
The remote control has two buttons at the top which allow you to LOCK and UNLOCK the keypad. This will help eliminate accidental control when storing the remote in your pocket. The STOP button will continue to work, when the LOCK feature is activated.
10.7 Remote Range and Safety Stop
The MGI Navigator Quad can be remotely controlled up to 50m. If the remote control is not touched for 150m, then the automatic safety stop will activate causing the unit to stop. This is for the protection of your unit, yourself and others. If the unit was last activated using the manual controls, the auto safety stop feature will not operate.

The Navigator Quad is built with a Patented Gyroscope “anti-deviation” navigation system. This automatic feature ensures the unit maintains its direction regardless of the terrain. The unit will automatically brake or accelerate either wheel to maintain its direction.
When the model is controlled by the remote, the Navigation system is always ON.
When the model is controlled manually, the Navigation system is always OFF.
Tip: On a steep incline, the gradient may force the unit off line. You do not need to adjust the unit. The unit will work its way back on course. In addition, if the unit hits a tuft of grass or another object, the unit will momentarily be forced off course. However, it will work its way back onto the original course automatically.

Integrated GPS Holder and Compartment

In the top handle compartment is an integrated GPS/mobile device holder. To open the holder the holder always press the Coloured button at the top of the holder. Place the GPS into the cradle, then close the holder by squeezing the two sides closer together.

Warranty

13.1 Warranty Policy
The MGI Navigator Quad Gyro is covered by a Limited* manufacturer’s warranty from the date of purchase. Duration of this warranty is:

2 years on partsº
2 years on Lithium batteries and chargers

*MGI or an authorised service centre will repair or replace any parts found to be defective in materials or workmanship under normal use provided that:

The MGI Navigator Quad Gyro has been properly used, maintained and regularly serviced [see section 12]
The replacement or repair is performed by an authorised MGI service centre or the owner with MGI approval.
The model has been registered online.

Our goods come with guarantees that cannot be excluded under Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure. This warranty is in addition to other rights and remedies available to the consumer under law. The consumer is responsible for expenses associated with a warranty claim. To make a warranty claim, cease using the goods immediately and contact MGI directly using the contact details on the back of this User Manual. Proof of purchase is mandatory.

13.2 Warranty Exclusions
The following events will void warranty:

Any alteration performed by non-authorised people or companies.
Fitting of parts or accessories not recommended by MGI.
Any damage caused by continued operation of the product after it is known to be defective.
Damage to the seat and/or seat support bracket on the unit.
Damage caused by partial or complete ingress of water into motor/gearbox and other major components.
Damage caused by the unit being driven into bunkers, other course hazards or clubhouse and carpark hazards.
Damage caused by golf balls or golf clubs.
Application of external force to any part of the unit or battery.
Fusion of motor or electronics through overload or continual stationary operation.
All implied warranties [save those preserved by statute] are excluded.
Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law.

In the event of submersion in water (partial or full) of a motorised buggy; MGI advises the complete write-off of your buggy.
The cost of replacing the water-damaged components (including labour) exceeds the price of a replacement buggy.If you elect to purchase replacement components, i.e. motors, gearbox, motor controller and electronics, we advise the replacement of ALL components simultaneously. Replacing individual components on a water-damaged buggy poses a higher risk of future failure of other components and therefore these parts will not be covered under warranty.
Please note that MGI does not warrant water-damaged batteries and, due to fire risk, under no circumstances should they continue to be used.
The following events are not covered under warranty:
Normal wear and tear;

(e.g. tyres, rubber handlebar, elastic straps, paintwork, battery performance, axles threads, charging ports on batteries and remotes, screen glass etc.)
Minor appearance defects which bear no effect on the operation of the unit and are considered by the manufacturer to be within the accepted standards.

13.3 Parts Installed During Warranty
Warranty coverage for components installed during the unit’s warranty period shall consist of the duration of the unit’s warranty period, provided the warranty installation is performed by MGI, an authorised service centre or the model owner on approval. Replacement of parts under warranty will not extend the warranty of the model or parts.

Preventative Maintenance Program

To properly provide for the continued operation of your
MGI Navigator Quad, MGI has introduced its Preventative Maintenance Program [PMP]. The PMP consists of work to be carried out by both the owner and authorised service centres. To properly maintain the warranty of your MGI Navigator Quad, it is essential that this work is carried out. If the work carried out by the authorised service centre is to replace parts that are part of the maintenance schedule, the owner will be charged for the parts and labour. If the work to be carried out is part of warranty, MGI will bear the cost.
14.1 Cleaning Your MGI Navigator Quad [See Maintenance Schedule]
For years of good operation, your model requires care and attention.

Keep your unit clean by using a cloth with warm water and a mild detergent.
Do not hose down your unit under any circumstance, as your model has electronic components.
Ensure that the seat stem bracket is free from sand.
Do not submerge your model in water as it will cause irreparable damage.

14.2 Rear Wheel Axles Maintenance [See Maintenance Schedule]
The rear wheel stub axles need to be lubricated regularly. Remove the rear wheels by depressing the spring clip and at the same time pull off the wheel. Apply Petroleum Jelly or light grease to the stub axles. Use a very small amount as the grease can attract sand. If you play in sandy conditions you should clean your axle and regrease fortnightly.

14.3 Upper and Lower Bag Strap Maintenance
[See Maintenance Schedule] The bag straps should be replaced as per the Service Schedule. The upper bag strap can be replaced by:

Removing the left and right hand straps form the upper bag support
Undo and remove the screws holding the strap in position on the bag support
Remove and replace both bag straps
Insert bag strap securing screws

14.4 Correcting the Alignment
See the front wheel alignment in Section 6.2.
14.5 MGI Service Schedule
It is the owner’s responsibility to ensure that all periodical checks, necessary adjustments and services are carried out. If in doubt please contact MGI Service 1888 391 0200 or via email serviceusa@mgigolf.com Any work performed on your unit should be recorded on your service record (see page 5) regardless
of the work.

MGI Navigator Quad| Monthly| 6

Monthly

| Every 2 yrs| Every 3 yrs
---|---|---|---|---
Wipe down the unit with a warm cloth after each use [do not hose]| ****

BO

| | |

Clean the 5th wheel

| ****

BO

| | |
Lubricate rear wheel stub axles| ****

BO

| | |
Check and tighten nuts and bolts| | ****

BO /SC

| |
Check and tighten handle pivots| | ****

BO/SC

| |
Check alignment of model – ensure that it runs straight| | ****

BO /SC

| |
Replace Speed Control button| | | ****

BO/SC

|
Replace speed controller and On/ Off switch assembly| | | ****

BO/SC

|
Replace rear and front wheels| | | | ****

BO

Replace upper and lower bag straps| | | | ****

BO

BO = Buggy owner can carry out this work
SC = Charged work to be carried by approved service centre BO/SC = The six monthly service can be completed by either an authorised service centre or the owner of the model.

15.0 Service and Repair Centres
For all servicing, please do not go back to your place of purchase.
To find your nearest Service centre visit www.mgigolf.com
For warranty repairs to be authorised you MUST provide proof of purchase. Please keep this with you as well as your Serial number you can record in this manual.
16.0 Purchasing Parts and Accessories
You are welcome to service your model out of warranty, by purchasing parts direct from MGI. Please call or email to discuss the right parts and instructions.
17.0 Contacting MGI
www.mgigolf.com
MGI AUSTRALIA
Service Email: customerservice@mgigolf.com
Live Chat: visit www.mgigolf.com
Toll Free within Australia: 1300 644 523 (excludes mobiles) Western Australia/ Internal phone +61 3 8872 6700
Local Service Centres: visit www.mgigolf.com
to locate your local service centre.
MGI USA
Service Email: serviceusa@mgigolf.com
Live Chat: visit www.mgigolf.com
Telephone: 1800 617 2990
Servicing Enquiries Telephone: 1888 391 0200
MGI GLOBAL
Sales Email: globalsales@mgigolf.com
Service Email: customerservice@mgigolf.com
Live Chat: visit www.mgigolf.com

FAQ

Q: The front wheel is noisy in operation.
A: You may need to change the front wheel gasket caused from wear and tear. See section 5.3 Front wheel maintenance

Q: My model is not tracking straight.
A: You can do a simple realignment on the two front wheels. See section 5.2 Adjusting and aligning the front wheels

Q: Why does my MGI Navigator Quad no longer have a lower bag strap?
A: The MGI Navigator Quad has been designed so the lower bag strap is no longer required. If you would prefer one for personal reasons, the lower bag strap is included with the spare parts when the model was purchased.