nox-crete PPS-D Perfect Power Sprayer User Guide

: June 5, 2024
: nox-crete

nox-crete PPS-D Perfect Power Sprayer

INTRODUCTION

You have purchased a quality Nox-Crete sprayer, proudly made in the USA. If you use and maintain your sprayer properly, you will enjoy many years of safe, reliable service.
The Nox-Crete Perfect Power Sprayer utilizes a magnetically coupled gear pump and 1 DeWalt® Lithium Ion 20V, 4Ah or greater battery. Also works with DeWalt Flexvolt 20Volt / 60 volt, 6,9 or 12Ah batteries.

SAFETY INFORMATION

INTRODUCTION
This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this sprayer. The symbol can be found throughout this manual. Please read these warnings and cautions carefully before attempting to operate the unit. Make sure every individual who operates or works with this sprayer is familiar with all safety precautions.

GENERAL WARNING: Indicates information important to the proper operation of the sprayer. Failure to observe may result in damage to the sprayer and/ or severe bodily injury or death.

GENERAL CAUTION: Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.

REFERENCES: For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) oﬃ ce. Equipment operated in other countries must be operated and serviced in accordance and compliance with any an all safety requirements of that country. The publication of these safety precautions is done for your information. Nox-Crete does not by the publication of
these precautions imply or in any way represent that these are the sum of all dangers present near Nox-Crete equipment. If you are operating Nox-Crete equipment, it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes. All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of the United States Department.

WARNING

Before attempting to operate the sprayer, read and understand all safety precautions and warnings.
Do not use the sprayer when tired, ill, or under the inﬂ uence of alcohol, drugs or medication.
Inspect sprayer before each use for loose, broken, cracked, split, or damaged parts. Do not operate the sprayer with loose or damaged component parts.
Always wear safety glasses or goggles that are marked with ANSI Z87
Use only in daylight or good artiﬁ cial light.
Never use a sprayer without the proper factory-authorized accessories attached. When using the sprayer, ensure that the sprayer discharge hose is securely attached.
Do not modify the sprayer.

CAUTION

IT IS YOUR RESPONSIBILITY TO ENSURE THAT THE MATERIAL YOU ARE SPRAYING IS COMPATIBLE WITH THE SPRAYER.

CAUTION

If the product being sprayed is intended to cure or set up after application, the Sprayer must be cleaned. Flush with cleaning solvent recommended for speciﬁ c Nox-Crete product for 60 seconds or more.
Leave cleaning solvent in pump until next use. If cleaning solvent is water protect pump from freezing or replace water with RV antifreeze. Failure to clean the unit after using these types of materials will result in failure of the unit and loss of warranty coverage.
Do not use abrasives
Never use without Intake Filter
Attempting to spray Nox-Crete products below Nox-Crete’s recommended temperatures may aﬀ ect the sprayers ability to adequately perform. Low temperatures may aﬀ ect product viscosity.
Do not submerge or expose to excessive moisture
Do not spray products with solids above 25% or with abrasive additives as this will destroy the pumps gears and will void the warranty. This Sprayer is intended for use with speciﬁ c Nox-Crete products. If you are unsure of the suitability of the product you want to spray contact Nox- Crete at 402-341-2080 for assistance.

CAUTION

DO NOT ATTEMPT TO SERVICE THE UNIT BY REMOVING THE COVER. REMOVAL OF THE UNIT COVER WILL VOID THE WARRANTY. CONTACT NOX-CRETE FOR SERVICE INFORMATION

Nox-Crete warrants this product to be free from material or workmanship defects for a period of 60 days from the date of purchase.
Warranty does not apply when:

The product is not used within the guidelines of this manual.
Repairs are made outside of Nox-Crete authorized service center.
Incompatible ﬂ uids are used.
Misuse Abuse.or
Improper or inadequate cleaning of unit after use.

In the event you need to utilize this warranty, the product or part must be returned for examination, postage prepaid, direct to the Nox-Crete service center as instructed by Nox-Crete. Proof of purchase date and an explanation of the claim must accompany the merchandise. If inspection discloses a defect, Nox-Crete will either repair or replace the product with like equipment at Nox-Crete’s expense. If no defect is found during the inspection, or if the defect resulted from causes not within the scope of Nox-Crete’s limited warranty, then the user must assume all costs incurred returning and/or storing the product.
All products and parts will be tested using Nox-Crete testing criteria. Units found to be damaged, altered or otherwise mistreated will not be covered under this warranty. Units found not to be defective are subject to charges to be paid by the returnee.
Nox-Crete shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages of any kind by the reason of use or sale of any defective product or part. This limited warranty cov-ers units distributed in the United States of America and Canada only.
This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other warranty or assume obligation or liability on behalf of Nox-Crete Inc.
Products and parts must be ﬂ ushed free of all ﬂ uids prior to returning to Nox-Crete for warranty inspection.

PROOF OF PURCHASE

Please retain your dated sales receipt as proof of purchase to validate the warranty period.

SPECIFICATIONS

Pump TOPSFLO® MG213XK/DC24WI
Pump Voltage 20-24 Volts
Approved batteries DeWalt® 20V
Flow Rate 0.7 GPM (free flow)
0.067-0.19 GPM (Low Volume Setting)
0.20-0.50 GPM (High Volume Setting)
Battery Life Varies depending on the Amp Hour (Ah) of
battery selected
Pressure Low-pressure setting: 40PSI
High-pressure setting: 70PSI

OPERATION

WARNING

Carefully read through this entire manual before attempting to use your new product. Pay close attention to the safety alerts symbols, warnings and cautions.

CONTENTS OF CARTON

Contents of Carton include:

Cordless sprayer assembly
Spray gun
24 Inch angled wand
6 Ft. or 50 Ft. spray hose assembly
Intake tube for a 5-gallon pail or 55-gallon drum
2 spray tips
Check valve with 50 or 100 mesh screen for wand
Nozzle cap hex nut
Operator’s safety and service manual

Battery and battery charger not included.
Examine all parts to ensure that everything is accounted for and no damage has occurred during shipment.

ASSEMBLY

To prepare the unit for operation, assemble the sprayer as follows:

Spray Tip & wand check valve/ﬁ lter
a. Attach one of two supplied spray tips and wand check valve/ﬁ lter to end of the wand
Assemble Spray Hose
a. Attach Spray Hose to the Spray Gun and Sprayer Unit. Both ends are the same.
Attach intake tube
Position sprayer and intake tube over the opening in a 5-gallon pail or 55-gallon drum.
Set the Sprayer unit on top of the container by guiding the inlet tube into the hole in top of the container.
Set the Power Switch to the oﬀ (center) position
Slide the battery into the receptacle, DO NOT FORCE. When properly aligned it will slide in easily. When fully inserted you will hear a click.
Check the sprayer trigger handle to make sure the lever is not locked in the open/on position.

OPERATING THE SPRAYER

Keeping all safety and operating measures in mind you are now ready to begin spraying.

Prime the Sprayer

a. Select tip size (see spray tip chart on page 10) with toggle switch, Up for 0.2-0.5 GPM Down for 0.067-0.19 GPM.
b. Select desired pressure, Up for 70 PSI or Down for 40 PSI.
c. Squeeze the spray gun handle
d. The pump is self priming and should begin spraying in a few seconds.
e. If the pump does not prime within 10-15 seconds it will shut down. Check to see that all ﬁ ttings are tight and the Intake Filter is not clogged. Turn the pump oﬀ then back on or remove and replace battery to restart.
f. After liquid is ﬂ owing and all air is purged from the lines, release the handle and the Sprayer will turn oﬀ .

The pump is designed for continuous duty when proper operating criteria are met.

CLEAN UP

CAUTION

As with any type of sprayer, this sprayer will not function satisfactorily if it is not kept clean. If the product being sprayed is intended to cure or harden after application, the Sprayer must be cleaned and ﬂ ushed after EACH use. Flush sprayer with cleaning solvent speciﬁ cally recommended for Nox- Crete product used in sprayer for 60 seconds or more. Leave cleaning solvent in pump until next use.

Failure to clean the unit after using these types of materials will result in failure of the unit and loss of warranty coverage.
The sprayer is programmed to stop running 10-15 seconds after it runs out of material from the pail or drum.
DO NOT USE THE SPRAYER PUMP TO PURGE THE PICKUP TUBE OR DISCHARGE HOSE. Running the Pump dry will destroy the gears and void the warranty. Disconnect pick up tube and discharge hose on each end and drain manually.

CHEMICAL COMPATIBILITY

The magnetically coupled gear pump used in the sprayer has no seals or gaskets in the ﬂ uid path and therefore will not leak. The only material coming in contact with the ﬂ uid being sprayed is 316 Stainless Steel, Ceramic and PEEK (Polyetheretherketone) Gears. PEEK is resistant to all Nox-Crete products suitable for use with this sprayer.

TROUBLESHOOTING

SPRAYER WILL NOT START
If the battery is not properly seated and fully charged
If the On/Oﬀ switch is in the oﬀ position
SPRAYER WILL NOT PRIME
If the intake tube or discharge hose is restricted
If spray tip or ﬁlter on the end of the wand is plugged
If you are out of product
If the battery is not properly charged
If there is a crack, split or another leak in the suction tube

SPRAYER OUTPUT VOLUME REDUCED

If pickup tube or discharge hose have restrictions such as dirty inlet or outlet ﬁ lters
If the spray tip is dirty or partially plugged
If the viscosity of the material being sprayed exceeds the pumping capability of the sprayer
If the material being sprayed is too cold

ALARM SOUNDS

Sprayer pump ran dry for 15 seconds. Turn the pump oﬀ and then on again, or remove and reinstall the battery to terminate the alarm and reset the pump.\

MAINTENANCE

No Routine Maintenance is required.
Thoroughly clean of the entire unit by ﬂ ushing the internal components and wiping exterior surface with Nox-Crete recommended cleaning solvent for Nox- Crete product used in sprayer. See Nox-Crete product literature for speciﬁ c cleaning solvent recommendations or page 17 & 18 of this manual.

SERVICE

CAUTION

Service on this unit both within and after the warranty period should be performed only by Nox-Crete or an authorized service center. For more information contact Nox-Crete customer service at 402-341-2080 or customer service@nox- crete.com.

REPLACEMENT PARTS

For replaceable parts, please contact Nox-Crete customer service at 402-341-2080 or customer service@nox- crete.com.

SPRAY TIP CHART

Low Volume (0.067-0.19 GPM)
Low Pressure: 40 PSI
High Pressure: 70 PSI

800067	Low or High Pressure
8001	Low or High Pressure
80015	Low or High Pressure
8001-LP	Low or High Pressure

High Volume (0.2-0.5 GPM)
Low Pressure: 40 PSI
High Pressure: 70 PSI

80015-LP	Low or High Pressure
8002	Low or High Pressure
8002-LP	Low or High Pressure
8003	Low or High Pressure
8003-LP	Low Pressure Only
8004	Low or High Pressure
8005	Low Pressure Only

PPS Shut-Off, Wand Assembly and Intake Tube Parts List

Part #	Description
463	shut-oﬀ / wand assembly
889	nozzle cap hex nut
897	inlet adaptor BR-PLT, 22
898	strainer housing
8303	24” steel wand
8305	45 degree elbow
8502	blue 50 mesh wand strainer
8604	spraying systems gun jet
8606	3/8” end line strainer
8634	inlet strainer
8639	55 gallon drum intake tube
8641	5 gallon intake tube
PPSSWA	PPS shut oﬀ, wand assembly
Tip	comes with 2 tips

nox-crete PPS-D Perfect Power Sprayer-FIG-1

PPS and Spray Hose Parts List

Part #	Description
8642	50 feet of spray hose
8641	5 feet of spray hose
AA23L-SS	Perfect Power Sprayer

nox-crete PPS-D Perfect Power Sprayer-FIG-4

RECOMMENDED NOX-CRETE CLEANING PRODUCTS

DESCRIPTION

COMMENTS

---|---|---|---|---|---|---|---|---
ALUMNI-CON| X| | | | | | |
ALUMINUM R 250| | X| | | | | |
ALUMINUM R 450| | X| | | | | |
BIO-NOX| X| X| | | | | | Use Solvent A when the product is dry
BIO-NOX VS| | X| | | | | |
BRO-CURE READY TO USE| X| | | | | | |
CHEMBETON (All versions)| | X| | | | | |
CLEAN RELEASE 3, 5 and 7| | X| | | | | |
CLEAR-CURE DH 100| X| X| | | | | | Use Solvent A when the product is dry
CRETE-NOX TA| X| | | | | | |
CURE & SEAL 1315A| | | X| | | | |
CURE & SEAL 1315 A LOW VOC| | | X| | | | |
CURE & SEAL 150E| X| | X| | | | | Use Solvent B when the product is dry
CURE & SEAL 250E| X| | X| | | | | Use Solvent B when the product is dry
CURE AND SEAL 1315 A| | | X| | | | |
CURE AND SEAL 1315 A LOW VOC| | | X| | | | |
CURE AND SEAL 309| | | X| | | | |
DEACTIVATOR| | X| | | | | |
DRYCAST RELEASE| | X| | | | | |
DRYCAST RELEASE HSS| | X| | | | | |
DURO-NOX| X| | | | | | |
DURO-NOX HS| X| | | | | | |
DURO-NOX HSC| X| | | | | | |
DURO-NOX LS| X| | | | | | |
DURO-NOX LSC| X| | | | | | |
DURO-POLISH| X| | X| | | | | Use Solvent B when product is dry
DURO-POLISH PLUS| X| | X| | | | | Use Solvent B when the product is dry
DURO-SHIELD| X| | X| | | | | Use Solvent B when the product is dry

FORM-ARMOR

| | ****

X

| | | | ****

X

| | Use Solvent A for application equipment cleanup and Bio-Clean Plus for removal

of applied films

FORM-CLEAN| | X| | | | | |
FORM COATING 450| | X| | | | | |
FORM COATING E| X| | | | | | | Use Solvent A when product is dry
FORM COATING 250| | X| | | | | |
FORM COATING 100| | X| | | | | |
HARBESON| X| | | | | | |

RECOMMENDED NOX-CRETE CLEANING PRODUCTS

DESCRIPTION

COMMENTS

---|---|---|---|---|---|---|---|---
MONOFILM| X| | | | | | |
NATRASEAL| | | X| | | | |
PALLET-NOX 100| X| | | | | | |
PRECAST RELEASE #80 250| | X| | | | | |
PRECAST RELEASE #80 450| | X| | | | | |
PRECAST RELEASE #80 B| | X| | | | | |
PRECAST RELEASE #92| | X| | | | | |
PRECAST RELEASE #85| | X| | | | | |
PRECAST RELEASE EL| | X| | | | | |
PRO RELEASE PLUS| X| X| | | | | | Use Solvent A when product is dry
PRO RELEASE WITH WINTER GUARD| X| X| | | | | | Use Solvent A when product is dry
QUICK-RELEASE| | X| | | | | |
RELEASE AGENT #10 100/250/450| | X| | | | | |
RELEASE AGENT #10B| | X| | | | | |
RELEASE AGENT #10E| X| X| | | | | | Use Solvent A when product is dry
RES-CURE DH 100| X| X| | | | | | Use Solvent A when product is dry
RES-CURE DS| X| | X| | | | | Use Solvent B when product is dry
SEASONOX EXT| X| | | | | | |
SILCOSEAL 2000 F| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL ADVANTAGE| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL ADVANTAGE LVOC| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL CLASSIC| | X| | | | | |
SILCOSEAL EX| | X| | | | | |
SILCOSEAL LOVE| | | | | X| | |
SILCOSEAL SELECT| X| X| | | | | | Use Solvent A when product is dry
SPARKL-SEAL| | | X| | | | |
SPARKL-SEAL E| X| | | | | | | Use Solvent B when product is dry
SPARKL SEAL LVOC| | | X| | | | |
STIFEL 100| | | X| | | | |
STIFEL 40| | | X| | | | |
STIFEL 40 LVOC| | | | | X| | |
STIFEL GC| X| | | | | | |
STIFEL SC| X| | | | | | |
STIFEL VC| X| | | | | | |
TRI-SHIELD| | | X| | | | |
WEATHER-SIL| X| | | | | | |
WEATHER-SIL EXTREME| X| | | | | | |