nox-crete PPS-D Perfect Power Sprayer User Guide
- June 5, 2024
- nox-crete
Table of Contents
- nox-crete PPS-D Perfect Power Sprayer
- INTRODUCTION
- SAFETY INFORMATION
- PROOF OF PURCHASE
- SPECIFICATIONS
- OPERATION
- ASSEMBLY
- OPERATING THE SPRAYER
- CLEAN UP
- CHEMICAL COMPATIBILITY
- TROUBLESHOOTING
- MAINTENANCE
- SERVICE
- REPLACEMENT PARTS
- SPRAY TIP CHART
- RECOMMENDED NOX-CRETE CLEANING PRODUCTS
- RECOMMENDED NOX-CRETE CLEANING PRODUCTS
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
nox-crete PPS-D Perfect Power Sprayer
INTRODUCTION
You have purchased a quality Nox-Crete sprayer, proudly made in the USA. If
you use and maintain your sprayer properly, you will enjoy many years of safe,
reliable service.
The Nox-Crete Perfect Power Sprayer utilizes a magnetically coupled gear pump
and 1 DeWalt® Lithium Ion 20V, 4Ah or greater battery. Also works with DeWalt
Flexvolt 20Volt / 60 volt, 6,9 or 12Ah batteries.
SAFETY INFORMATION
INTRODUCTION
This Safety Alert Symbol is used to call attention to items or operations
which may be dangerous to those operating or working with this sprayer. The
symbol can be found throughout this manual. Please read these warnings and
cautions carefully before attempting to operate the unit. Make sure every
individual who operates or works with this sprayer is familiar with all safety
precautions.
GENERAL WARNING: Indicates information important to the proper operation of the sprayer. Failure to observe may result in damage to the sprayer and/ or severe bodily injury or death.
GENERAL CAUTION: Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
REFERENCES: For details on safety rules and regulations in the United
States, contact your local Occupational Safety and Health Administration
(OSHA) offi ce. Equipment operated in other countries must be operated and
serviced in accordance and compliance with any an all safety requirements of
that country. The publication of these safety precautions is done for your
information. Nox-Crete does not by the publication of
these precautions imply or in any way represent that these are the sum of all
dangers present near Nox-Crete equipment. If you are operating Nox-Crete
equipment, it is your responsibility to insure that such operation is in full
accordance with all applicable safety requirements and codes. All requirements
of the United States Federal Occupational Safety and Health Administration Act
must be met when operated in areas that are under the jurisdiction of the
United States Department.
WARNING
- Before attempting to operate the sprayer, read and understand all safety precautions and warnings.
- Do not use the sprayer when tired, ill, or under the infl uence of alcohol, drugs or medication.
- Inspect sprayer before each use for loose, broken, cracked, split, or damaged parts. Do not operate the sprayer with loose or damaged component parts.
- Always wear safety glasses or goggles that are marked with ANSI Z87
- Use only in daylight or good artifi cial light.
- Never use a sprayer without the proper factory-authorized accessories attached. When using the sprayer, ensure that the sprayer discharge hose is securely attached.
- Do not modify the sprayer.
CAUTION
IT IS YOUR RESPONSIBILITY TO ENSURE THAT THE MATERIAL YOU ARE SPRAYING IS COMPATIBLE WITH THE SPRAYER.
CAUTION
- If the product being sprayed is intended to cure or set up after application, the Sprayer must be cleaned. Flush with cleaning solvent recommended for specifi c Nox-Crete product for 60 seconds or more.
- Leave cleaning solvent in pump until next use. If cleaning solvent is water protect pump from freezing or replace water with RV antifreeze. Failure to clean the unit after using these types of materials will result in failure of the unit and loss of warranty coverage.
- Do not use abrasives
- Never use without Intake Filter
- Attempting to spray Nox-Crete products below Nox-Crete’s recommended temperatures may aff ect the sprayers ability to adequately perform. Low temperatures may aff ect product viscosity.
- Do not submerge or expose to excessive moisture
Do not spray products with solids above 25% or with abrasive additives as this will destroy the pumps gears and will void the warranty. This Sprayer is intended for use with specifi c Nox-Crete products. If you are unsure of the suitability of the product you want to spray contact Nox- Crete at 402-341-2080 for assistance.
CAUTION
DO NOT ATTEMPT TO SERVICE THE UNIT BY REMOVING THE COVER. REMOVAL OF THE UNIT COVER WILL VOID THE WARRANTY. CONTACT NOX-CRETE FOR SERVICE INFORMATION
Nox-Crete warrants this product to be free from material or workmanship
defects for a period of 60 days from the date of purchase.
Warranty does not apply when:
- The product is not used within the guidelines of this manual.
- Repairs are made outside of Nox-Crete authorized service center.
- Incompatible fl uids are used.
- Misuse Abuse.or
- Improper or inadequate cleaning of unit after use.
In the event you need to utilize this warranty, the product or part must be
returned for examination, postage prepaid, direct to the Nox-Crete service
center as instructed by Nox-Crete. Proof of purchase date and an explanation
of the claim must accompany the merchandise. If inspection discloses a defect,
Nox-Crete will either repair or replace the product with like equipment at
Nox-Crete’s expense. If no defect is found during the inspection, or if the
defect resulted from causes not within the scope of Nox-Crete’s limited
warranty, then the user must assume all costs incurred returning and/or
storing the product.
All products and parts will be tested using Nox-Crete testing criteria. Units
found to be damaged, altered or otherwise mistreated will not be covered under
this warranty. Units found not to be defective are subject to charges to be
paid by the returnee.
Nox-Crete shall in no event be liable for death, injuries to persons or
property or for incidental, contingent, special or consequential damages of
any kind by the reason of use or sale of any defective product or part. This
limited warranty cov-ers units distributed in the United States of America and
Canada only.
This limited warranty is in lieu of all other warranties, expressed or
implied, and no other person is authorized to give any other warranty or
assume obligation or liability on behalf of Nox-Crete Inc.
Products and parts must be fl ushed free of all fl uids prior to returning to
Nox-Crete for warranty inspection.
PROOF OF PURCHASE
Please retain your dated sales receipt as proof of purchase to validate the warranty period.
SPECIFICATIONS
- Pump TOPSFLO® MG213XK/DC24WI
- Pump Voltage 20-24 Volts
- Approved batteries DeWalt® 20V
- Flow Rate 0.7 GPM (free flow)
- 0.067-0.19 GPM (Low Volume Setting)
- 0.20-0.50 GPM (High Volume Setting)
- Battery Life Varies depending on the Amp Hour (Ah) of
- battery selected
- Pressure Low-pressure setting: 40PSI
- High-pressure setting: 70PSI
OPERATION
WARNING
Carefully read through this entire manual before attempting to use your new product. Pay close attention to the safety alerts symbols, warnings and cautions.
CONTENTS OF CARTON
Contents of Carton include:
- Cordless sprayer assembly
- Spray gun
- 24 Inch angled wand
- 6 Ft. or 50 Ft. spray hose assembly
- Intake tube for a 5-gallon pail or 55-gallon drum
- 2 spray tips
- Check valve with 50 or 100 mesh screen for wand
- Nozzle cap hex nut
- Operator’s safety and service manual
Battery and battery charger not included.
Examine all parts to ensure that everything is accounted for and no damage has
occurred during shipment.
ASSEMBLY
To prepare the unit for operation, assemble the sprayer as follows:
-
Spray Tip & wand check valve/fi lter
a. Attach one of two supplied spray tips and wand check valve/fi lter to end of the wand -
Assemble Spray Hose
a. Attach Spray Hose to the Spray Gun and Sprayer Unit. Both ends are the same. -
Attach intake tube
-
Position sprayer and intake tube over the opening in a 5-gallon pail or 55-gallon drum.
-
Set the Sprayer unit on top of the container by guiding the inlet tube into the hole in top of the container.
-
Set the Power Switch to the off (center) position
-
Slide the battery into the receptacle, DO NOT FORCE. When properly aligned it will slide in easily. When fully inserted you will hear a click.
-
Check the sprayer trigger handle to make sure the lever is not locked in the open/on position.
OPERATING THE SPRAYER
Keeping all safety and operating measures in mind you are now ready to begin spraying.
Prime the Sprayer
- a. Select tip size (see spray tip chart on page 10) with toggle switch, Up for 0.2-0.5 GPM Down for 0.067-0.19 GPM.
- b. Select desired pressure, Up for 70 PSI or Down for 40 PSI.
- c. Squeeze the spray gun handle
- d. The pump is self priming and should begin spraying in a few seconds.
- e. If the pump does not prime within 10-15 seconds it will shut down. Check to see that all fi ttings are tight and the Intake Filter is not clogged. Turn the pump off then back on or remove and replace battery to restart.
- f. After liquid is fl owing and all air is purged from the lines, release the handle and the Sprayer will turn off .
The pump is designed for continuous duty when proper operating criteria are met.
CLEAN UP
CAUTION
As with any type of sprayer, this sprayer will not function satisfactorily if it is not kept clean. If the product being sprayed is intended to cure or harden after application, the Sprayer must be cleaned and fl ushed after EACH use. Flush sprayer with cleaning solvent specifi cally recommended for Nox- Crete product used in sprayer for 60 seconds or more. Leave cleaning solvent in pump until next use.
Failure to clean the unit after using these types of materials will result in
failure of the unit and loss of warranty coverage.
The sprayer is programmed to stop running 10-15 seconds after it runs out of
material from the pail or drum.
DO NOT USE THE SPRAYER PUMP TO PURGE THE PICKUP TUBE OR DISCHARGE HOSE.
Running the Pump dry will destroy the gears and void the warranty. Disconnect
pick up tube and discharge hose on each end and drain manually.
CHEMICAL COMPATIBILITY
The magnetically coupled gear pump used in the sprayer has no seals or gaskets in the fl uid path and therefore will not leak. The only material coming in contact with the fl uid being sprayed is 316 Stainless Steel, Ceramic and PEEK (Polyetheretherketone) Gears. PEEK is resistant to all Nox-Crete products suitable for use with this sprayer.
TROUBLESHOOTING
- SPRAYER WILL NOT START
- If the battery is not properly seated and fully charged
- If the On/Off switch is in the off position
- SPRAYER WILL NOT PRIME
- If the intake tube or discharge hose is restricted
- If spray tip or filter on the end of the wand is plugged
- If you are out of product
- If the battery is not properly charged
- If there is a crack, split or another leak in the suction tube
SPRAYER OUTPUT VOLUME REDUCED
- If pickup tube or discharge hose have restrictions such as dirty inlet or outlet fi lters
- If the spray tip is dirty or partially plugged
- If the viscosity of the material being sprayed exceeds the pumping capability of the sprayer
- If the material being sprayed is too cold
ALARM SOUNDS
- Sprayer pump ran dry for 15 seconds. Turn the pump off and then on again, or remove and reinstall the battery to terminate the alarm and reset the pump.\
MAINTENANCE
No Routine Maintenance is required.
Thoroughly clean of the entire unit by fl ushing the internal components and
wiping exterior surface with Nox-Crete recommended cleaning solvent for Nox-
Crete product used in sprayer. See Nox-Crete product literature for specifi c
cleaning solvent recommendations or page 17 & 18 of this manual.
SERVICE
CAUTION
Service on this unit both within and after the warranty period should be performed only by Nox-Crete or an authorized service center. For more information contact Nox-Crete customer service at 402-341-2080 or customer service@nox- crete.com.
REPLACEMENT PARTS
For replaceable parts, please contact Nox-Crete customer service at 402-341-2080 or customer service@nox- crete.com.
SPRAY TIP CHART
Low Volume (0.067-0.19 GPM)
Low Pressure: 40 PSI
High Pressure: 70 PSI
| 800067 | Low or High Pressure |
|---|---|
| 8001 | Low or High Pressure |
| 80015 | Low or High Pressure |
| 8001-LP | Low or High Pressure |
High Volume (0.2-0.5 GPM)
Low Pressure: 40 PSI
High Pressure: 70 PSI
| 80015-LP | Low or High Pressure |
|---|---|
| 8002 | Low or High Pressure |
| 8002-LP | Low or High Pressure |
| 8003 | Low or High Pressure |
| 8003-LP | Low Pressure Only |
| 8004 | Low or High Pressure |
| 8005 | Low Pressure Only |
PPS Shut-Off, Wand Assembly and Intake Tube Parts List
| Part # | Description |
|---|---|
| 463 | shut-off / wand assembly |
| 889 | nozzle cap hex nut |
| 897 | inlet adaptor BR-PLT, 22 |
| 898 | strainer housing |
| 8303 | 24” steel wand |
| 8305 | 45 degree elbow |
| 8502 | blue 50 mesh wand strainer |
| 8604 | spraying systems gun jet |
| 8606 | 3/8” end line strainer |
| 8634 | inlet strainer |
| 8639 | 55 gallon drum intake tube |
| 8641 | 5 gallon intake tube |
| PPSSWA | PPS shut off, wand assembly |
| Tip | comes with 2 tips |
PPS and Spray Hose Parts List
| Part # | Description |
|---|---|
| 8642 | 50 feet of spray hose |
| 8641 | 5 feet of spray hose |
| AA23L-SS | Perfect Power Sprayer |
RECOMMENDED NOX-CRETE CLEANING PRODUCTS
DESCRIPTION
| Water| Solvent A| Solvent B| Solvent C| Solvent D| Bio-Clean Plus| Pre-Form Solvent| ****
COMMENTS
---|---|---|---|---|---|---|---|---
ALUMNI-CON| X| | | | | | |
ALUMINUM R 250| | X| | | | | |
ALUMINUM R 450| | X| | | | | |
BIO-NOX| X| X| | | | | | Use Solvent A when the product is dry
BIO-NOX VS| | X| | | | | |
BRO-CURE READY TO USE| X| | | | | | |
CHEMBETON (All versions)| | X| | | | | |
CLEAN RELEASE 3, 5 and 7| | X| | | | | |
CLEAR-CURE DH 100| X| X| | | | | | Use Solvent A when the product is dry
CRETE-NOX TA| X| | | | | | |
CURE & SEAL 1315A| | | X| | | | |
CURE & SEAL 1315 A LOW VOC| | | X| | | | |
CURE & SEAL 150E| X| | X| | | | | Use Solvent B when the product is dry
CURE & SEAL 250E| X| | X| | | | | Use Solvent B when the product is dry
CURE AND SEAL 1315 A| | | X| | | | |
CURE AND SEAL 1315 A LOW VOC| | | X| | | | |
CURE AND SEAL 309| | | X| | | | |
DEACTIVATOR| | X| | | | | |
DRYCAST RELEASE| | X| | | | | |
DRYCAST RELEASE HSS| | X| | | | | |
DURO-NOX| X| | | | | | |
DURO-NOX HS| X| | | | | | |
DURO-NOX HSC| X| | | | | | |
DURO-NOX LS| X| | | | | | |
DURO-NOX LSC| X| | | | | | |
DURO-POLISH| X| | X| | | | | Use Solvent B when product is dry
DURO-POLISH PLUS| X| | X| | | | | Use Solvent B when the product is dry
DURO-SHIELD| X| | X| | | | | Use Solvent B when the product is dry
FORM-ARMOR
| | ****
X
| | | | ****
X
| | Use Solvent A for application equipment cleanup and Bio-Clean Plus for removal
of applied films
FORM-CLEAN| | X| | | | | |
FORM COATING 450| | X| | | | | |
FORM COATING E| X| | | | | | | Use Solvent A when product is dry
FORM COATING 250| | X| | | | | |
FORM COATING 100| | X| | | | | |
HARBESON| X| | | | | | |
RECOMMENDED NOX-CRETE CLEANING PRODUCTS
DESCRIPTION
| Water| Solvent A| Solvent B| Solvent C| Solvent D| Bio-Clean Plus| Pre-Form Solvent| ****
COMMENTS
---|---|---|---|---|---|---|---|---
MONOFILM| X| | | | | | |
NATRASEAL| | | X| | | | |
PALLET-NOX 100| X| | | | | | |
PRECAST RELEASE #80 250| | X| | | | | |
PRECAST RELEASE #80 450| | X| | | | | |
PRECAST RELEASE #80 B| | X| | | | | |
PRECAST RELEASE #92| | X| | | | | |
PRECAST RELEASE #85| | X| | | | | |
PRECAST RELEASE EL| | X| | | | | |
PRO RELEASE PLUS| X| X| | | | | | Use Solvent A when product is dry
PRO RELEASE WITH WINTER GUARD| X| X| | | | | | Use Solvent A when product
is dry
QUICK-RELEASE| | X| | | | | |
RELEASE AGENT #10 100/250/450| | X| | | | | |
RELEASE AGENT #10B| | X| | | | | |
RELEASE AGENT #10E| X| X| | | | | | Use Solvent A when product is dry
RES-CURE DH 100| X| X| | | | | | Use Solvent A when product is dry
RES-CURE DS| X| | X| | | | | Use Solvent B when product is dry
SEASONOX EXT| X| | | | | | |
SILCOSEAL 2000 F| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL ADVANTAGE| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL ADVANTAGE LVOC| X| X| | | | | | Use Solvent A when product is
dry
SILCOSEAL CLASSIC| | X| | | | | |
SILCOSEAL EX| | X| | | | | |
SILCOSEAL LOVE| | | | | X| | |
SILCOSEAL SELECT| X| X| | | | | | Use Solvent A when product is dry
SPARKL-SEAL| | | X| | | | |
SPARKL-SEAL E| X| | | | | | | Use Solvent B when product is dry
SPARKL SEAL LVOC| | | X| | | | |
STIFEL 100| | | X| | | | |
STIFEL 40| | | X| | | | |
STIFEL 40 LVOC| | | | | X| | |
STIFEL GC| X| | | | | | |
STIFEL SC| X| | | | | | |
STIFEL VC| X| | | | | | |
TRI-SHIELD| | | X| | | | |
WEATHER-SIL| X| | | | | | |
WEATHER-SIL EXTREME| X| | | | | | |