nox-crete PPS-P Pail Version Perfect Power Sprayer User Guide
- June 4, 2024
- nox-crete
Table of Contents
chemical solutions to concrete problems
PERFECT POWER SPRAYER
User Guide and Parts List
Model:
PPS-P – Pail Version
PPS-D – Drum Version
PPS-T – Tote Version
- Batteries not included
www.nox-crete.com
INTRODUCTION
You have purchased a quality Nox-Crete sprayer, proudly made in the USA. If
you use and maintain your sprayer properly, you will enjoy many years of safe,
reliable service.
The Nox-Crete Perfect Power Sprayer utilizes a magnetically coupled gear pump
and 1 DeWalt® Lithium Ion 20V, 4Ah or greater battery. Also works with DeWalt
Flexvolt 20Volt / 60 volt, 6,9 or 12Ah batteries.
SAFETY INFORMATION
INTRODUCTION
This Safety Alert Symbol is used to call attention to items or operations
which may be dangerous to those operating or working with this sprayer. The
symbol can be found throughout this manual. Please read these warnings and
cautions carefully before attempting to operate the unit. Make sure every
individual who operates or works with this sprayer is familiar with all safety
precautions.
WARNING
GENERAL WARNING : Indicates information important to the proper operation of the sprayer. Failure to observe may result in damage to the sprayer and/ or severe bodily injury or death.
CAUTION
GENERAL CAUTION: Indicates information important to the proper operation
of the equipment. Failure to observe may result in damage to the equipment.
REFERENCES : For details on safety rules and regulations in the United
States, contact your local Occupational Safety and Health Administration
(OSHA) offi ce. Equipment
operated in other countries must be operated and serviced in accordance and
compliance with any and all safety requirements of that country. The
publication of these safety precautions is done for your information. Nox-
Crete does not by the publication of these precautions imply or in any way
represent that these are the sum of all dangers present near Nox-Crete
equipment. If you are operating Nox-Crete equipment, it is your responsibility
to insure that such operation is in full accordance with all applicable safety
requirements and codes. All requirements of the United States Federal
Occupational Safety and Health Administration Act must be met when operated in
areas that are under the jurisdiction of the United States Department.
WARNING ****
Before attempting to operate the sprayer, read and understand all safety
precautions and warnings.
Do not use the sprayer when tired, ill, or under the infl uence of
alcohol, drugs, or medication.
Inspect sprayer before each use for loose, broken, cracked, split, or
damaged parts. Do not operate the sprayer with loose or damaged component
parts.
Always wear safety glasses or goggles that are marked with ANSI Z87
Use only in daylight or good artifi cial light.
Never use a sprayer without the proper factory-authorized accessories
attached. When using the sprayer, ensure that the sprayer discharge hose is
securely attached.
**** Do not modify the sprayer.
CAUTION
IT IS YOUR RESPONSIBILITY TO ENSURE THAT THE MATERIAL YOU ARE SPRAYING IS COMPATIBLE WITH THE SPRAYER.
CAUTION
**** If the product being sprayed is intended to cure or set up after application, the Sprayer must be cleaned. Flush with cleaning solvent recommended for specifi c Nox-Crete product for 60 seconds or more. Leave cleaning solvent in the pump until the next use. If the cleaning solvent is water protects the pump from freezing or replace the water with RV antifreeze. Failure to clean the unit after using these types of materials will result in failure of the unit and loss of warranty coverage.
Do not use abrasives
Never use without Intake Filter
Attempting to spray Nox-Crete products below Nox-Crete’s recommended
temperatures may aff ect the sprayer’s ability to adequately perform.
Low temperatures may aff ect product viscosity.
Do not submerge or expose to excessive moisture
Do not spray products with solids above 25% or with abrasive additives
as this will destroy the pump’s gears and will void the warranty. This Sprayer
is intended for use with specifi c Nox-Crete products. If you are unsure of the
suitability of the product you want to spray contact Nox- Crete at
402-341-2080 for assistance.
WARRANTY
CAUTION
**** DO NOT ATTEMPT TO SERVICE THE UNIT BY REMOVING
THE COVER. REMOVAL OF THE UNIT COVER WILL VOID
THE WARRANTY. CONTACT NOX-CRETE FOR SERVICE
INFORMATION
Nox-Crete warrants this product to be free from material or workmanship
defects for a period of 60 days from the date of purchase.
Warranty does not apply when:
- Product is not used within the guidelines of this manual.
- Repairs are made outside of Nox-Crete authorized service center.
- Incompatible fluids are used.
- Misuse or Abuse.
- Improper or inadequate cleaning of the unit after use.
In the event you need to utilize this warranty, the product or part must be
returned for examination, postage prepaid, and direct to the Nox-Crete service
center as instructed by Nox-Crete. Proof of purchase date and an explanation
of the claim must accompany the merchandise. If inspection discloses a defect,
NoxCrete will either repair or replace the product with like equipment at Nox-
Crete’s expense. If no defect is found during the inspection, or if the defect
resulted from causes not within the scope of Nox-Crete’s limited warranty,
then the user must assume all costs incurred returning and/or storing the
product.
All products and parts will be tested using Nox-Crete testing criteria. Units
found to be damaged, altered or otherwise mistreated will not be covered under
this warranty. Units found not to be defective are subject to charges to be
paid by the returnee.
Nox-Crete shall in no event be liable for death, injuries to persons or
property, or for incidental, contingent, special or consequential damages of
any kind by the reason of use or sale of any defective product or part. This
limited warranty covers units distributed in the United States of America and
Canada only.
This limited warranty is in lieu of all other warranties, expressed or
implied, and no other person is authorized to give any other warranty or
assume obligation or liability on behalf of Nox-Crete Inc.
Products and parts must be fl ushed free of all fluids prior to returning to
NoxCrete for warranty inspection.
PROOF OF PURCHASE
Please retain your dated sales receipt as proof of purchase to validate the warranty period.
SPECIFICATIONS
| Pump | Magnetic drive gear pump with brushless motor |
|---|---|
| Pump Voltage | 20-24 Volts |
| Approved batteries | DeWalt® 20V |
| Flow Rate | 0.10 to 0.70 GPM |
| Battery Life | Varies depending on the Amp Hour (Ah) of |
| Pressure | battery selected Constant 70 PSI |
OPERATION
WARNING
Carefully read through this entire manual before attempting to use your new product. Pay close attention to the safety alerts symbols, warnings, and cautions.
CONTENTS OF CARTON
Contents of Carton include:
- Cordless sprayer assembly
- Spray gun
- 24 Inch angled wand
- 5 Ft. or 50 Ft. spray hose assembly
- Intake line for a 5-gallon pail or 55-gallon drum
- 2 spray tips
- Blue 50 mesh strainer wand
- Plastic tip retainer cap
- Operator’s safety and service manual
Battery and battery charger not included.
Examine all parts to ensure that everything is accounted for and no damage has
occurred during shipment.
ASSEMBLY
To prepare the unit for operation, assemble the sprayer as follows:
-
Spray tip & wand strainer
a. Attach one of two supplied spray tips and wand check valve/filter to the end of a wand -
Assemble spray hose
a. Attach spray hose to the spray gun and sprayer unit. Both ends are the same. -
Attach intake line
-
Position the sprayer and intake tube over the opening in a 5-gallon pail or 55-gallon drum.
-
Set the sprayer unit on top of the container by guiding the inlet tube into the hole at the top of the container.
-
Set the power switch to the off position
-
Slide the battery into the receptacle, DO NOT FORCE. When properly aligned it will slide in easily. When fully inserted you will hear a click.
-
Check the sprayer trigger handle to make sure the lever is not locked in the open/on position.
SPRAYER STARTUP
Keeping all safety and operating measures in mind you are now ready to begin
spraying.
4. Prime the Sprayer
a. Turn the power switch to the on position.
b. Squeeze the spray gun handle.
c. The pump is self-priming and should begin spraying in a few seconds.
d. If the pump does not prime within 10-15 seconds it will shut down. Check to
see that all fittings are tight and the intake fi lter is not clogged. Turn the
pump off then back on or remove and replace the battery to restart.
e. After the liquid is flowing and all air is purged from the lines, release
the handle and the sprayer will turn off.
The pump is designed for continuous duty when proper operating criteria are
met.
CAUTION
BEFORE REMOVING THE SPRAY HOSE, TURN THE POWER OFF AND RELIEVE ANY PRESSURE IN THE SPRAY HOSE BY SQUEEZING THE SPRAY HANDLE.
CLEAN UP
CAUTION
As with any type of sprayer, this sprayer will not function satisfactorily if
it is not kept clean. If the product being sprayed is intended to cure or
harden after application, the Sprayer must be cleaned and fl ushed after EACH
use. Flush sprayer with cleaning solvent specifi cally recommended for Nox-
Crete products used in a sprayer for 60 seconds or more (see recommended Nox-
Crete cleaning product chart on page 17). Leave cleaning solvent in the pump
until next use.
Failure to clean the unit after using these types of materials will result in
the failure of the unit and loss of warranty coverage.
The sprayer is programmed to stop running 10-15 seconds after it runs out of
material from the pail or drum.
DO NOT USE THE SPRAYER PUMP TO PURGE THE PICKUP TUBE OR DISCHARGE HOSE.
Running the Pump dry will destroy the gears and void the warranty. Disconnect
the pick-up tube and discharge hose on each end and drain manually.
CHEMICAL COMPATIBILITY
The magnetically coupled gear pump used in the sprayer has no seals or gaskets in the fluid path and therefore will not leak. The only surfaces in the pump that come in contact with the fluid being sprayed are stainless steel, ceramic, and PEEK (polyetheretherketone). The gears in the pump are made out of PEEK and are resistant to all Nox-Crete products suitable for use with this sprayer.
TROUBLESHOOTING
SPRAYER WILL NOT START
✓ If battery is not properly seated and fully charged
✓ If On/Off switch is in the off position
SPRAYER WILL NOT PRIME
✓ If the intake tube or discharge hose is restricted
✓ If the spray tip or fi lter on the end of the wand is plugged
✓ If you are out of product
✓ If battery is not properly charged
✓ If there is a crack, split, or another leak in the suction tube
SPRAYER OUTPUT VOLUME REDUCED
✓ If the pickup tube or discharge hose has restrictions such as a dirty inlet
or outlet filters
✓ If the spray tip is dirty or partially plugged
✓ If the viscosity of the material being sprayed exceeds the pumping
capability of the sprayer
✓ If the material being sprayed is too cold
ALARM SOUNDS
✓ The sprayer pump ran dry for 15 seconds. Turn the pump on and then on again,
or remove and reinstall the battery to terminate the alarm and reset the pump.
MAINTENANCE
No Routine Maintenance is required.
Thoroughly clean the entire unit by flushing the internal components and wiping
the exterior surface with Nox-Crete recommended cleaning solvent for Nox-Crete
products used in a sprayer. See Nox-Crete product literature for specifi
cleaning solvent recommendations or pages 15 & 16 of this manual.
SERVICE
CAUTION
Service on this unit both within and after the warranty period should be performed only by Nox-Crete or an authorized service center. For more information contact Nox-Crete customer service at 402-341-2080 or customer service@nox- crete.com.
REPLACEMENT PARTS
For replaceable parts, please contact Nox-Crete customer service at
402-3412080, or customer [email protected].
SPRAY TIP CHART
| Spray Tip Size | Output in GPM at 70 PSI |
|---|---|
| 8001 | 0.13 |
| 80015 | 0.20 |
| 8002 | 0.26 |
| 8003 | 0.40 |
| 8004 | 0.53 |
| 8005 (maximum tip size that can be used) | 0.66 |
PPS Shut-Off , Wand Assembly, and Intake Tube Parts List
| Part # | Description |
|---|---|
| 463 | shut-off/wand adapter |
| 8003 & 8005 | Standard spray tips. Alternative spray tip sizes are available. |
| 8442 | plastic tip retainer cap |
| 897 | inlet adaptor |
| 898 | strainer housing |
| 8303 | 24” stainless steel wand |
| 8305 | 45 degree stainless steel elbow |
| 8502 | blue 50 mesh wand strainer |
| 8604 | all metal pistol grip shut-off |
| 8606 | drum inlet strainer |
| 8634 | pail inlet strainer |
| 8637 | 5 gallon pail intake line |
| 8639 | 55 gallon drum intake line |
| PPSSWA | shut off / wand assembly |
PPS and Spray Hose Parts List
| Part # | Description |
|---|---|
| 8641 | 5 feet of spray hose and connection fittings |
| 8642 | 50 feet of spray hose and connection fittings |
| PPSDK | 50 feet of spray hose with fittings and 55 gallon drum intake kit |
| PPSPK | 5 feet of spray hose with fittings and 5 gallon pail intake kit |
Perfect Power Sprayer (excludes parts 8637, 8639, PPSSWA, 8641, 8642)
| Part # | Description |
|---|---|
| PPS | Perfect Power Sprayer Pump and Housing |
RECOMMENDED NOX-CRETE CLEANING PRODUCTS
**DESCRIPTION| Water| Solvent A| Solvent B| Solvent
C| Solvent D| Bio-Clean Plus| Pre-Form Solvent|
****COMMENTS**
---|---|---|---|---|---|---|---|---
ALUMI-CON| X| | | | | | |
ALUMINOX R 250| | X| | | | | |
ALUMINOX R 450| | X| | | | | |
BIO-NOX| X| X| | | | | | Use Solvent A when product is dry
BIO-NOX VS| | X| | | | | |
BRO-CURE READY TO USE| X| | | | | | |
CHEMBETON (All versions)| | X| | | | | |
CLEAN RELEASE 3, 5 and 7| | X| | | | | |
CLEAR-CURE DH 100| X| X| | | | | | Use Solvent A when product is dry
CRETE-NOX TA| X| | | | | | |
CURE & SEAL 1315A 700| | | X| | | | |
CURE & SEAL 1315 A 350| | | X| | | | |
CURE & SEAL 150E| X| | X| | | | | Use Solvent B when product is dry
CURE & SEAL 250E| X| | X| | | | | Use Solvent B when product is dry
CURE AND SEAL 309 – 350| | | X| | | | |
DEACTIVATOR| | X| | | | | |
DRYCAST RELEASE| | X| | | | | |
DRYCAST RELEASE HSS| | X| | | | | |
DURO-NOX| X| | | | | | |
DURO-NOX HS| X| | | | | | |
DURO-NOX HSC| X| | | | | | |
DURO-NOX LS| X| | | | | | |
DURO-NOX LSC| X| | | | | | |
DURO-POLISH| X| | X| | | | | Use Solvent B when product is dry
DURO-POLISH PLUS| X| | X| | | | | Use Solvent B when product is dry
DURO-SHIELD| X| | X| | | | | Use Solvent B when product is dry
FORM-ARMOR
| | ****
X
| | | | ****
X
| | Use Solvent A for application equipment cleanup and Bio-Clean Plus for
removal of applied films
FORM-CLEAN| | X| | | | | |
FORM COATING 450| | X| | | | | |
FORM COATING E| X| | | | | | | Use Solvent A when product is dry
FORM COATING 250| | X| | | | | |
FORM COATING 100| | X| | | | | |
HARBESON| X| | | | | | |
MONOFILM| X| | | | | | |
NATRASEAL| | | X| | | | |
**DESCRIPTION| Water| Solvent A| Solvent B|
Solvent C| Solvent D| Bio-Clean Plus| Pre-Form Solvent|
****COMMENTS**
---|---|---|---|---|---|---|---|---
PALLET-NOX 100| X| | | | | | |
PRECAST RELEASE #80 250| | X| | | | | |
PRECAST RELEASE #80 450| | X| | | | | |
PRECAST RELEASE #80 B| | X| | | | | |
PRECAST RELEASE #92| | X| | | | | |
PRECAST RELEASE #85| | X| | | | | |
PRECAST RELEASE EL| | X| | | | | |
PRO RELEASE PLUS| X| X| | | | | | Use Solvent A when product is dry
PRO RELEASE WITH WINTER GUARD| X| X| | | | | | Use Solvent A when product is
dry
QUICK RELEASE| | X| | | | | |
RELEASE AGENT #10 100/250/450| | X| | | | | |
RELEASE AGENT #10B| | X| | | | | |
RELEASE AGENT #10E| X| X| | | | | | Use Solvent A when product is dry
RES-CURE DH 100| X| X| | | | | | Use Solvent A when product is dry
RES-CURE DS| X| | X| | | | | Use Solvent B when product is dry
SEASONOX EXT| X| | | | | | |
SILCOSEAL 2000 F| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL ADVANTAGE| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL ADVANTAGE LVOC| X| X| | | | | | Use Solvent A when product is dry
SILCOSEAL CLASSIC| | X| | | | | |
SILCOSEAL EX| | X| | | | | |
SILCOSEAL SELECT| X| X| | | | | | Use Solvent A when product is dry
SPARKL-SEAL 700| | | X| | | | |
SPARKL-SEAL E| X| | | | | | | Use Solvent B when product is dry
SPARKL SEAL 350| | | X| | | | |
STIFEL 40 – 600| | | X| | | | |
STIFEL 40 – 400| | | | | X| | |
STIFEL GC| X| | | | | | |
STIFEL SC| X| | | | | | |
STIFEL VC| X| | | | | | |
TRI-SHIELD 350| | | X| | | | |
WEATHER-SIL| X| | | | | | |
WEATHER-SIL EXTREME| X| | | | | | |
Nox-Crete Inc.
1444 S. 20th St., PO Box 8102 Omaha, NE 68108 USA
Offi ce:402-341-2080 l
800-669-2738 l Fax:
402-341-9752
[email protected] l
www.nox-crete.com