MULTI-MOVER XL75 Industrial Electric Tow Tug User Manual

MULTI-MOVER XL75 Industrial Electric Tow Tug

transport

• Only use stable loading surfaces with sufficient loading capacity (see section 2.2).
• Secure the MULTI-MOVER XL75 against tilting or sliding.
• It is prohibited to;
• get under the MULTI-MOVER XL75 while lifting
• remain within the tilting range of the MULTI-MOVER XL75 during unloading

INTRODUCTION / WARRANTY / DEFINITIONS / SAFETY SYMBOLS

You have made the right decision, by purchasing the Multi-Mover XL75. You are now in the possession of an excellent tool that has been constructed and produced with the greatest care. You will profit the most from this investment, if you carefully observe the safety, user and maintenance instructions provided in this user manual. The user manual should be made available to the user of the Multi-Mover XL75 and must be present at the Multi-Mover XL75 when it is being used. The user manual must have been read by anyone working with/at the Multi-Mover XL75, and the instructions must be observed.

Warranty
Multi-Mover Europe BV will not assume responsibility for the goods it produced and the services it supplied. Warranty can only be claimed if the client has made an immediate complaint and Multi-Mover Europe BV has been given the opportunity to investigate the complaints and correct possible faults. Multi- Mover Europe BV provides a warranty on its products in relation to materials and con-struction defects. In case of defects as described above, Multi-Mover Europe BV shall undertake to provide the parts manufactured by them for free, within the period of one year after delivery.
To occasions, different warranty conditions apply. Multi-Mover Europe BV will not be liable for dam-age and indirect damage as a result of natural disasters, operational errors, lack of skilful mainte-nance and any other use than described below. The liability of Multi-Mover Europe BV will also terminate as soon as you or a third party performs work, such as adaptations or extensions, to the machine, without our written permission. The warranty conditions only apply if a defect, after an investigation by the manufacturer, is recognized as such. At Multi-Mover Europe BV we continuously try to improve our products and service. That is why we reserve the right to change the specifications stated in this user manual at any required moment and without prior notice.

Definitions
In this user manual we use the following definitions: Operator: The person who drives, controls and supervises the operation of the Multi-Mover XL75 and is able to start and stop it, etc. It is the company’s responsibility to make sure that the operator is sufficiently trained.

Dangerous areas:
The area surrounding the Multi-Mover XL75 where people may get injured.

Maintenance mechanic:
The person who is completely familiar with the Multi-Mover XL75, is able to adjust the safety devices and to maintain the Multi-Mover XL75. The maintenance mechanic is familiar with the functionalities, safety standards and was trained to maintain the Multi-Mover XL75. It is the company’s responsibility to make sure that maintenance staff has been sufficiently educated and trained.

Safety symbols
On various places on the Multi-Mover XL75 you will find standardized safety symbol stickers as displayed to the right. The upper part warns against a general or particular hazard. The lower part indicates what type of hazard is being warned against and will explain what you must do.

TECHNICAL DESCRIPTION

Designation, identification and description

• Designation : MULTI-MOVER XL75
• Identification : type plate on the encasing
• Description : vehicle on two drive wheels and a swivel wheel : suitable as towing device, optionally provided with an upward and downward mov-ing coupling point, for instance, in order to couple the pole of a trailer and possibly to lift it. drive while walking, by using the driving switches on the steering handle

Accessories
The following parts are delivered separately with the vehicle: The vehicle’s operation manual (online) Battery loading report booklet (optional) Manuals for possible options

Technical information and dimensions

• Weight 400-650 kg
• Length 168 cm
• Width 87 cm
• Height 100 cm
• Engine power 1700 watts 24 VDA, maintenance-free
• 2 x 12-volt 100 Ah batteries, maintenance-free, AGM lead acid
• Charger 24 volts 15A, external
• Push and Pull 7,500 kg, 4,500 newton horizontal traction
• Solid-rubber tyres Continental SC20: 12 cm wide, 6-inch rims
• Solid-rubber double wheel castor, ∅ 200 mm
• Ergonomic tiller head with emergency stop, belly button
• Potentiometer for continuously adjustable maximum speed to 5 km/h
• Tiller head can fold together
• Gross axle weight 650 kg
• Battery, hour and error display
• Lock with 2 keys
• Horn
• Minimum speed is 0.1 km/h
• Emergency stop switch on the housing
• Bolt or tow bar coupling
• Front double M12 thread to 20, 30, 40 and 50 cm height for couplings
• Work area: 6 to 8 km
• Operating time: 3-4 workdays

Always supplied with 2 batteries (in the drive box), external charger and coupling. There are many options to choose from.

Packaging, loading / unloading, towing, recycling

Packaging
The Multi-Mover XL75 is secured with straps on support beams on a pallet, surrounded by a protec-tive cardboard box.

Removing the packaging
Remove the clamping strips at the wheels. Avoid injury and damage as a result of incorrect placement of the lift truck’s lift forks.

Loading and unloading
If the Multi-Mover XL75 has to be moved by means of a lift truck, the lift forks must be placed at the heaviest part at the rear of the Multi-Mover XL75, between the 2 large wheels.

Recycling of the packaging
Save the packaging for possible future transportations. If you want to remove the packaging, you must observe the local and national regulations concerning plastic waste processing.

SAFETY REGULATIONS

Only use the Multi-Mover XL75 for the purpose for which it was designed. The symbols displayed below have been attached to your Multi-Mover XL75. Get to know these symbols and make sure you know what they mean.

Caution! Hazard of serious injury. Carefully read the user manual of the Multi-Mover XL75, so you will know exactly how to use the switches before you start driving it.

Caution! Hazard of injury during maintenance work. Switch off the ignition and remove the ignition key, disconnect the charging plug and press the emergency stop.

Consult the user manual.
You will prevent dangerous situations that might arise if the Multi-Mover XL75 starts to move unexpectedly. Also consider the possibility that the vehicle is switched on by a third party, a coincidence or misunderstanding that could occur if the ignition key is still in the ignition.

• the weight to be towed
• the driving style of the operator
• driving circumstances, and the strength of the terrain.

Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-cient traction force and brake force of the Multi-Mover XL75. Never drive onto a slope at an angle or crosswise. Only ever drive on and off a slope at a right angle. The Multi-Mover XL75 with trailer(s) may also tip over if the bends are taken at a speed that is too high. As the trailers may limit the operator’s view and because the Multi-Mover XL75 and trailer(s) may swerve out, there will be a risk of collision, therefore: Caution! Hazard of (serious) injury due to collisions. Make sure that bystanders remain at least 10 metres outside of the driving area of the Multi- Mover XL75 and trailer(s).

Caution! Hazard of (serious) injury due to getting jammed or as a result of falling under the Multi-Mover XL75 or trailer(s). Passengers may “never” drive along on the Multi-Mover XL75 or the trailers.

Caution! Hazard of serious injury. Adapt your speed to the circumstances while driving. Always make sure you have the Multi-Mover XL75 under control.

• Reduce speed on uneven floors/terrain and in sharp bends.
• Be particularly careful when manoeuvring and reversing.

Caution!
Hazard of injury due to getting jammed when connecting and disconnecting the trailer(s). Keep your hands and fingers away from the coupling or pole eye.

Caution!
Hazard of serious injury. Before you start driving, make sure the walking/driving area is free and flat. Avoid getting jammed between the Multi- Mover XL75 and obstacles. Prevent tripping and getting jammed under the Multi- Mover XL75 and/or trailer. Make sure the driving area and your shoes are free of dirt, in order to prevent accidents due to slip-ping.

Caution! Hazard of serious injury due to overloading the Multi-Mover XL75. The load behind the Multi-Mover XL75 may not be more than indicated at section 2.2 technical data. Make sure the trailer(s) has/have been loaded evenly and safely.

Caution!
Wear clothing that allows you to move freely and does not hinder your view on the Multi-Mover XL75 plus trailer(s). Observe your company’s safety regulations.

Caution!
Hazard of injury. In case of an unusual noise; Stop the Multi-Mover XL75 immediately. Check the electric system and the drive for damage. Check the wheels and tyres for tension, damage and wear.

Caution!
Avoid injury. Regularly check whether there are any loose bolts and nuts. Also see chapter 6 (Maintenance).

Caution!
Avoid injury by checking the Multi-Mover XL75 for damage or bends on a daily basis. Pay particular attention to the tow eye with tow pen or coupling point and locking.

Caution!
Hazard of injury. Make sure the Multi-Mover XL75 is properly and safely supported when performing cleaning or maintenance work “under” the Multi-Mover XL75.

PREPARATION

Application
The Multi-Mover XL75 was developed for;

• moving trailers, caravans, trailers with or without goods, order picking, etc.
• driving over flat, dry, metalled or unmetalled terrain (e.g. warehouse, greenhouse, lawns etc.)

The Multi-Mover XL75 is not suitable for transporting trailers with people. The Multi-Mover XL75 is not suitable for moving;

• goods containing toxic substances
• goods containing explosive substances
• goods containing hazardous substances
• combustible substances
• other liquids and hazardous substances than stated above

ATEX 1, 2, 21 and 22 are available as option The Multi-Mover XL75 does not have permission to be driven on public roads without the options required. Only use the Multi-Mover XL75 for the purpose for which it was designed. For other applications, the CE mark does not apply. The electric components and wiring have been made splash-proof (IP54). Although Multi-Mover has been designed for use out of doors and in poor weather conditions, it should not be driven in to wa-ter. Only the following “original” “Multi-Mover Europe BV” parts and accessories may be used for the Multi-Mover XL75.
Multi-Mover Europe BV is excluded from any liability for damages or consequential damages that are caused by “original” parts that have not been supplied by us.

Operator
Only persons who have had a thorough (internal) theoretical and practical training for driving the Multi-Mover XL75, are allowed to drive with the Multi-Mover XL75. The training programme should cover:

• the application possibilities and the limitations
• the control and operating components
• the safety regulations
• daily and periodical maintenance

The operator must be fully familiar with the content of this user manual. People could receive or cause serious injury, if the Multi-Mover XL75 is operated by;

• unauthorized persons
• persons younger than 16 years of age
• persons of whom it may be expected that they are not (sufficiently) aware of the dangers of the Multi-Mover XL75

Responsibility of the operator
Operators must strictly observe the safety regulations, which are included in chapter 3, and the same applies to the other rules of conduct elsewhere in this user manual. Operators must strictly observe the safety regulations, which are included in chapter 3, and the same applies to the other rules of conduct elsewhere in this user manual.

Inspection prior to putting into operation
In addition to good maintenance, the operator of the Multi-Mover XL75 must pay attention to the following aspects after each work period.

• check whether there is any damage on the outside of the vehicle
• check the tow eye and tow pin or coupling point for bends or damage
• check whether the batteries are sufficiently charged
• drive forward and backward and check the operation of the brake.
• check, while driving slowly, the full manoeuvrability of the Multi-Mover XL75
• check the jam safety on the steering handle by pressing the safety switch (2, fig. 2), the Multi-Mover XL75 should not start in that case.

If you establish a fault, or if you have any doubts concerning the operation of the Multi-Mover XL75 you must immediately report this to your supervisor or the maintenance personnel.

 USE

General
Always keep an eye on bystanders, avoid collisions. Keep as far to the right as possible and maintain distance. Never overtake another vehicle driving in the same direction at crossings, in small passages or on other dangerous places

• Make sure you keep a good view on the path that you are driving, keep an eye on traffic and people and observe the safety regulations.
• Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-cient traction force and brake force of the Multi-Mover XL75.
• Never drive onto a slope or another obstacle at an angle or crosswise.
• Only ever drive on and off a slope at a right angle.
• The Multi-Mover XL75 may also tip over if the bends are taken at a speed that is too high. Maximum slope angle, with / without load 4% / 25 %

Passengers may not be taken along with the Multi-Mover XL75 and towed vehicle. When leaving the Multi-Mover XL75, always remove the ignition keys. (Let someone) check whether your Multi-Mover XL75 is suitable (approved) for driving in your envi-ronment, you could think of an environment with fire hazard or explosion hazard. While driving, the generation of sparks may prevent switching on / off.  The traction batteries are filled with hazardous electrolyte that could cause serious burns. However, the batteries are fully sealed and do not have to be refilled with distilled water.
In case of injury to people or damage to buildings, immediately contact your supervisor. Never park at fire lanes, fire-extinguishers and stairwells.

Regulations for use
Observe the traffic regulations;

• in a normal traffic situation you will keep to the right
• maintain a safe distance, depending on your speed, you will maintain a safe speed so you are able to maintain in complete control of your vehicle and trailer(s)

Make sure you keep a good overview of the area where you are driving and observe the safety regulations. At crossings and locations where there is no good view, lower your speed and (#) give a warning signal. Drive slowly on narrow lanes. Avoid bends if necessary and be careful on small hills, thresholds, etc. Reduce speed in case of sharp bends. The Multi-Mover XL75 may only be driven at speeds that allow you to stop in time, e.g. if an obstacle is standing in or entering the driving area. Accelerating, stopping, steering, making turns should always be performed quietly, so that the stability of the trailers to be towed is not endangered. Your conduct while driving must be polite and safe. Always be careful when the vehicle is driving on a limited slope or on slippery grounds.

Placement in /on a lift
Never maneuver the Multi-Mover XL75 in/on a lift without permission; drive it slowly, place the vehicle correctly in the centre of this space, switch off the vehicle with the ignition key. Make sure there are no people on the lift when the vehicle is driven onto it. Only transport safe and stable loads. Make sure the weight of the load to be moved lies within the capacity of the Multi- Mover XL75. The maximum traction force is stated on the type plate.

Operation

Frame

1. Emergency stop
2. Type plate
3. Battery discharge index and hours counter
4. Weight plate 20 Kg, 1-15-plates (# may vary)
5. Bolt hitch / tow bar (# may vary)
6. Drive wheel with tyre (# may vary)
7. Main fuse and Curtis plug
8. Charger plug 24 Volt
9. Ignition lock
10. Swivel wheel (# may vary)
11. Steering bar
12. Hinges steering bar

Tillerhead

1. Handle, black
2. Drive switch, throttle forwards / backwards
3. Safety switch, belly button
4. Signal switch, Horn (# =Optional)
5. Potentiometer, stepless speed control
6. Hydraulic or electric hitch (# =Optional)

Steering handles
The steering handle (1) with bar is a fixed part of the Multi-Mover XL75, moving to the left means driving to the left, and vice versa.

Safety switch
When pressing the safety switch (risk of getting jammed), the Multi-Mover XL75 will stop immediately.
In order to start again, the drive switch must first be placed in the neutral position.

Coupling point upward coupling point downward
Optionally, the coupling point can be moved upward/downward with an actuator (spindle motor). This serves, for instance, to make it easier to move a tandem aXL75e trailer.

Signal switch only upon request
Optionally, a horn can be connected to the signal switch (5).

Drive switches left and right from the centre
By rotating the drive switch 2x (6) to the front with your thumb, the driving direction will first be switched on and then, when rotated further, the Multi- Mover XL75 will start to drive. The central position is the neutral position. By rotating it downwards, the Multi-Mover XL75 will reverse. Always accelerate 2 times when starting up. Code 47 and 38 (operating error) then disappear.
Always accelerate 2 times when starting up. Code 47 and 38 then disappear

Caution! Only switch to forward or reverse if the Multi-Mover XL75 is standing still.

Ignition lock
The ignition lock is used to switch off the batteries, always switch off the battery in case of maintenance to the Multi-Mover XL75.

Battery charger connection and Batteries
The batteries are filled with lead acid and sealed. They are fully sealed and maintenance free. It is not possible to refill with distilled water. Press the Emergency Button (6) before charging.

Battery charger connection
The connection plug for the battery charger is located on the right side, in a recess of the encasing. On the dashboard of the Multi-Mover XL75, the battery indicator (8) is placed. If the BDI (Battery discharge Index) is below 30% maximum speed is reduced to 50%, this to prevent damage to the batteries. Make sure you charge right away. BDI 100 % means full charged If the Multi-Mover XL75 is out of operation (for a longer period), we recommend keeping the battery charger connected, it will automatically keep the battery in a charged condition.

Charging location
The charging location must be well ventilated, because very explosive gases (detonating gas) are continuously released during charging. Avoid open fire or sparks at the charging location while charging. During charging, an explosive gas may be released. The battery charger (# optional) operates fully automatically, i.e. the charger is equipped with an electronic system that will check the charging status and act accordingly. Check whether the supply voltage to the battery charger corresponds with the voltage stated on the battery charger. Some instructions for battery use and maintenance.

Charging

1. Insert the plug of the battery charger into the connection on the encasing and connect the battery charger to the mains.
2. In the second phase, the automatic battery charger will charge all elements at maximum voltage in the final phase the battery charger will stop. The battery charger will switch off automatically.

Premature wear of the battery
If the batteries are used incorrectly, it is possible that they wear quickly. Premature wear is not an error in production and is therefore not within the scope of the warranty arrangement. +Frequent use
If, every 7 days, the batteries are used on more than 5 days, they will also wear more quickly. When selecting batteries, it is important to take into account the Multi-Mover XL75’s frequency of use. If the batteries are used very frequently and intensively, it will be necessary to select the 140AH/20h battery instead of the standard 100AH/20h battery.

Sulphation
A battery will slowly discharge as a result of automatic discharge. If a battery remains in a discharged condition, it will start to sulphate and become damaged beyond repair. We therefore recommend recharging the stored Multi-Mover XL75 every 2 months. It is also possible, that there are still standby consumers in a switched off Multi-Mover XL75 (key igni-tion etc.), which will mean that the batteries will discharge more quickly. In that case, regular recharging of the batteries is recommended. Immediate recharging of an empty battery, significantly promotes a longer life span. Further dis-charging than 20% has a negative effect on the life span. The gases that are released while charging the battery are highly explosive (detonating gas). Therefore, avoid fire and sparks near the charging location. Charging may only take place in a well ventilated room Regularly check whether the battery charger stops automatically when the battery is full. Never interrupt the charging process, make sure it is fully completed. While charging the battery, never perform repair, cleaning or other work to the Multi-Mover XL75. Prior to disassembling the batteries, switch off all power consumers, because of the generation of sparks. When disassembling the batteries, first disconnect the mass cable (-) When assembling, connect the mass cable as last.

Caution! Always plus ( + = red) to plus and minus (- = black) to minus Battery fluid is a corrosive acid, avoid contact with clothing, skin and eyes. Immediately wash off possible splashes on clothes or skin with water and soap, then rinse off with plenty of water. Possible splashes of acid in the eyes, rinse with clean water for at least 5 minutes and immediately consult a doctor. When the battery is replaced, the old battery should be returned to your dealer or handed in at a le-gally recognized collection point for batteries.

Coupling trailer(s)
The Multi-Mover XL75 is made with a standard tow eye with tow pin or a ball coupling point in the middle of the Multi-Mover XL75, to which the pole of a trailer can be coupled. Maximum slope angle, with / without load 4 / 12 % Slowly reverse the Multi-Mover XL75 to the pole of the trailer and place the tow eye or coupling of the pole between the tow eyes or coupling point of the Multi-Mover XL75 and insert the tow pin. Then secure the tow pin with a spring clip. Only use the Multi-Mover XL75 if you have thoroughly studied the previous pages and you have no more questions.

MAINTENANCE

When performing maintenance, you should always observe the safety regulations, (chapter 3). During maintenance, always switch off the Multi-Mover XL75 and remove the ignition key from the ignition lock In case of doubt, consult the user manual.

Inspection
The operator should perform the following inspections regularly, without trailer;

• it must be possible to rotate the steering handle (swivel wheel) smoothly to the left and right, without jolts
• keep an eye on the wear of driven tyres, if the wheels slip in case of sudden brakes, they will have to be replaced
• when accelerating quietly, it must be possible to reach the maximum speed  If one of the above tests is not satisfactory, you must immediately report this to person who is di-rectly responsible for the maintenance of the Multi-Mover XL75.

Lubrication and maintenance diagram

1. inspection / cleaning bottom side Multi-Mover XL75
2. inspection battery charge, depending on intensity of use
3. inspection wear drive wheels
4. lubricating nipples on bearings drive and swivel wheels

Cleaning
When used inside and outside, the bottom will become dirty with particles from the surroundings. It is necessary to remove this dirt regularly, as contamination could hinder the operation of the drive. Do not use a high- pressure cleaner or a hard water jet for cleaning, as the electric and electronic system is not water-tight and could be damaged.

Taking out of operation
If the Multi-Mover XL75 is not used for a certain period, you will have to;

• connect the battery charger
• place the Multi-Mover XL75 on blocks, so that the tyres do not touch the ground

Have maintenance and repairs performed by persons authorised by Multi-Mover Europe BV. In case of doubt, always consult your supplier. For the above- mentioned maintenance instructions, we assumed normal use. In case of intensive use, or use under extreme conditions, maintenance will have to be performed with shorter intervals.

Annual maintenance
Check whether all bolts are still tight and check the rotation/hinge points and guides for wear and play, replace or overhaul if necessary. Check the carbon brushes for wear and have them replaced if necessary.

ENVIRONMENT

General Residues of lubrication oil, oil-stained cloths, batteries and possible cleaning agents must be disposed of separately as chemical waste.

Consequences for the environment

Life span
The expected life span of the Multi-Mover XL75 depend on maintenance, operating hours and ambi-ent conditions (dust, contamination, humidity etc.). Good maintenance will be beneficial to the life span.

Disposal
Preferably, you should have the disposal and processing performed by a recognized dismantlement or demolition contractor who has the necessary permits. Appoint a competent responsible person to supervise its execution. Sort disassembled materials according to material characteristics and contamination. Separate all materials that full under the category of chemical waste, such as oil, lubricants, switching material, batteries and certain electric components. Dispose them as chemical waste. Offer residual materials to recognized waste processing companies who have the required permits.

FAILURES

When removing a failure, ALWAYS switch off the Multi-Mover XL75 and remove the ignition key. If a defect is established at the Multi-Mover XL75, do not use it until the repair has been com-pleted.

The Multi-Mover XL75 does not drive.

1. Emergency stop has been pressed
2. Battery empty
3. Battery clamps make poor contact
4. Direction switch defective
5. Other causes.

The Multi-Mover XL75 functions occasionally.

1. Loose wiring
2. Dirty or worn collector motor
3. Relay does not come “in” properly due to contamination or defect

Speed cannot be controlled (properly), or it drives at high speed immediately.

1. Speed controller defective Replace
2. Relay defective Replace

PARTS (exploded view is available on request)

• 001 Battery (state amperage)
• 010 Transaxle drive wheels
• 002 Drive motor
• 011 Battery plug
• 012 Female plug for battery plug
• 004 Relay
• 013 Fuses, set
• 005 Speed switch
• 014 Main fuse
• 006 Ignition lock
• 020 Symbol stickers
• 007 Reverse switch forward – reverse
• 008 Drive wheel
• 009 Swivel wheel

EC DECLARATION OF CONFORMITY
(according to Appendix II A of the Machinery Directive) We, Multi-Mover Europe BV, Boomsestraat 38, 6613 AH Balgoij, Netherlands declare at our own full responsibility, that the Multi-Mover , with serial number 2020 to which this declaration applies, is in conformity with the provisions of the following directive(s): Applied directive : 2006/42/EC and is in conformity with the following standard(s) or other standardizing document(s):

• EN-ISO 12100 Safety of machinery — General principles for design — Risk assess-ment and risk reduction.
• EN-ISO 14121-2 Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods.
• EN-ISO 13857 Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs.
• EN-953 Safety of machinery – Guards – General requirements for the design and construction of fixed and movable guards
• EN-82079-1 Preparation of instructions for use — Structuring, content and presen-tation — Part 1: General principles and detailed requirements
• EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: Gen-eral requirements.
• EN-IEC 60439-1 Low-voltage switchgear and controlgear assemblies – Part 1: Type-tested and partially type-tested assemblies.
• EN ISO 3864-2 Graphical symbols — Safety colours and safety signs — Part 2: Design principles for product safety labels

Authorized compiler of the technical file : Netherlands, Balgoij, 1.1.2020 JJ Offerman (Country, city and date of issue) (Name and signature or equivalent authentication by authorized person)

References

• Multi-Mover electric tow tugs, heavy duty and pedestrian operated

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