GLACIER GPC-25 POOL COOLERS User Manual

GLACIER GPC-25 POOL COOLERS User Manual

IMPORTANT INSTRUCTIONS FOR YOUR SAFETY

his product must be installed and serviced by authorized personnel, qualified in pool equipment installation. Improper installation and/or operation could cause serious injury or property damage. Improper installation and/or operation will void the warranty.

When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

1. READ AND FOLLOW ALL INSTRUCTIONS BEFORE INSTALLATION!
2. WARNING: TO REDUCE THE RISK OF INJURY, DO NOT PERMIT CHILDREN TO USE THIS PRODUCT UNLESS THEY ARE CLOSELY SUPERVISED AT ALL TIMES.
3. SAVE THESE INSTRUCTIONS. DO NOT DISCARD GIVE THIS MANUAL TO POOL OWNER

PREFACE

Adequate knowledge of pool cooler maintenance and control is necessary for optimum safe performance over time. In this manual, equipment, function, operation, and checking procedures will be described as follows:

CAUTIONS DURING OPERATION

Keep hands and foreign objects away from fan motor and assembly at all times.
Since the cooling performance will be affected by the volume of the circulating water, be sure to maintain the regulation of water flow at all times.
Keep the interior of the cooler always clean and take care that no scale, calcium, salt, or debris accumulates.
When the level of the water in the basin drops, air is sucked in and cavitation may develop; therefore, it is necessary to keep the water at the proper level at all times. It is important to note that the water level should rise and fall with the pump operation. DO NOT try to balance the water level as doing so will eventually result in the basin being sucked dry and WILL NOT ALLOW WATER TO YOUR POOL PUMP, WHICH IN RESULT COULD DAMAGE THIS PUMP.

OPERATING INSTRUCTIONS

CHECK THE COOLER

Installer Needs To Check The Following BEFORE Installation:

1. Tighten any loose nuts and bolts on ALL areas outside of the pool cooler (visible) from top to bottom. These can come loose by vibration during shipping.
2. Tighten ALL bulkhead fittings at the bottom of the unit. This is done by tightening the union oring on the inside of the unit’s basin.
3. Make sure the unit is leveled on the surface where it is being installed.

TO START AND OPERATE COOLER

MANUAL OPERATION ( NON- AUTOMATION EXISTING POOL INSTALL )

Close main drain. (This is the far left 1” line with ball valve at the lower left bottom basin.)

Turn pool pump on. Make sure all ball valves to the cooler (#1, #2, #3 and #4) are closed at the beginning of start up. Next, open ball valves #3 and #4, these are the OPEN and CLOSE operating valves.

Next step, open center input ball valve (#1) (about 10 % open) to the two o’clock position. This is the input line to the pool cooler. (Installer needs to marked this valve after setting, this valve is set permanently).

Look through the fan guard. Sprinkler wands should be turning at a “moderate” medium speed. As long as the water is not splattering up through the fan guard and the wands are not stopped is the position.

If sprinkler wands are not turning, slightly open center valve more to allow increased water flow and air out of the line which will activate wands. If sprinkler wands are moving too fast, close valve off more. (If water is splashing through the top of fan guard it is too fast.)

Wait approx. 30 seconds while basin fills with water.

Open right outlet ball valve (#2) (about 10-12% open) to the two ½ o’clock position on average. This is the output line back to the front suction side of the pump. (Installer needs to mark this valve after setting, this valve is set permanently). The chilled water will drain out slowly. If the water does not show it is draining, open your valve a little bit more until you see it start draining down. THIS IS YOUR SETTING ON THE OUTPUT LINE. You want the water to drain down (There will be a couple of inches of water left in the bottom basin) and then rise again to the sump pump float switch. Then the sump pump will turn on and drain the water down in the basin again. This is how the cooler works with water flow going up and down. DO NOT BALANCE THE WATER LEVEL, THIS WILL CAUSE OVERFLOWING OR CAVITATION OVER TIME. (Installer should mark valve after setting)

Turn fan switch to the on position in the switch box or with your automated controls.

NOTE : Variable Speed Pumps – If you have a variable speed pump, you have to set the pump speed on high and run the unit during night time hours on this speed to cool. Once the variable speed RPM’s change to low the unit sprinkler pipes will not spin, and the unit will not be cooling. The cooler relies on the flow rate from the pump at high speed.

AUTOMATION OPERATION ( AUTOMATING EXISTING POOL INSTALL)

First – Follow and complete steps 1 – 3 on NON- AUTOMATION EXISTING POOL INSTALL INSTRUCTIONS for input and output ball valves settings

Next, turn the pool pump on. Turn the pool cooler on. Let the automated actuator turn on (all the way open) the T-fitting on the inlet side to the cooler open to let water in the unit. Let the pool cooler sump pump turn on and start draining the basin to fill the output line with water. Then open the actuator on the suction side to let the water into the pump to prevent cavitation. Make sure you do not set the actuators. Let them open and close all the way to operate the cooler on and off. The ball valves at the unit (# 1 & # 2) are set at there positions permanently. Pool owner never touches the valves at the unit.

IMPORTANT: OPERATE AND RUN YOUR POOL COOLER OVERNIGHT FOR MAXIMUM COOLING EFFICIENCY. A MINIMUM OF 10 TO 12 HOURS IS REQUIRED. OPERATING POOL COOLER DURING DAYTIME HOURS WILL NOT DROP THE POOL WATER TEMPERATURES. IT WILL ONLY MAINTAIN DEGREES. THE HEAT FROM THE SUN AND DAYTIME TEMPERATURES WILL OVER POWER THE CHILLING PROCESS.

TURNING THE COOLER OFF

MANUAL OPERATION NON-AUTOMATION EXISTING AND NEW POOL INSTALL

Turn the power off to the cooler. Turn the fan switch and pool pump to the OFF position. Close ball valve (#3) and ball valve (#4). These are the open and close valves for turning the water flow on and off to the cooler. Open far lower left main drain line.

AUTOMATION OPERATION EXISTING AND NEW POOL INSTALL

Turn the power off to the cooler from your PDA remote, phone, and any other device for operating your pool systems panel.

Scroll down to chiller/cooler mode to the off setting.

THE COOLER SHOULD BE LEFT IN THIS POSITION WHEN NOT IN USE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN THE BURNING UP OF THE POOL PUMP SYSTEM.

During summer months of operation, you DO NOT have to open and close valves #3 and #4 after every chilling cycle. Your check valves in line will hold the water in the pool coolers basin and will allow your pool pump to turn on and re-cycle and prime itself for the next day use. The pool cooler will keep cycling the pool water back through to the pool.

TO WINTERIZE YOUR POOL COOLER PLEASE FOLLOW THE INSTRUCTIONS ABOVE FOR TURNING OFF THE POOL COOLER.

MAINTENANCE

Clean Basin

Make sure the cooler is in the off position. Close the drain at the bottom of the water basin. Add pool water or hose and fill the bottom basin half way. Open the lower drain and remove the dirt and debris with hands or broom in and around suction holes at the base of the sump pump. ( Important to clear debris out the pump holes at the bottom base for pump to operate). Allow the debris to drain out. Repeat as needed to completely remove dirt and debris until basin is clean. Close the drain for start of operation.

Clean Fan Guard

Clean leaves, pine needles, and any other debris from the top of the cooler on or around the fan guard.

Check Inside

Remove hand hole cover and inspect interior of cooler. Remove any debris from top of PVC filling by reaching through the hand hole cover. ALWAYS MAKE SURE COOLER IS COMPLETELY TURNED OFF BEFORE REACHING INSIDE THE UNIT! NEVER PLACE HAND INSIDE UNIT WHEN FAN MOTOR IS ON!

Pool Water Chemistry

Failure to maintain pool water chemistry can result in rusting, corrosion, or scaling buildup on your pool cooler. The proper chemical balance in your pool water should be the following:

pH level between 7.2 and 7.8
Total Alkalinity (TA) between 80-120 ppm
Total Dissolved Solids (TDS) less than 2000

**Salt Water Pools***

Understand that salt is a corrosive mineral. Salt likes to remove ions and can take zinc away from galvanized steel and this type of chlorine is five times harder on pool equipment than regular chlorine. As such, use of a salt system may lead to the deterioration of certain materials if salt levels exceed the manufacturer’s limits. Steps should be taken to protect your pool cooler and keep it in good working operation for many years. Our units are made of reinforced fiberglass, with galvanized steel components. Homeowner or operator MUST HOSE DOWN WITH FRESH WATER REGULARLY ON THE FAN MOTOR SHAFT AND FAN MOTOR HOUSING AS WELL AS THE SPRINKLER HEAD ASSEMBLY LOCATED THROUGH THE FAN GUARD ( THIS IS THE CENTER PIECE CONNECTING THE SPRINKLER WANDS). FAILURE
TO DO SO WILL CAUSE SALT RESIDUE BUILDUP AND WILL FREEZE UP THESE PARTS AND CAUSE DAMAGE.
Keep these parts cleaned with fresh water regularly to reduce salt build up and rusting (from the fan motor housing and shaft to the exterior visible nuts and bolts). As with all pool equipment there should be some expectation of cosmetic effects from the corrosiveness of salt water. These cosmetic effects will not hinder the operation of the pool cooler. Glacier Pool Coolers, however, does not warranty fan motors or pumps on salt water pools due to salt corrosion or buildup. All remaining parts are fully warranted as per our limited factory warranty.

FAN MOTOR MAINTENANCE

Homeowner and/or operator needs to annually spray the fan motor casing with Rustoleum Paint ( color to match) to maintain the fan motor from rusting and/or corroding. This will keep the fan motor from rusting and keep its performance working for years to come.

CAUTION
Keep all objects off the top of the cooler and do not obstruct louver openings in cooler sides. Blocking ventilation air flow may damage the cooler and void the warranty.

INSTALLATION INSTRUCTIONS

GENERAL REQUIREMENTS

All Glacier Pool Coolers models require correct installation to assure safe and satisfactory operation.
The requirements for pool coolers include the following:

1. Appropriate site location and clearances. Cooler must be installed at least 12 inches away from buildings, walls, or fences made from material that could degrade from water exposure. Our coolers are open systems that may experience some water misting.
2. Sufficient supply clean air and ventilation around and above the unit. A minimum of a 5 foot clearance above the unit is necessary to avoid condensation on the structure above.
3. Adequate water flow is required by your existing pool pump.
4. Do not locate pool cooler in an enclosed room (i.e. maintenance room, garage, utility room, equipment room). Coolers need ambient airflow to operate.
5. SEE INSTALLATION INSTRUCTIONS DIAGRAMS FOR APPROPRIATE INSTALLATIONS.

WARNING
When pool equipment is located below the pool surface, a leak from any component can cause large scale water loss or flooding. Installation MUST have automated valves. Glacier Pool Coolers cannot be responsible for such water loss or flooding or resulting damage.

SEE INSTALLATION DIAGRAMS FOR MANUAL EXISTING AND NEW POOL SET UPS.
AUTOMATION INSTRUCTIONS ARE LOCATED ON SEPARATE PAGES. 

ELECTRICAL POWER

WIRING
All GPC-25 through GPC-220 models are single phase and require electrical : 8 AMPS – 115V/ 50 / 60 Hz All GPC-230 through GPC-2100 models electrical : 3 PH – 220/480V/60 Hz AMPS 1.5 – 4.0

See installation diagrams for wiring instructions.

WARNING
ELECTRICAL SHOCK HAZARD. Residential pool coolers contain low voltage wiring. Commercial pool coolers contain high voltage wiring. Contact with these wires may result in severe injury or death. Wiring errors can cause improper and dangerous operation.

TROUBLESHOOTING

EXCESS SPLATTER COMING FROM THE TOP OF THE COOLER

If there is water droplets splattering out the top of the cooler you need to slow your sprinkler wands down. In order to do this simply restrict the flow of water coming into the unit by slowly turning the ball valve back on the IN line. The wands should be turning at a slower “medium” rate of speed. As a rule of thumb both the IN and OUT valves should be positioned at about the 2 o’clock position.

MY COOLER ONLY DROPPED MY POOL DOWN BY 5 DEGREES. IS THERE SOMETHING WRONG?

If a desirable drop in degrees is not established within an 8-12 hour period, there may need to be some use adjustments. Always make sure that the sprinkler wands are turning at a slower or “medium” rate of speed. It is recommended that the cooler run at night when the sun is off the pool. An initial drop in temperature should be expected overnight. If the sun warms the pool back up by afternoon, just turn the system on to keep your pool refreshing. Please be reminded that all pools are different and your pool’s finish (i.e. dark bottom, pebble bottom), location (in the sun all day), and equipment location (over 15 ft. run from equipment to pool), among other variables can cause different cooling results. It may take some time to figure out what settings suit your preferences. You might need to run the cooler for a longer period of time.

IS THE WATER SUPPOSED TO FILL UP IN THE BASIN AND THEN DRAIN EVERY FEW MINUTES?

Yes. The cooler is designed so that the cool water collects in the basin and the internal pump system kicks on and pushes the water back into your pool. You should never try to balance the water flow as this will eventually cause cavitation in your pool pressure. DO NOT TRY TO BALANCE TO WATER LEVEL IN YOUR COOLER’S BASIN! THE LEVEL IS SUPPOSED TO GO UP AND DOWN.

WHAT DO I NEED TO DO TO WINTERIZE MY COOLER?

In manual setup, you must keep your #3 and #4 valves closed and your main drain ball valve (the bottom left valve) open so the system is drained and will stay empty from rain water. If water stays in the basin over the off- season it could potentially burn up your pump. You may also want to purchase a cover or tarp to keep any leaves or debris out of the fan area and basin especially if the cooler is under or around trees or bushes. Upon start-up at the beginning of the summer season, make sure the unit is clear of debris especially around the pump. A good hose down should do the trick.

SUMP PUMP IS NOT WORKING

The sump pump float switch is the power switch to the pump. If the float switch is stuck and does not activate the pump, pull one side louver out and reach into the basin and see if you can manually move the float switch up to activate the pump. If the pump vibrates, there is power to it. If the water level still does not reduce in the basin then there may be some debris stuck in the impeller which is located at the bottom of the pump. Cleaning this out should solve that problem. If the float switch goes up and there is no vibration, the wiring configuration and/or power to the pump should be looked at. ALL POOL COOLERS ARE TURNED ON AND TESTED IN THE FACTORY PRIOR TO SHIPPING.

SPRINKLER WANDS ARE STUCK AND ARE NOT SPINNING

Make sure all power is turned off to the unit. Take the hand hole cover off on the side panel of your cooler. DANGER!!! MAKE SURE YOUR FAN MOTOR IS NOT RUNNING! Reach into the hand hole to the sprinkler head assembly located in the center of the cooler. Spin the assembly clockwise to see if it is moving freely and to make sure that there is no debris in or around the wands. If there is debris clean accordingly. Our units require pressure to allow the wands to spin. You may need to increase water flow by opening the “IN” valve to the cooler to make the wands spin.

COOLER IS OVERFLOWING

Immediately shut the valves “IN’ and “OUT” of the cooler. Check to make sure that there is power to  the pump. Follow instructions above for sump pump troubleshooting.

CONTROL THE TEMPERATURE OF MY POOL

Our residential coolers do not come with thermostat controls. Cooling is determined by the run time of your pool pump. If it’s too cold, cut back your hours. If it’s not cool enough, run your pump longer.
Now if your pool is automated our pool cooler can integrate into your system and a temperature range can be set through your automated system.

YOU MAY ALSO CONTACT OUR TECHNICAL SERVICE DEPARTMENT BY EMAILING ADMIN@GLACIERPOOLCOOLERS.COM OR CALLING 480-272-7700.

GLACIER POOL COOLERS PARTS

BASIC PARTS LIST FOR INSTALLATION

PLUMBING

EXISTING POOL

NEW POOL BUILD

ELECTRICAL

EXISTING AND NEW POOL BUILD

EXISTING POOL

2 – 3 -WAY AUTOMATED ACTUATOR VALVES

NEW POOL
1 – 3 -WAY AUTOMATED ACTUATOR VALVE

NON-AUTOMATION EXISTING POOL INSTALLATION

WARNING
ELECTRICAL SHOCK HAZARD. Residential pool coolers contain low voltage wiring. Commercial pool coolers contain high voltage wiring. Contact with these wires may result in severe injury or death. Wiring errors can cause improper and

1. FIRST STEP – ADD and connect a 2″ PVC T- Fitting right after the Filter with 2″ pipe going to the pool return side. ADD bybass pipe to the inlet (left hole) to the cooler. Next, ADD a 2″ Ball valve (#3). Next, ADD a 2lb. check valve on this line, then ADD 2″ Ball valve (#1) before the inlet. Connect Ball valve to a 2″ x 1 1/2″ coupler reducer fitting to a 1 1/2″ male nipple going to the inlet (input) to the cooler (connect and glue all parts). Use 2″ pipe. Must ADD 2″ x 1 1/2″ coupler reducer fitting after ball valve, going into cooler if using 2″ pipe on install on ALL residential models. Check on Diag. for placement for ball valves (#1- 4)
2. SECOND STEP- ADD another 1 1/2″ male nipple fitting at the right outlet hole (output) then ADD and connect your 2″ Ball valve (#2). ADD your pipe line out of the cooler. Next, ADD a 2″ Ball valve (#4) down line. Last, ADD a 2lb. check valve on this line down (close to the T-Fitting at pool pump, place it vertical upright ) at the the equipment set-up. Then, ADD a PVC T- Fitting right in front of the pool pump suction side to connect this line at the pump. Not on skimmer lines.
3. THIRD STEP- ADD 1″ plug in top hole on the left side of basin. ADD 1″ threaded fitting, then a 1″ Ball valve at bottom lower outlet.
4. FOURTH STEP- ELECTRICAL The pool cooler is 110V and can work with the pool pump power. Pull 110V from the 220V breaker. The minimum amperage needed is a 20 amp breaker to operate the pool cooler with the pool pump. Electrical installation on a retro-fit Cooler 220v timeclock/panel . The cooler is 110v and pool systems operate @ 220v, therefore take the hot leg from the cooler and run it to either load on the 220v timeclock/panel. The ground ties into the grounding lug on the bottom of the timeclock/panel. The Neutral wire needs to be run either to the ground or to the open screw on the far left of the terminal. Run a hot 110 leg to the sump pump direct. This makes the sump live/hot all the time with the pool pumps power. Run a second 110 leg to the switch in the box to turn the fan on/off by the switch only. Run an extra piece of ground wire to the open terminal (far left, and a little offset)if you decide to use the extra terminal for the ground wire, which is preferred. If there is a GFCI on the panel, connect the ground from the cooler to the ground on the GFCI. Electrical installation using Pentair, Aqualink or Hayward system. Installation of a Glacier Cooler on a Pentair, Jandy, Hayward or a Compool is virtually the same. First, find the primary filter pump which will be feeding the cooler. The relay has 4 screws 2 lines and 2 loads as follows from left to right….Line1 Load1 Line2 Load2. Use one of the Loads as your HOT for the Cooler, either one, but only one, you will need an available relay or add another if space is available. Take the cooler relay’s (line) and wire it to either of the filter pumps load, this will keep the cooler from running without the filter pump. Ground and Neutral tie into the Grounding terminal. Each relay has a plug that must be plugged into an open Aux female socket to allow control through the automated system.

This product should be installed and serviced by authorized personnel, qualified in pool equipment installation. Improper installation and/or operation could cause serious injury or property damage. Improper installation and/or operation will void the warranty.

AUTOMATING EXISTING POOL SET-UP INSTALLATION

WARNING
ELECTRICAL SHOCK HAZARD. Residential pool coolers contain low voltage wiring. Commercial pool coolers contain high voltage wiring. Contact with these wires may result in severe injury or death. Wiring errors can cause improper and dangerous operation. Glacier Pool Coolers, LLC is not responsible for improper installation or use of its equipment.

1. FIRST STEP – ADD and connect a PVC T- Fitting with a 2 or 3- way actuator automated valve right after the Filter or Heater line to the pool return side then, ADD bybass pipe line to the cooler. Next, ADD a 2″ Ball valve before the inlet. Next, connect this to a 2″ x 1 1/2″ coupler reducer fitting to a 1 1/2″ nipple or male adapter going to the left inlet hole (input) to the cooler (connect and glue all parts). Use 2″ pipe.(Must ADD 2″ to 1 1/2″ coupler reducer fitting after ball valve, going into cooler using 2″ pipe on installs on ALL residential models). DO NOT USE 1 1/2″ PIPE
2. SECOND STEP- ADD another 1 1/2″ nipple or male adaoter at the right outlet hole, (output) then ADD reducer (same as above) and connect your 2″ Ball Valve. Next, ADD your pipe line out of the cooler. Then, ADD a PVC T- Fitting with 2 or 3- way actuator automated valve right in front of the suction side of the pump. Not on Skimmer lines. Be sure the T Fitting is in vertical position.
3. THIRD STEP- ADD 1″ plug in top hole on the left side of basin. ADD 1″ threaded fitting, then a 1″ Ball valve at bottom lower outlet.
4. FOURTH STEP- ELECTRICAL The Glacier Pool Cooler is110V adaptable and can be automated with ALL systems. Installation of a Glacier Cooler on a Pentair, Jandy, Hayward is virtually the same. You need an openAux relay to make it work. First, find an open relay to give power to the cooler.The relay has 4 screws 2 lines and 2 loads as follows from left to right….Line1 Load1 Line2 Load2. Use one of the Loads as your HOT for the Cooler. Tie the actuators wires together and connect the actuator relay to the asigned port to the cooler Aux relay.( Newer panels have extra relay ports for the actuators for the assigned cooler Auxillary port ), This turns on and opens the automated valves and at the same time it activates the power to the pool cooler. Ground and Neutral tie into the Grounding terminal. If there is a GFCI on the panel, connect the ground from the cooler to the ground on the GFCI Fill water in both input and output lines before you turn the cooler on. ( Failure to do so, will cause air in the lines and cause cavitation of the pool pump ). The relay has a port that must be plugged into an open Aux female socket to allow control through the automated system. (Factory recommends one actuator per valve actuator control). Allow the actuators to open 100% for the water flow rate to the cooler.
   Do not pre-set the actuators. Only set the ball valves at the cooler to 10 – 15% percent open for the flow rate into the cooler. Settings are variable. ( On the speed on the wands, if the water is not splaterring out the top fan guard with the wands still moving and not stopped, this is the right setting ) These ball valves settings are permanent.
   This product should be installed and serviced by authorized personnel, qualified in pool equipment installation. Improper installation and/or operation could cause serious injury or property damage. Improper installation and/or operation will void the warranty.

MANUAL NON-AUTOMATION NEW POOL INSTALLATION

WARNING
ELECTRICAL SHOCK HAZARD. Residential pool coolers contain low voltage wiring. Commercial pool coolers contain high voltage wiring. Contact with these wires may result in severe injury or death. Wiring errors can cause improper and

1. FIRST STEP – ADD a PVC T- Fitting right after the final Heater return/ or Filter return to the pool , then ADD your PVC line bypass to the cooler. Next, ADD a 2lb. check valve and NEXT, a 2″ Ball valve on this line going to the (left) inlet hole to the cooler. ADD a 2″ x 1 1/2″ Coupling reducer fitting after Ball valve to a 1 1/2″ nipple or male adapter into inlet. (connect and glue all parts). Use 2″ pipe.
2. SECOND STEP – Then connect and glue your 1 1/2″ inch Nipple PVC going out of cooler, then ADD a 2″ coupling reducer to your 2″ inch pipe dedicated line back to the pool. (This must be a designated line to the bottom center of the pool ). NOT ON THE SIDE WALLS.
3. THIRD STEP – ADD 1″ Plug in the top hole on the left side of bottom basin. ADD 1″ Ball valve (fitted) at bottom lower outlet drain.
4. FOURTH STEP – ELECTRICAL The pool cooler works with the pool pump power. The minimum amperage needed is a 20 amp breaker to operate the pool cooler with the pool pump. If there is a GFCI on the panel, connect the ground from the cooler to the ground to the panel Electrical installation on a 220v Timeclock/Panel. The cooler is 110v and pool systems operate @ 220v, therefore take the hot leg from the cooler and run it to either load on the 220v Timeclock/Panel. The ground ties into the grounding lug on the bottom of the timeclock. The Neutral wire needs to be run either to the ground or to the open screw on the far left of the terminal. Run a hot leg to the sump pump. This makes the sump live/hot all the time with the pool pumps power. Run an extra piece of ground wire to the open terminal (far left, and a little offset)if you decide to use the extra terminal for the ground wire, which is preferred. If there is a GFCI on the panel, connect the ground from the cooler to the ground on the GFCI Electrical installation using an Pentair, Aqualink or Hayward system. Installation of a Glacier Cooler on a Pentair,Jandy, Hayward or a Compool is virtually the same. First, find the primary filter pump which will be feeding the cooler. The relay has 4 screws 2 lines and 2 loads as follows from left to right….Line1 Load1 Line2 Load2. Use one of the Loads as your HOT for the Cooler, either one, but only one, you will need an available relay or add another if space is available. Take the cooler relay’s (line) and wire it to either of the filter pumps load, this will keep the cooler from running without the filter pump. Ground and Neutral tie into the Grounding terminal. Each relay has a plug that must be plugged into an open Aux  female socket to allow control through the automated system. When using actuators, you will need (Factory recommends one actuator per valve actuator control). There are many different ways to electrically install a Glacier Cooler, depending on the needs of your customers. Go to page 3 Operating the Cooler to set valve sttings.
   This product should be installed and serviced by authorized personnel, qualified in pool equipment installation. Improper installation and/or operation could cause serious injury or property damage. Improper installation and/or operation will void the warranty.

AUTOMATION NEW POOL INSTALLATION

WARNING
ELECTRICAL SHOCK HAZARD. Residential pool coolers contain low voltage wiring. Commercial pool coolers contain high voltage wiring. Contact with these wires may result in severe injury or death. Wiring errors can cause improper and dangerous operation. Glacier Pool Coolers, LLC is not responsible for improper installation or use of its equipment.

1. FIRST STEP – ADD to a Automated Aquator Valve PVC T- Fitting right after the final Heater return/ or Filter return to the pool. then ADD your bypass line to the cooler. Then ADD a 2″ ball valve on this line going to the (left) inlet hole to the cooler (connect and glue all parts). Use 2″ pipe on All residential models (Must ADD 2″ x 1 1/2″ Coupling Reducer after male nipple or adapter 1 1/2″ size into inlet and outlet on all residential models)
2. SECOND STEP – Then connect and glue your 1 1/2″” inch Nipple PVC going out of cooler, then ADD a 2″ coupling reducer to your 2″ inch pipe dedicated line back to the pool. (This must be a designated line to the bottom center of the pool ). NOT ON THE SIDE WALLS.
3. THIRD STEP – ADD 1″ Plug in the top hole on the left side of bottom basin. ADD 1″ Ball valve (fitted) at bottom lower outlet drain.
4. FOURTH STEP – ELECTRICAL The Glacier Pool Cooler is adaptable and can be automated with ALL systems. Installation of a Glacier Cooler on a Pentair, Jandy, Hayward or a Compool is virtually the same. You need one open relay to make it work. First, find an open relay which will be feeding the cooler and the inlet automated valve together on this relay.The relay has 4 screws 2 lines and 2 loads as follows from left to right….Line1 Load1 Line2 Load2. Use one of the Loads as your HOT for the Cooler and the other load 2 for the actuator. This turns on and opens the automated valve and at the same time it activates the power to the pool cooler. Ground and Neutral tie into the Grounding terminal. If there is a GFCI on the panel, connect the ground from the cooler to the ground on the GFCI The relay has a plug that must be plugged into an open Aux female socket to allow control through the automated system. When using actuators, (Factory recommends one actuator per valve actuator control). Do not pre- set the actuator.
   Allow the actuator to open 100% for the water flow rate to the cooler and the pool. ONLY set the ball valve at the cooler to 10 -15% percent open for the flow rate into the cooler. ( The set point is as long as the wands are not spinning too fast splattering the water out the top fan guard and they are not stopped ). Wands must move to cool the water. This ball valve setting is permanent.
   This product should be installed and serviced by authorized personnel, qualified in pool equipment installation. Improper installation and/or operation could cause serious injury or property damage. Improper installation and/or operation will void the warranty.

COMMERCIAL INSTALLATION DIAGRAM

NOTE ** : The Thermostat probe goes into a dry well, then dry well is placed directly into the inline plumbing or a PVC fitting anywhere BEFORE the INLET to the cooler. The T-Stat electrical wiring goes to the contactor to the single pole port(s), then the fan motor wiring is connected into the 3 – pole port(s).
The T-Stat controls the power to the FAN (only) for cooling. The T- Stat needs a 115V leg from the 1 Phase breaker.

1. FIRST STEP – ADD and connect a PVC T- Fitting right after the Filter or Heater line return to the pool, then ADD your PVC pipe line to the cooler. Next, ADD a Ball valve before the inlet. Connect this to a threaded adapter fitting ( Check cooler model to see fitting size ) going to the left inlet hole (input) to the cooler (connect and glue all parts). Use appropriate pipe by cooler model and on site plumbing. ( SEE TECH SPEC. SHEET )
2. SECOND STEP- ADD another adapter fitting at the right outlet hole, (output) then ADD and connect your Ball Valve FIRST, then ADD your PVC pipe line out of the cooler toward the suction/skimmer side of the equipment set-up. Then, ADD a PVC T- Fitting on the suction/skimmer line near the pump, then connect line. ( If the Facility has a surge tank, then this line can drop down below the water line into this tank as the chill water return ).
3. THIRD STEP- ADD PVC plug in top hole on the left side of basin. ADD 1″ threaded fitting, then a 1″ Ball valve at bottom lower outlet.
4. FOURTH STEP- ELECTRICAL MODELS GPC- 23 TO GPC- 220 requires hook up to a single phase seperate 25 Amp breaker. MODELS GPC-230 TO GPC- 2100 require 3-Phase 25 Amp breaker. Each 3- Phase installation will require single pole to 3- Phase contactor for tie in from Motor to Sump Pump and Thermostat connections. The facility needs to have 3- Phase Breaker and Automatic Shut-off switch ready available for POOL COOLER hook up. Wire hot out of breaker to the contactor. When the a319 Thermostat calls for cooling it pulls in the contactor to supply voltage to the FAN motor and sump pump. The T-Stat controls the Fan motor on & off. The sump pump is single phase 115V.

COMMERCIAL INSTALLATION DIAGRAM : SURGE TANK APPLICATION

NOTE : The Thermostat probe goes into a dry well, then dry well is placed directly into the inline plumbing or a PVC fitting anywhere BEFORE the INLET to the cooler. The T-Stat electrical wiring goes to the contactor to the single pole port(s), then the fan motor wiring is connected into the 3 – pole port(s).
The T-Stat controls the power to the FAN (only) for cooling.
Any pool 50ft. or closer does not need sump pump booster pump systems to surge tank.

1. FIRST STEP – ADD and connect a PVC T- Fitting right after the Filter or Heater line return to the pool, then ADD your PVC pipe line to the cooler. Next, ADD a Ball valve before the inlet. Connect this to a threaded adapter fitting ( Check cooler model to see fitting size ) going to the left inlet hole (input) to the cooler (connect and glue all parts). Use appropriate pipe by cooler model and on site plumbing. ( SEE TECH SPEC. SHEET )
2. SECOND STEP- ADD another adapter fitting at the right outlet hole, (output) then ADD and connect your Ball Valve. Then ADD your pipe line out of the cooler toward the surge tank, then this line drops down below the water level into the tank as the chill water return.
3. THIRD STEP- ADD PVC plug in top hole on the left side of basin. ADD 1″ threaded fitting, then a 1″ Ball valve at bottom lower outlet.
4. FOURTH STEP- ELECTRICAL W / SUMP PUMP SYSTEMS – MODELS GPC- 23 TO GPC- 220 require 1-Ph 110/115V 25 Amp breaker. MODELS GPC-230 TO GPC- 2100 require 3-Ph 230/440/480V 25 Amp breaker. Each 3- Phase installation will require single pole to 3- Phase contactor for tie in from Motor to Thermostat connections. The facility needs to have 3- Phase Breaker and Automatic Shut-off switch ready available for POOL COOLER hook up. Wire hot out of breaker to the contactor. When the a319 Thermostat calls for cooling it pulls in the contactor to supply voltage to the FAN motor. The T-Stat controls the Fan motor on & off. The T -Stat & sump pump is single phase 115V on a 25 amp breaker. NOTE: Sump pump systems are added to cooler(s) if the outlet line plumbing run is 50′ feet and over to surge tank.

ELECTRICAL WITHOUT SUMP PUMP SYSTEMS:

AUTOMATING TEMPERATURE CONTROLS FOR GLACIER POOL COOLER SYSTEMS

FOR : PENTAIR INTELLICENTER, INTELLI TOUCH, EZ TOUCH CONTROL SYSTEMS JANDY AQUALINK RS, PDA POOL AND SPA SYSTEMS HAYWARD OMNIHUB, OMNIPL AND OMNILOGIC SMART POOL SYSTEMS

You need the PENTAIR, JANDY, HAYWARD solar sensor and relay for the designated control system. Check with your distributor for the sensors and relay part numbers for each PENTAIR, JANDY and HAYWARD control system.

Programing and wiring.

• Connect solar sensor to motherboard.
• Enable solar, set as heat pump.
• Enable cooling on heat pump.
• Set the set points for the heat pump temps.
• Chiller unit should be energized from relay.
• Relay should be wired to solar port on motherboard

To program set point temperature on the panel : menu > Heat > Pool > Srce

This programming will set up the pool cooler to turn on and off at the temperature set point.

The next step, go to the pool cooler electrical box, disconnect the sump pump wires from the toggle switch. Leave the fan motor wires connected to the switch.
Run a separate 110V line to the sump pump to make it hot and have power to it from the panel from any 110V relay port. ( The pump float switch turns the pump on and off ). This allows the water to constantly flow and cycle through the system while the cooler is still in chiller mode. ( If there is a variable speed pump, run the RPM’s at HIGH speed in chiller mode ). Last, run the 110V line to the chiller switch from the panel relay for the chiller to run the fan. This will allow the fan to turn on and off at temperature settings programmed during chiller mode.

Check with each manufactures operations manual for wiring and programming details for each model system. Each manufacturers operation manual differs for each model in procedures and guidelines. The guidelines stated above are general steps and may not work in some model systems. There may be modifications in additional steps and programming procedures for each different control systems.
Check with your PENTAIR, JANDY and HAYWARD representative for further assistance.

DISCLAIMER

Glacier does not warrant and have any affiliation with PENTAIR, JANDY and HAYWARD companies. Glacier is not responsible for any damage to PENTAIR, JANDY and HAYWARD products by damage, includes but not limited to ( fire, property damage, panel and/or remote controls, or any other on site pool equipment etc..) by the installation to Glacier Pool Cooler, llc systems.

LIMITED WARRANTY

Thank you for purchasing your Glacier Pool Cooler product. Glacier Pool Coolers, LLC warrants all parts to be free from manufacturing defects in materials and workmanship for a period of two years from the date of retail purchase.

This warranty is limited to the first retail purchaser, is not transferable, and does not apply to products that have been moved from their original installation sites. The liability of Glacier Pool Coolers, LLC shall not exceed the repair or replacement of defective parts and does not include any costs for labor to remove and reinstall the defective part, transportation to or from the factory, and any other materials required to make the repair. This warranty does not cover failures or malfunctions resulting from the following:

• Failure to properly install, operate or maintain the product(s) in accordance with our published Installation and Operation Manual provided with the product(s).
• The workmanship of any installer of the product(s).
• Not maintaining a proper chemical balance in your pool water [pH level between 7.2 and 7.8, Total Alkalinity (TA) between 80 and 120 ppm, Total Dissolved Solids (TDS) less than 2000] including salt/saline pools.
• Abuse, alteration, accident, fire, flood, lightening, rodents, insects, debris, negligence, or acts of God.
• Scaling, freezing, or other conditions causing inadequate water circulation.
• Use of non-factory authorized parts or accessories in conjunction with the product(s).
• Chemical contamination or improper use of sanitizing chemicals.
• Incorrect wire runs, improper electrical supply, collateral damage caused by improper operation and maintenance

LIMITATION OF LIABILITY:

This is the only warranty given by Glacier Pool Coolers, LLC. No one is authorized to make any other warranties on Glacier Pool Coolers, LLC behalf. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. GLACIER POOL COOLERS, LLC EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, INDIRECT, OR PUNITIVE DAMAGES FOR BREECH OF ANY EXPRESSED OR IMPLIED WARRANTY. This warranty gives you specific legal rights. You may also have other rights which vary by state of province.

WARRANTY CLAIMS:

For prompt warranty consideration, contact your dealer and provide the following information: Proof of purchase, model number, serial number, and date of installation. The installer will contact the factory for instructions regarding the claim. If the dealer is not available, you can find an authorized service provider in your area by visiting www.glacierpoolcoolers.com or by calling our technical support department at 480.272.7700. All returned parts must have the Returned Material Authorization number to be evaluated under the terms of this warranty.

FREQUENTLY ASKED QUESTIONS

1. WHY IS THERE SPLATTER COMING OUT THE TOP OF MY COOLER?
   If there is water droplets splattering out the top of the cooler you need to slow your sprinkler wands down. In order to do this simply restrict the flow of water coming into the unit by slowly turning the ball valve back on the IN line. The wands should be turning at a slower of “walking” rate of speed. As a rule of thumb both the IN and OUT valves should be positioned at about the 2 o’clock position.

2. MY COOLER ONLY DROPPED MY POOL DOWN BY 5 DEGREES. IS THERE SOMETHING WRONG?
   If a desirable drop in degrees is not established within an 8-12 hour period, there may need to be some use adjustments. Always make sure that the sprinkler wands are turning at a slower or “walking” rate of speed. It is recommended that the cooler run at night when the sun is off the pool. An initial drop in temperature should be expected overnight. If the sun warms the pool back up by afternoon, just turn the system on to keep your pool refreshing. *

3. IS THE WATER SUPPOSED TO FILL UP IN THE BASIN AND THEN DRAIN EVERY FEW MINUTES?
   Yes. The cooler is designed so that the cool water collects in the basin and the internal pump system kicks on and pushes the water back into your pool. You should never try to balance the water flow as this will eventually cause cavitation in your pool pressure.

4. IS THE POOL COOLER LOUD?
   The cooler has about the same noise level as your pool pump.

5. HOW MUCH ELECTRICITY DOES THE POOL COOLER USE?
   Our residential models are extremely energy efficient. They average 5.5 amps (amperage) when in use.

6. SHOULD I OVERSIZE MY COOLER TO GET MORE COOLING?
   No. Our line of pool coolers have been designed to accommodate specific pool sizes as shown on the specs. You will not see an increase in cooling by putting a larger cooler on a smaller pool.

7. DO THE COOLERS WORK IN HIGH HUMIDITY AREAS?
   Yes. Glacier Pool Coolers work efficiently in all regions. All of our usage and sizing data are based on research and development in Houston, TX and the Gulf Coast region. Our coolers take the heat from the water regardless of humidity or air temperature.

8. CAN I INSTALL THE COOLER MYSELF?
   We strongly recommend an authorized and qualified pool equipment professional does your installation. Improper installation/operation will void your warranty.

9. WHAT DO I NEED TO DO TO WINTERIZE MY COOLER?
   You must keep your IN and OUT valves closed and your main drain ball valve (the bottom left valve) open so the system is drained and will stay empty from rain water. If water stays in the basin over the offseason it could potentially burn up your pump. You may also want to purchase a cover or tarp to keep any leaves or debris out of the fan area and basin especially if the cooler is under or around trees or bushes. Upon start-up at the beginning of the summer season, make sure the unit is clear of debris especially around the pump. A good hose down should do the trick.

10. WILL THE POOL COOLER WORK WITH A SALT WATER POOL?
    Yes. Our units are made of reinforced fiberglass, with stainless steel components. You can not harm the unit with salt residue, however extra care to maintain the cooler on your salt pool is necessary. Keep the cooler hosed down regularly to reduce salt build up and rusting. As with all pool equipment there should be some expectation of cosmetic effects from the corrosiveness of salt water. These cosmetic effects should not hinder the operation of the pool cooler.

11. HOW DO I CONTROL THE TEMPERATURE OF MY POOL?
    Our residential coolers do not come with thermostat controls. Cooling is = determined by the run time of your pool pump. If it’s too cold, cut back your hours. If it’s not cool enough, run your pump longer. Now if your pool is automated our pool cooler can integrate into your system and a temperature range can be set through your automated system.

WARRANTY INFORMATION

The Glacier Pool Cooler is sold with a limited factory warranty. A copy of the warranty is included in a plastic bag inside the cooler and on the back cover of this manual. The warranty does not cover damage caused by improper installation, operation, or field modification; or damage caused by corrosive water. See section on pool water chemistry and salt water pool disclaimer for guidelines.

Glacier Pool Coolers warrants all parts to be free from manufacturing defects in materials and workmanship for a period of two years from the date of retail purchase, with the following exceptions:

• Residential & Commercial models will be covered for two years
• Register your unit by going to glacierpoolcoolers.com

GLACIER POOL COOLERS, LLC P.O. BOX 5198 SCOTTSDALE, AZ 85261
PHONE: (480)272-7700 FAX: (866)276-2083
http://www.glacierpoolcoolers.com/

References

• Pool Chillers and Pool Coolers by Glacier Pool Coolers
• Pool Chillers and Pool Coolers by Glacier Pool Coolers
• Pool Chillers and Pool Coolers by Glacier Pool Coolers

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