DURATECH DLC-010 Cover Control Box User Manual

DURATECH DLC-010 Cover Control Box

Technical specifications

General specifications

• Input Voltage: 230 VAC 50Hz
• Output Voltage: 24 VDC
• Max output current: 11 A
• Max rating relay contact 1A / 250 VAC
• Ambient Air Temperature: 0°C to +40°C
• Humidity 10% to 90% RH – noncondensing
• Ingress protection rate: IP54
• IEC Protection Class: Class I

Introduction

The DLC-010 is a controller for the DURACOVER Cover System The device has following functionalities:

• Programmable open and close positions
• Local control (via key switch) and/or remote control (via DuraLink)
• Dead man switch mode (DMS), can be set for open and close separately
• Soft-start and soft-stop
• Torque reduction when overload occurs
• Status indication with multi-color LED

Dead man switch (DMS) mode is a working mode that requires the user to keep controlling the open or close button while operating the cover. When the control is released, the cover movement stops immediately.

DLC-010 overview

DLC-010 Logic Board

Installation instructions

1. Connect a 230VAC power source to the 230VAC terminals of the DLC-010.
2. Connect the motor power wires to the “Cover motor (24VDC)” connection terminal and the motor sensor wires to the “Cover motor sensor” connection terminal blocks in the DLC-010. (terminal nrs 1, 2, 3, 4, 5)
3. Connect the ‘open’ and ‘close’ terminals of the key switch to the key switch terminal blocks (terminal nrs 8, 9, 10, 11)
4. Make sure DIP switch 1 is set to OFF position
5. After installation: check if the motor is rotating the correct way. Turn the key to open, if the cover is closing, then swap the motor power cables (see picture below: switch the red and grey wires – terminal nrs 1 & 2)

Calibration

During calibration, the ‘open’ and ‘close’ position of the DURACOVER Cover System are saved in the memory of the DLC-010. After this calibration, the user can open and close the cover safely without crossing the end positions.

Step 1:  Bring cover to the OPEN position

1. Set slide switch CALIBRATION: OFF
2. Set slide switch FORCE: ON
3. Use the key switch to move the cover to the desired OPEN position

Step 2: Bring cover to the CLOSED position

1. Set slide switch CALIBRATION: ON
2. Set slide switch FORCE: OFF
3. Use the keyswitch to move the cover to the desired CLOSED position

Step 3: Save

1. Set slide switch CALIBRATION: OFF
2. Set slide switch FORCE: OFF
3. When the calibration is succesfull, the status LED will become green

Correction

During correction, the ‘open’ and ‘close’ position can be updated without restarting the full calibration process. This function is only possible if a cali-bration was already done before When the ‘open’ position is corrected, the ‘close’ position is changed accord-ingly (and the other way around).

Procedure:

1. Set the FORCE slide switch to ON, in case the cover needs to move fur-ther than the current calibration limits.
2. Use the keyswitch to move the cover to the correct OPEN or CLOSED position.
3. Set slide switch CALIBRATION: ON
4. Set slide switch CALIBRATION: OFF
5. When the calibration correction succeeded, the status LED will become green.

DIP switch functionalities

DIP switch 2 & 3 can be used to activate Dead Man Switch mode (DMS*):

Flip the desired DIP switch to the ON position, to activate the designated DMS mode.

*Dead man switch (DMS) mode is a working mode that requires the user to keep controlling the open or close button while operating the cover. When the control is released, the cover move-ment stops immediately.

Installation instructions

The DLC-010 can be connected to a PLP-REM-350 to allow control of the DURACOVER Cover System using the LINKTouch. Connection between DLC-010 and PLP-REM-350 can be done using the CAN bus interface.

1. Connect the power cables, DuraCover motor, sensors & key switch: Fol-low the instructions on page 6.
2. Make sure DIP switch 1 is set to the ON position.
3. A twisted pair cable needs to be connected between the DLC-010 CAN terminal blocks (nrs 7 & 8) and the PLP-REM-350 CAN connector.* Respect the polarity of the terminals! (CAN L & H)

ATTENTION: In case the DLC-010 is at the start or end position of the CAN bus, make sure to switch the CAN load switch to the left position.

• We recommend using a shielded twisted pair cable (min. 0,5mm² – up to 200m) to connect multiple PLP-REM-350’s using the CAN bus.

Calibration

During calibration, the ‘open’ and ‘close’ position of the DURACOVER Cover System are saved in the memory of the DLC-010. After this calibration, the user can open and close the cover safely without crossing the end positions.
To start calibration via the LinkTouch, DIP 1 must be set to ON.

1. Touch the display on the LinkTouch for 3 seconds to go into the settings menu.
2. Use the arrow keys, to select: COVER SETTINGS, then touch the display to confirm
3. Use the arrow keys to select: COVER CALIBRATION START
4. Follow the instructions on the LINKTouch* for calibration or correction. When calibration or correction succeeded, the status LED will become green

Operation Modes

NORMAL

(calibrated)

| ****

Green

| ****

Automatic or DMS*

| Disabled when cover is not at endd position

CALIBRATION

| ****

Green blinking slow

| ****

DMS

| ****

Disabled

FORCE

| ****

Yellow

| DMS, open and close position temporary removed| ****

Disabled

NOT CALIBRATED

| ****

Blue

| ****

DMS

| ****

Disabled when cover is moving

TEMPORARY ERROR

| ****

Red

| DMS or no movement, depending on error condition| ****

Active

FATAL ERROR

| ****

Red blinking fast

| ****

No movement possible

| ****

Active

*DMS = Dead Man Switch mode

NORMAL (Calibrated)
Status LED is green

• The end points are programmed and the cover will not go outside these limits.
• The cover can be controlled locally (via the key switch) and remote (via the LINKTouch), this in automatic mode and in DMS mode.
• In automatic mode, a soft-start and soft-stop is active. The cover stops when the calibrated open or close position is reached.
• When the key switch is turned to the open or close position (or the open or close button on the LINKTouch is pressed) during movement of the cover, the cover stops immediately as an emergency brake.
• In DMS mode, only the soft-start is active. The cover stops immediately when the key switch (or LINKTouch button) is released.
• When a LINKTouch is used, the cover indicates its position on the LINK-Touch.
• The relay for filtration pump is enabled when the cover is not in the cali-brated open or close position.

CALIBRATION

• De status LED blinks green.
• The cover can be controlled locally (via the key switch) and remote (via Link-Touch), but only in DMS mode: soft-start is active and the cover stops imme-diately when the control is released.
• The calibration procedure is explained in detail in topic ‘Calibration and correction’ (page 8)

FORCE

• De status LED is yellow.
• This mode can be used to temporarily overrule the calibrated start and end positions of the cover. The cover can be controlled locally (via the key switch) and remote, but only in DMS mode: soft-start is active and the cover stops immediately when the control is released.

NOT CALIBRATED

• The status LED is blue.
• The cover can be controlled locally (via the key switch) and remote (via Link-Touch), but only in DMS mode: soft-start is active and the cover stops imme-diately when the control is released.

TEMPORARY ERROR

• The status LED is red.
• The device indicates that an error is present. As soon as the error condition disappears, the device continues in normal operation.
• Possible error conditions are:
  • The supply voltage is too high or too low.
  • The device temperature is too hot.

FATAL ERROR

The status LED is blinking red fast
TBD

Troubleshooting

Status LED is OFF

| ****

Check power to DLC-010

Status LED is RED

| Cool down the device, restart and try again

Status LED is blinking RED

| ****

Contact customer support

Check motor connections

|
Cover stops at an incorrect position| | Restart calibration of calibration correction
Cover moves in the wrong direction| | Swap the 2 motor connections or swap motor control via LinkTouch
Calibration failed| Check if the FORCE switch is enabled| ****

Disable FORCE switch

| ****

Check the motor sensor feedback

Remote calibration can not be started| ****

Check DIP switch 1 position

| ****

DIP switch 1 must be ON

Check CAN LED

| ****

CAN LED must be enabled

Declaraction of Conformity

Declarations of conformity covering this product are available for download from the House of Duratech website: www.duratech.be 

Contact details
Propulsion Systems bv Dooren 72
1785 Merchtem, Belgium
Tel +32 2 461 02 53
www.duratech.be
info@propulsionsystems.be 

References

• Duratech | Home

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