BURLEY 931201 2010 Kazoo Bicycle Trailercycle Owner’s Manual

BURLEY 931201 2010 Kazoo Bicycle Trailercycle Owner’s Manual

Important

Before using your trailer cycle, please familiarize yourself with this Burley manual. For questions and additional information, please contact your authorized Burley dealer or visit www.burley.com

Box Contents

• 1 trailer cycle frame, 1 tow bar with hitch, 1 trailer cycle rack, 1 handlebar (shifter included on Piccolo only, as shown), 1 flag, 1 parts bag.

Required Tools (not included):
4mm & 5mm hex keys, 10mm & 15mm wrenches

Burley Trailer cycle Guide

1. Trailer cycle Frame
2. Frame Coupling
3. Towbar
4. Hitch
5. Trailer cycle Rack
   

Trailer cycle Assembly

1. Insert tow bar into frame coupling and align so that detent engages in detent hole on frame as shown. Progressively tighten clamp bolts, alternating between bolts every 1-2 N·m until both bolts are at 6-8 N·m (4-6 ft-lb).
   

2. Mount pedals (stamped R for right and L for left) to the corresponding crank arm and tighten. Left pedal uses left hand threads (counter-clockwise to tighten).

3. Remove stem face plate, place handlebar into clamp and replace face plate.
   Center handlebar and tighten face plate bolts to 4-5 N·m (3-3.7 ft-lb).

4. Insert flag into flagholder (inside left dropout).
   

Trailer cycle Rack Installation

Warning

1. Proper Installation of the trailercycle rack onto your bicycle is critical for safe use of your trailer cycle.
2. Rack must be level. When pulling a trailer cycle, a non-level rack can adversely affect bicycle handling, resulting in an accident or serious injury.
3. Rack fasteners must be tight for rack to work properly and safely. Tighten all fasteners to 4-5 Nm (3-3.7 ft.lb.

Install the rack in accordance with the rack installation manual that is included with your trailer cycle. If you have any questions or concerns about installation of the rack, contact Burley or your local bike shop.

Hitching the Trailercycle to Your Bicycle

1. Slide lever to retract safety pins.
2. Set hitch on rack as shown.
3. Ensure that lever rotates back to fully engage pins.
4. Push knob down to engage hitch bolt.
5. Fully tighten hitch bolt.
   

Warning

Knob must be tightened and safety pins engaged  before use. Do not use your trailer cycle if you are unable to securely tighten knob or get full engagement of the safety pins.

Before You Ride

Check before each use

1. Child weighs less than 85 lbs (32kg).
2. Adult lead cyclist weighs at least twice as much as child.
3. Trailercycle rack is securely attached to bicycle.
4. Trailercycle frame coupling bolts are fully tightened.
5. Hitch pivots, knob, and safety pins are securely assembled.
6. Hitch is tightly attached to rack and safety pins are fully engaged.
7. Handlebars, seat, and wheel are secured.
8. Trailercycle tire is inflated to recommended pressure on tire sidewall.
9. Both riders are wearing helmets.
10.  Safety flag and reflectors are in place.
11. Bicycle is in good working order, especially brakes and tires.
12. Trailercycle does not interfere with the braking, pedaling, or steering of the bicycle.

Check monthly:

• Inspect hitch for damage and loose fasteners.
• Inspect hitch pivots for smooth operation.
• Ensure hitch bolt and corresponding threads on the trailercycle rack are clean and lubricated; keep lubricant clear of bike’s brake and rim surfaces.
• Ensure chain is clean and lubricated.
• Check and tighten all hardware on both trailercycle and trailercycle rack, especially frame coupling bolts and rack mounting bolts.
• Inspect frame tubing and hardware for cracks, damage, or loose parts.
• Inspect tire for cracks or worn spots.
• Repair or replace any damaged or wornout parts.

Contact your authorized Burley dealer for replacement of any damaged or worn- out parts.

Safety Guidelines

• Trailercycle shall only be pulled by a responsible adult.

• Burley trailercycles are designed for children ages 4-10 with sufficient coordination to pedal
  and adequate strength to hold on to the handlebars tightly. If your child is physically or mentally impaired, consult your physician as to whether your child can safely ride.

• Both riders must wear helmets.

• Adjust the seat and handlebar to the correct heights for each rider. Ensure that the minimum insertion mark, or at least 2 1/2” (64mm), on the seat post remain inside the frame.

• Before your passenger gets on and off the trailercycle, come to a complete stop, straddle your bicycle and hold it securely with the brakes engaged and both feet on the ground. Never rely on a kickstand to secure the trailercycle.

• Practice with your child in an uncongested area. Pulling the trailercycle adds length and weight to your bicycle; allow for ample time and distance to stop, start, and turn.

• Take short rides; stop frequently. Instruct your child to keep their feet on pedals and hands on handlebars at all times.

• Recommended speed limits:
  15mph (24km/h) on smooth, straight roads 5mph (8km/h) when turning or on uneven roads

• Do not exceed weight limit by attaching a rack, panniers, or other cargo to the trailercycle.

• Do not attach another trailer to the trailercycle.

• Do not over-inflate the tires. Failure to comply with the rated tire sidewall pressure may lead  to explosion of the tire and possible injury. Check pressure before each use. Do not use high pressure or knobby tires. Be sure axle nuts are properly tightened.

• Do not use off-road.

• Do not use at night without proper lights on both cycles.

• Avoid rocks, curbs, hard braking, and sudden swerving.

It is recommended that a qualified bicycle mechanic does a safety check of the towing bicycle before attaching the trailercycle.

It is recommended that a rearview mirror be used on the bicycle.
Always comply with local regulations when using the trailer on public roadways. Obey all local requirements for lighting. The red reflector that came with the trailercycle must remain attached and visible at all times. If you need to come to a stop for any reason, such as to check on your child, to make adjustments, or to address a flat tire, be sure to pull off of the road completely.

Use good judgement when deciding if weather, road, or traffic conditions are safe to use a Burley.
Failure to comply with the instructions and safety guidelines in this manual could result in serious injury or death of the passenger or rider.

Maintaining Your Burley

• Inspect chain, chaining and rear cog(s); replace if worn.
• Clean and lubricate pivot points on derailleur (Piccolo only), wipe excess lubricant to prevent dirt buildup.
• Inspect derailleur cable for fraying and replace as necessary (Piccolo only).
• Adjust shifting as necessary (Piccolo only).
• Ensure that chain is not loose (Kazoo only); tighten chain by moving hub back if needed.
• Check wheel for trueness; inspect for cracks at spoke hole or sidewall. Retrue or replace if necessary.
• Verify that bottom bracket spins smoothly and doesn’t exhibit any play; tighten fixing bolts for crank arms.
• Disassemble bearings in hitch and hub and repack with grease if needed.
• Repair or replace any worn-out parts.

Burley Limited Warranty

Burley Trailer cycles are warranted from the date of purchase against defects in materials and workmanship as follows: hitch and rack for two years, and frame for five years. Your original dated sales or delivery receipt showing the date of purchase is your proof of purchase. If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sole option, repair or replace your product at no cost to you. This warranty is only valid in the country in which the product was purchased.

The Limited Warranty extends only to the original retail purchaser of this product and is not transferable to anyone who obtains ownership of the product from the original purchaser.
The Limited Warranty does not cover claims resulting from misuse, failure to follow the instructions, installation, improper maintenance and use, abuse alteration, involvement in an accident, and normal wear and tear. The Limited Warranty does not cover products which are used in rental operations and Burley will not be liable for any incidental or commercial damages relating to such use.

TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, INCLUDING BUT NOT LIMITED TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties, including any implied  warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period are expressly limited to the limited warranty period. Some states and countries do not allow limitations on how long an implied limited warranty lasts; therefore, the above limitation and exclusions may not apply to you.

THE CUSTOMER’S EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY OR OF ANY IMPLIED WARRANTY OR OF ANY OTHER OBLIGATION ARISING BY OPERATION OF LAW OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR  REPLACEMENT, AT OUR SOLE OPTION. IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED.

Some states do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.
This Limited Warranty gives you specific legal rights, and you may have other rights that vary from state to state or country

For warranty service or replacement part information for the USA or Canada, please contact Burley directly by calling 800-311-5294 or emailing burley@burley.com. For warranty service or replacement part information outside of the USA and Canada please contact the place of purchase for warranty service. Please be prepared to provide the product model, serial number and a description of the warranty issue.

Some replacement parts may be available for purchase after this limited warranty expires. Please visit us at www.burley.com or call us at 541-687-1644 for more information.

Connect with Burley

Whether you ride your bike all year long or are a fair weather rider, Burley shares your enthusiasm for making the most of your bike. Thank you for your business. We appreciate it.

You’re encouraged to join the Burley community online, through our website, Facebook and Twitter… Now, let’s go for a ride!

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Visit us at burley.com for the latest product information, replacement parts, conversion kits and accessories.

Burley Design
1500 Westec Drive
Eugene, OR 97402 USA
P. 541.687.1644 800.423.8445 F. 541.687.0436
burley@burley.com
Burley.com

Copyright ©2013 by Burley Design LLC
“Burley” is a registered trademark of Burley Design LLC
170138 Trailercycle Manual 2014 Rev 3

References

• Burley | Bike Trailers & Strollers
• Burley | Bike Trailers & Strollers

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