dwn D2 PARKING HEATER 12V Portable Air Heater Diesel User Manual

dwn D2 PARKING HEATER 12V Portable Air Heater Diesel User Manual

D2/D4 PARKING HEATER 12V

D2/D4 PARKING HEATER 24V

I. Introduction

Application fields of air heater
The air heater will not be affected by the engine and will be installed in the following vehicles on the premise of following the heating power.

• Various natures of automobile and trailer
• Construction machinery
• Agricultural machinery
• Ships and boats
• Limousine

Purpose of heater

• Preheating and defrosting the glass
• Heating and insulating the following areas

– Driving cab, working cabin, ship cabin
– Cargo warehouse
– Within the personnel or team carrier
– Limousine

The heater cannot the applied in the following occasions regarding the regulations for functions:

Long-time and continuous heating:

• Living room, garage
• Home ship, etc.

Heating or drying:

• Life (people or animals), 1V direct heating mode will be used.
• Item
• Blow hot air to the container

Installation and operation safety instructions
• Setting of heater
Prevent the heater from high temperature or damages.
• exhaust gas system
When the discharge outlet of exhaust gas is placed, it should prevent the waste gas entering the automobile through the ventilation device, inlet of hot air or window.

• Air inlet of combustion air
Do not breathe the combustion air used in heater combustion from the passenger compartment.
When installing the air inlet, note that it should not be blocked by other materials.
• Inlet of heating air
The heating air which is supplied should be composed by the fresh air or cycled air and be drawn from a clean area. The inlet pipeline should be protected with safety fence or other proper tools.

• Outlet of heating air
When the hot air pipeline is placed in the automobile, it should ensure that it is difficult to be contacted and prevent the personnel or materials from damages.
• Exhaust system
When placing the exhaust pipe, we should note that the outlet of exhaust pipe should avoid the combustibles and prevent heating or burning the ground combustibles or loading cargos.

Safety instructions for installation and operation
The following measures should not be taken.

• Change key parts on heater
• Use the parts of other manufacturers without the company’s permission
• Go against the specifications specified in the instructions during the installation or operation.

• It is only allowed to use the original accessories and fittings during the installation or maintenance.
• It is not allowed to use heaters in the place where the Flammable vapor or dust may produce.
– Fuel depot
-Carbon storage warehouse
– Water material warehouse
– granary and similar points

• The heater should be closed when fueling.
• If the fuels flow (disclose) out of the fuel system of the heating equipment, it should be immediately returned to the service provider for maintenance.
• In the working process off heater, it is not allowed to stop heater by powering off.

II. Product information

Complete sets of equipment and installation components of heater

Accessory List

Packing Size/Weight:460310375mm 8.80kgs

Products Size/Weight:400248300mm 7.40kgs

Technical parameters

Product dimension

1. It is used in minimum installation space to open cover, dismantle ignition plug and controller.
2. It is used in the minimum installation distance to draw the heating air. * The above figure shows the product dimensions of XL-AIRD5. The overall length of XL-AIRD3 is 326mm. Other dimensions are the same with the overall dimensions of XL-AIRD5.

A=Waste gas

B=Fuel

V=Combustion air

III. Installation

Installation position

Fasten the heater on the bottom of vehicle or the vehicle wall with four screws on the stand bar of heater. When installing the heater, enough operation space should be reserved in the air inlet and the place to dismantle ignition plug and controller. (The suggested installation position and methods are shown as follows).

Installation position within truck
Within the truck, the heater will be installed in the driving cab. If it is impossible to install in the driving cab, the heater may be installed in the toolbox or container.

1. The heater is located at the foot of co-pilot.
2. The heater is located at the back wall of driving cab.
3. The heater is located at the back of driver’s seat.
4. The heater is located in the toolkit.

Installation position in car/large car
In car/large car, the heater mainly is installed in the vehicle’s passenger room or luggage.
If unable, the heater may be fastened under the vehicle, but we should note the water spraying.

1. The heater is located in the front of co-pilot
2. The heater is located between driver’s seat and co-pilot seat.
3. The heater is located under the under surface.
4. The heater is located under the back seat.
5. The heater is located in the luggage.

Installation position within limousine
Within the limousine, the heater is mainly installed in the room or luggage. The heater may also be fastened on the vehicle bottom, but it should prevent the water spraying.

1. The heater is located in the front of co-pilot
2. The heater is located between driver’s seat andco-pilot seat.
3. The heater is located in the bottom
4. The heater is located under the counter
5. The heater is located in the luggage.

Installation position in the driving cab of excavator

1. The heater is located in the box at the driver’s seat
2. The heater is located at the back wall of drivingcab.
3. The heater is located in the protection case

Installation angle and fastening

As shown in the figure, the normal angle should be used to install the heater. According to different installation conditions, the heater may incline 30°(the flowing direction is downward) at most or rotate 90 around the long axis. (Exhaust pipe position, the ignition plug is upward).

1. Inlet of heating air;
2. Position of ignition plug;
3. Flow directions.

Assembly and fastening
The holes used to process waste gas, combustion air and fuel pipe. The mounting face of heater legs should be flat.

1. Be sure to reserve a space between heater and vehicle bottom. In addition, check whether the ventilation wheels operate freely;
2. The assembly surface should be flat;
3. The sealing gasket should be assembled;
4. The vehicle wall should be flat;
5. Reinforcement plate (used when necessary);
6. Spring sheet
7. M6 hexagon nut

Installation of combustion air duct and exhausting device
Guiding device of combustion air
The installation components contain a Flexible combustion air hose and the inner diameter is 25mm. According to the installation conditions, the length of combustion air duct may be shortened to 30cm or prolonged to 1m at most.

Fasten the combustion air duct on heater with hose clamp. Another end is fastened with ribbon to prevent shaking and falling.

Safety instructions for guiding device of combustion air

• The orifice of combustion air duct should keep unblocked.
• When installing the suction inlet of combustion air, note that the waste gas should not be taken as the combustion air.
• The suction inlet of combustion air should not align at the driving direction.

Exhausting device
The installation components should contain one exhaust pipe that the inner diamter is 24mm.
According to the installation conditions, the length of exhaust pipe may be shortened to 30cm or prolonged to 1m at most. Fasten one end of exhaust pipe to heater with hose clamp and fasten another end on the vehicle with support.

Safety instructions for exhausting device
In the whole operation process from the heating operation, all parts of waste gas exhaust device will be burnt.

Therefore, be sure to install the exhausting device according to the installation instructions.

• The outlet of exhaust air should be placed outside the vehicle.
• The waste pipe should not go beyond the boundary on the vehicle side.
• The exhaust pipe should be placed downward to facilitate the discharge of condensate water.
• It should not affect the functions of parts which are important for the vehicle operation (note to keep enough spacing).
• When installing, note to keep enough spacing between the exhaust pipe and heat sensitive components. We should pay particular attention to the fuel pipe, wire and brake hose.
• To prevent the exhaust pipe from vibration and damages, it should be fastened stably (the recommended reference spacing is 50cm).
• When paving exhaust pipe, note that the waste gas which is discharged should not be used as the combustion air.

1 and 2. Hose clamp: 3.Exhaust pipe: 4. Combustion air pipe: 5. Inlet and outlet; 6. Sleeve of waste gas pipe 7. Clip of inlet pipe

• The opening of exhaust pipe should not be blocked by the dirt and snow.
• The opening of exhaust pipe should not direct to the driving direction.

Protection instructions
It will produce heat and toxic gas in burning time. Please install the exhausting device according to the installation instructions.

• In the heating period, it should not operate in the area where the exhaust guiding device locates in.
• When operating on the waste gas discharge device, firstly close the heater until all parts are cooled. Wear the protective gloves when necessary.
• Do not take the waste gas.

Installation notes for heating air duct

Heating air duct

• The installation components contain one flexible pipe that the diameter is φ75mm.

Safety instructions

• When paving and fastening the heating air guide tube or hot air outlet, we should not touch it directly due to high thermal radiation or directly blow the humans, animals or thermal sensitive materials with hot air, or it will cause unnecessary damages and injuries.
• In the whole operation process starting from heating, the thermal air conduit will be in high temperature. Therefore, the operation in the thermal air conduit should be avoided in the whole heating process. If the operation in the area is required, firstly close the heater. When all parts are completely cooled, wear the protective gloves when necessary.

Notes

• When placing the suction inlet of heating air, note that the waste gas from vehicle engine and heater should not be taken and the heating air should not permeate the dust and salt fog under the normal operation conditions.
• When heating with circulating air and placing the suction inlet of circulating air, note that the heating air cannot be directly taken in.
• In case of fault caused by heating, the local thermal air temperature may reach 15℃ and the surface temperature may reach 90℃ before shutdown. Therefore, it is allowed to guide the heat air with the high temperature air hose in the company’s installation components.
• When checking the functions, after operating about 10 minutes, the average temperature of discharged heat air which is measured at about 30cm from the outlet should not exceed 110℃(the air suction temperature is about 20℃).
• The heater and air conduit and other components should not be trampled, covered and pressed, Or it will injure the personnel, burn the inflammables or damage the heater.

1. Intake grille protection
2. Outlet housing
3. Hose clamps
4. Soft air duct

Fuel supply
Installation angle of dose oil
When installing dose oil, note that the nozzle should be upward. The installation angle should be larger than – 15°. The installation angle between 15° and 35° should be given priority. As shown in the figure below:

1. It is not allowed to select the installation angle between 0°-15°.
2. Give priority to the installation angle between 15°-35°.
3. It is allowed to select the installation angle between 35°-90°.

Connection of oil pipe
When connecting the oil pipe, after inserting heater oil nozzle, pump oil nozzle, oil taker and T-shaped TEE oil nozzle into the rubber house, it should be connected to the oil pipe in next end to prevent bubbles in the oil channel, or it will produce noise and influence the combustion effect.

1. Correct connection;
2. Wrong connection – forming bubbles

Installation angle of T-shaped TEE parts

From oil tank; 2. Lead to auto engine

Take oil from oil tank near to the oil channel of auto engine with T-shaped TEE parts

1. Fuel Straw Pipe
2. Lead to auto engine Fuel pump
3. T-shaped TEE parts
4. Fuel pump
5. Connecting hose
6. Fuel pipe

Fuel Straw pipe Installation Diagram

1. Deoiler
2. Connecting hoses
3. Fuel pump
4. Fuel Straw pipe

Safety Instructions of Fuel Straw Pipe Laying

• In order to avoid the oil pipe destroy or give rise to noise due to the vibration, the oil pipe shall be fixed firmly.
• During the laying, please avoid the oil pipe stretching, friction or vibration caused by the vehicle reversing or engine movement.
• The oil circuit shall keep away from the heat source, instead of being laid under the high-temperature environment. Please don’t lay the exhaust pipe or fix the oil pipe along with the heater or vehicle engine at close range. When it is necessary to cross over these pipelines, please keep the enough heat insulation distance and put the protective hose when necessary.
• Please install all oil supply equipment, then, check the adapting pieces and the oil leakage phenomenon after heater has been started and operated for a certain period of time.
• The oil pump which is installed on the vehicle will be prohibited to provide oil for the heater.

1. Joint on the heater
2. Maximum oil pressure height
3. Minimum fuel contents

Notes：

a. The vertical height a when the oil pump is installed below the oil tank shall be 3m maximally.
b . The vertical height b when the oil pump is installed above the oil tank shall be 1m or 0.5m at the most incase of diesel oil or gasoline.
c. The vertical height c from the oil pump to the heater(the oil pump shall be installed below the heater) shall be 2m maximally.

Operating Requirements of T-shaped Triple Valve Body:
In order to avoid the fuel oil injection in the heater and the huge risks under the high pressure of vehicle oil pump, the triple valve body shall be installed between the vehicle oil pump and oil tank, instead of between the vehicle oil pump and engine. The vehicles of which the vehicle oil pump is installed in the oil tank shall apply the deoiler, instead of T-shaped triple valve body, to extract the oil.

Oil Circuit Maintenance and Overhaul Precautions

• Please check whether the adapting pieces of oil circuits have become flexible before using the heater in winter. Check whether the connecting hose and oil pipe have become aging. Check whether the connection between the oil circuits have suffered from electric leakage when the heater has been operated for a certain period of time. Any problems found should be solved promptly.
• When the heater is used for the first time, the heater is likely to be unable to be started during the early several launching due to the long-term unused behaviors. This is the normal phenomenon, at this moment, please start it for several times until the oil pump can suck up the fuel oil.

IV. Operation and Control Mode

Fuel filling

You shall infill the oil circuit via the fuel oil infilling function when you have installed heater host, oil circuit and electric circuit, otherwise, the heater is likely to fail to be started due to the fuel oil absence in the oil circuit.

The fuel oil shall be refueled in the following way: Press the rocker switch for 8 times continuously at the following frequency after connecting the power line correctly, namely, open it for 1 second and close it for 1 second. At this moment, the heater will start the fuel oil heating procedures to continuously send out the drive pulse of fuel metering pump and keep it for 5 minutes. During that period, the indicator on the rocker switch will flicker at the one-second on and one-second out frequency, moreover, the buzzer will make beep. You shall pay continuous attention to the fuel oil’s position in the oil circuit during the refueling period of fuel oil. When the fuel oil has approached the heater oil inlet for 10cm, please turn off the rocker switch to stop the refueling process.

V. Circuit

Wiring of heater
Safety instructions
It is requested to realize the electrical connection of heater according to the electromagnetic compatibility principle.

• Considering that the electromagnetic compatibility will be affected by the misoperation, please abide by the following requirements:
• Please make efforts to avoid destroying the insulation of power line and prevent abrasion, breakage, clamping or thermal influence.
• As for the waterproof plug, please make use of blind plug to block the unoccupied plug cavity and prevent the dirt and water.
• Please realize the electric connection and grounding firmly without corrosion.

Notes
Please pay attention to the following affairs when the electric wiring and element operation are conducted for the heater:

• Please keep away from the overheating parts to avoid the heating & humidity and affected function when the electric line, switch and controller are installed in the automobile.
• Please don’t fix the hardness on the moving or vibrating components to avoid the tensile failure or joint falling when the hardness is fixed.
• The positive and negative electrode of the hardness shall not be lengthened without permission.

Red (1.5mm) = positive electrode of storage battery (main control board)
Black (1.5mm) = negative electrode of storage battery (main control board)
Black (0.5mm) = negative electrode of oil pump (main control board)
orange (0.5mm) = positive electrode of oil pump (main control board)
purple (0.5mm) = communication (main control board)
Red (1.5mm) = positive electrode of storage battery
Black (1.5mm) = negative electrode of storage battery
Orange (0.5mm) = negative electrode of oil pump
Orange (0.5mm) = positive electrode of oil pump
White (0.5mm) = rocker switch No
Blue (1.5mm) = rocker switch OFF
Red (1.5mm) = negative electrode of indicator
Green (1.5mm) = positive electrode of indicator

VI. Fault, maintenance and service

Fault and handling

• The heater cannot start upon startup:
  -Shutdown, Restart after shutdown.

• The heater still does not start, the following should be checked:
  – Whether there is fuel in the oil tank and oil pipe?
  – Whether the fuse is normal?
  – Whether the circuits, the connection and the connectors are in good condition?

• The heater is likely to be out of order when the heater is used abnormally. The general using conditions, faults and disposing methods will be listed below.

．Please contact with the sales persons or manufacturers when the heater still fails to be normally started or steadily operated on the premise that the foregoing contents are normal.

Please pay attention to the followings:
Supposing that the heater is changed by others or due to the unknown installed components, or the heater is destroyed without normal operation due to the artificial factors, the customers will lose the power to ask the manufacturers to make repairing.

VI. Fault, maintenance and service

Fault Code Description

The contents in the table are subject to the digital panel. Faults of the panel with remote control function are identical with the description in the above table. Faults of the panel with knob control are identical with the description in the above table, but the display mode of fault is indicated by the times of blinking of an indicator.

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