STMicroelectronics UM2866 X-NUCLEO-OUT06A1 Industrial Digital Output Expansion Board User Manual

June 5, 2024
STMicroelectronics

STMicroelectronics UM2866 X-NUCLEO-OUT06A1 Industrial Digital Output

Expansion Board  STMicroelectronics UM2866 X-NUCLEO-OUT06A1 Industrial
Digital Output Expansion Board product

Getting started with X-NUCLEO-OUT06A1 industrial digital output expansion board for STM32 Nucleo

Introduction

The X-NUCLEO-OUT06A1 industrial digital output expansion board for STM32 Nucleo provides a powerful and flexible environment for the evaluation of the driving and diagnostic capabilities of the IPS1025H-32 single high-side smart power solid state relay, in a digital output module connected to 5.7 A industrial loads.
The X-NUCLEO-OUT06A1 interfaces with the microcontroller on the STM32 Nucleo via 5 kV optocouplers driven by GPIO pins and Arduino UNO R3 connectors.
The expansion board can be connected to either a NUCLEO-F401RE or NUCLEO- G431RB development board.
It is also possible to evaluate a system composed by up to four stacked X -NUCLEO-OUT06A1 expansion boards.
As an example, a system with four X-NUCLEO-OUT06A1 expansion boards allows you to evaluate a quad channel digital output module.
Figure 1. X-NUCLEO-OUT06A1 expansion board

Overview

The X-NUCLEO-OUT06A1 embeds the IPS1025H-32 intelligent power switch (IPS), featuring overcurrent and overtemperature protection for safe output load control.
The board is designed to meet application requirements in terms of galvanic isolation between user and power interfaces. This requirement is satisfied by an optical isolation implemented through three optocouplers (ISO1, ISO2, and ISO3) for signal forward to the device and FLT pins for feedback diagnostic signals.
The expansion board features:

  • Based on IPS1025H-32 single high-side switch, which features:
    • Operating range up to 60 V
    • Low power dissipation (RON(MAX) = 25 mΩ)
    • Fast decay for inductive loads
    • Smart driving of capacitive load
    • Under-voltage lock-out
    • Overload and over-temperature protection
    • PSSO24 package
  • Application board operating range: 8 to 33 V/0 to 5.7 A
  • Extended voltage operating range (J3 open) up to 60 V
  • Green LED for output on/off status
  • Red LEDs for diagnostics (overload and overheating)
  • 5 kV galvanic isolation Supply rail reverse polarity protection
  • EMC compliance with IEC61000-4-2, IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-8
  • Compatible with STM32 Nucleo development boards
  • Equipped with Arduino UNO R3 connectors
  • CE certified:
    • EN 55032:2015 + A1:2020
    • EN 55035:2017 + A11:2020
  • RoHS and China RoHS compliant

Digital section
The digital section is associated with the STM32 interface and digital supply voltage to and from the X-NUCLEO-OUT06A1 expansion board.

Figure 2. X-NUCLEO-OUT06A1 expansion board: digital interface sectionSTMicroelectronics UM2866 X-NUCLEO-OUT06A1 Industrial Digital Output
Expansion Board fig 2
The dotted green line indicates the whole digital interface section. Pink rectangles identify Arduino UNO R3 connectors.

The four Arduino UNO R3 connectors:

  • allow expansion board communication with the STM32 Nucleo development board microcontroller accessing STM32 peripheral and GPIO resources;

  • provide digital supply voltage between the STM32 Nucleo development board and the X-NUCLEO-OUT06A1 expansion board, in either direction.Normally, the STM32 Nucleo development board supplies the expansion board by a 3v3 or 5v0 generated by the USB. You can select the preferred voltage on the expansion board via SW3 (3v3 closing pins 1-2; 5v0 closing pins 2-3).
    Alternatively, it is possible to supply the STM32 Nucleo development board by the expansion board. In this case, an external supply voltage (7-12 V) should be connected to the CN2 connector (not mounted by default) on the expansion board and the ground loop should be closed by mounting D2 (enabling the reverse polarity protection) or by closing J2 (without reverse polarity).
    To supply the VIN voltage rail, it is necessary to:

  • close jumper JP5 between pins 2 and 3 and open jumper JP1 on the NUCLEO-F401RE;

  • open jumper JP5 between pins 1 and 2 and close jumper JP5 between pins 3 and 4 on the NUCLEO-G431RB.

Power section

The power section involves the power supply voltage (CN1, pins 4 and 5 for VCC, pin 3 for GND), load connection (a load can be connected between pins CN1.1 and CN1.3 or CN1.2 and CN1.3; both output pins are connected to the single output channel as shown in Section 2 Schematic diagrams) and electromagnetic compatibility (EMC) protection.
Figure 3. X-NUCLEO-OUT06A1 expansion board: power section componentsSTMicroelectronics UM2866 X-NUCLEO-OUT06A1 Industrial Digital
Output Expansion Board fig 3

  1. Overtemperature red LED
  2. Overload red LED
  3. IPS1025H-32
  4. Output channel – green LED
  5. Output and power supply connector

For EMC

  • The SM15T39CA transient voltage suppressor (TR1), enabled by closing J3, is placed between VCC and GND tracks to protect the IPS1025H-32 against surge discharge on the supply rail path up to ±1 kV/2 Ω coupling;
  • in common mode surge testing, two single-layer capacitors (C1 and C2 – not included) must be soldered at the predisposed locations;
  • the IPS1025H-32 output stages do not require additional EMC protections with respect to the IEC61000-4-2, IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-8 standards.

Hardware requirements
The X-NUCLEO-OUT06A1 expansion board is designed to be used with the NUCLEO- F401RE or NUCLEO-G431RB STM32 Nucleo development boards.
To function correctly, the X-NUCLEO-OUT06A1 must be plugged onto the matching Arduino UNO R3 connector pins on the STM32 Nucleo board as shown below.
Figure 4. X-NUCLEO-OUT06A1 and STM32 Nucleo stackSTMicroelectronics
UM2866 X-NUCLEO-OUT06A1 Industrial Digital Output Expansion Board fig
4

System requirements
To use the STM32 Nucleo development boards with the X-NUCLEO-OUT06A1 expansion board, you need:

  • Windows PC/laptop (Windows 7 or above)
  • type A to mini-B USB cable to connect the STM32 Nucleo board to the PC when using a NUCLEO-F401RE development board
  • type A to micro-B USB cable to connect the STM32 Nucleo board to the PC when using a NUCLEO-G431RB development board
  • the X-CUBE-OUT5 firmware and software package installed on your PC/laptop

Board setup

  1. Step. Connect the micro-USB or mini/USB cable to your PC to use the X-NUCLEO-OUT06A1 with NUCLEO-F401RE or NUCLEO-G431RB development board
  2. Step. Download the firmware (.bin) onto the STM32 Nucleo development board microcontroller through STM32 ST-LINK utility, STM32CubeProgrammer and according to your IDE environment as detailed in the table below.

Table 1. NUCLEO-F401RE development board supported IDEs – bin files

NUCLEO-F401RE

IAR| Keil| STM32CubeIDE
EWARM-OUT05_06-

STM32F4xx_Nucleo.bin

| MDK-ARM-OUT05_06-

STM32F4xx_Nucleo.bin

| STM32CubeIDE-OUT05_06-

STM32F4xx_Nucleo.bin

Table 2. NUCLEO-G431RB development board supported IDEs – bin files

NUCLEO-G431RB

IAR| Keil| STM32CubeIDE
EWARM-OUT05_06-

STM32G4xx_Nucleo.bin

| MDK-ARM-OUT05_06-

STM32G4xx_Nucleo.bin

| STM32CubeIDE-OUT05_06-

STM32G4xx_Nucleo.bin

Step 3.Connect the IPS1025H-32 device supply voltage via CN1 (see Section 1.1.2 Power section).
Step 4. Provide the digital supply voltage (see Section 1.1.1 Digital section).
Step 5. Connect the load on the output connector (see Section 1.1.2 Power section).
Step 6. Reset the example sequence using the black push button.
Step 7. Push the STM32 Nucleo blue button to select the example provided in the firmware package.

Multiple board configuration
It is also possible to evaluate a four channel digital output module by stacking four X-NUCLEO-OUT06A1 with shared or independent supply rail and independent loads.
In this case, the four expansion boards (board 0, 1, 2, 3 as shown in the table below) must be properly configured: for board 1, 2 and 3, it is necessary to unsolder three resistors for each board from the default position and solder them back in the alternate positions according to the following table.

Table 3. Configuration of a stack of four expansion boards

Board no. IN1 FLT1 FLT2
Board 0 R101 R103 R114
Board 1 R102 R104 R117
Board 2 R115 R116 R107
Board 3 R120 R119 R118

Schematic diagrams

Figure 5. X-NUCLEO-OUT06A1 circuit schematic (1 of 2)STMicroelectronics
UM2866 X-NUCLEO-OUT06A1 Industrial Digital Output Expansion Board fig
5
Figure 6. X-NUCLEO-OUT06A1 circuit schematic (2 of 2)STMicroelectronics
UM2866 X-NUCLEO-OUT06A1 Industrial Digital Output Expansion Board fig
6

Bill of materials

Table 4. X-NUCLEO-OUT06A1 bill of materials

Item| Q.ty| Ref.| Part/value| Description| Manufacturer| Order code
---|---|---|---|---|---|---
1| 0| C1 C2| 4700 pF 1825 (4564 metric) 3000 V (3kV) ±10% X7R| Ceramic capacitors (not mounted)| Vishay Vitramon| HV1825Y472KXHATHV
2| 3| C3 C4 C5| 0.1 µF 0805 (2012 metric) 100 V

±10% X7R

| Ceramic capacitors| Würth Elektronik| 885012207128
3| 1| C6| 2.2 µF 1206 (3216 metric) 100 V

±10% X7R

| Ceramic capacitor| AVX Corporation| 12061C225KAT2A
4| 1| C7| 470 pF 0603 (1608 metric) 50 V

±5% C0G/NP0

| Ceramic capacitor| Würth Elektronik| 885012006061


5

| ****

1

| ****

C8

| 47 nF 0603 (1608 metric) 50 V

±10% X7R

| ****

Ceramic capacitor

| Murata Electronics North America| ****

GCM188R71H473KA55D

6| 1| C9| 470 nF 0603 (1608 metric) 25 V

±10% X7R

| Ceramic capacitor| Würth Elektronik| 885012206075
7| 0| C10| 100 µF radial, can 100 V ±20%| Ceramic capacitor (not mounted)| Würth Elektronik| 860130878011
8| 1| CN1| 5 positions, side entry, 5 mm| Terminal block| Würth Elektronik| 691137710005
9| 0| CN2| 2 positions, 7.4X7 pitch 3.5 mm, side entry| Terminal block (not mounted)| Würth Elektronik| 691214110002
10| 1| CN5| TH 2.54 mm| 10 ways, 1 row| Samtec Inc. 4UCONN| ESQ-110-14-T-S 17896
11| 2| CN6 CN9| TH 2.54 mm| 8 ways, 1 row| Samtec Inc. 4UCONN| ESQ-108-14-T-S 15782


12

| ****

0

| CN7 CN10| ****

38 positions, 0.1 mm, gold PCB

| Connector receptacles (not mounted)| ****

Any

| ****

Any

13| 1| CN8| TH 2.54 mm| 6 ways, 1 row| Samtec Inc. 4UCONN| ESQ-106-04-T-S 15781
14| 1| D1| STPS1H100A, SMA| 100 V, 1 A power Schottky rectifier| ST| STPS1H100A



15

| ****


0

| ****


D2

| ****


BAT48JFILM, SOD323

| 40 V, 350 mA

axial general purpose signal Schottky diode (not mounted)

| ****


ST

| ****


BAT48JFILM

16| 1| DG1| 0603 (1608 metric) 20 mA SMD| Green LED| Würth Elektronik| 150060GS75000
17| 2| DR1 DR2| 0603 (1608 metric) 20 mA SMD| Red LEDs| Würth Elektronik| 150060RS75000


18

| ****

3

| ISO1 ISO2 ISO3| ****

LSOP04, 5 kV

| ****

Optoisolators

| ****

Würth Elektronik

| ****

140109146000


19

| ****

8

| J1 J2 J3 J4 J5 J6 J8 J10| JUMPER-con2-strip-male TH

2.54 mm

| ****

Jumpers

| ****

Würth Elektronik

| ****

61300211121

20| 0| J7| JUMPER-con2-strip-male| Jumper (not mounted)|  |
21| 1| J9| con6-2×3-strip-male| Connector header| Würth Elektronik| 61300621121
22| 1| R1| 27 K 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| Resistor| Yageo| RC0603FR-0727KL

Item| Q.ty| Ref.| Part/value| Description| Manufacturer| Order code
---|---|---|---|---|---|---
23| 1| R2| 390 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| Resistor| Yageo| RC0603FR-07390RL
24| 2| R3 R12| 22 k 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| Resistors| Yageo| RC0603FR-0722KL


25

| ****

4

| R4 R5 R9 R10| 0 0603 (1608 metric) 0.1 W, 1/10

W ±1% SMD

| ****

Resistors

| Panasonic Electronic Components| ****

ERJ-3GEY0R00V

26| 2| R6 R11| 2.2 K 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| Resistors| Yageo| RC0603FR-072K2L
27| 1| R7| 100k 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| Resistor| Yageo| RC0603FR-07100KL
28| 1| R8| 10 k 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| Resistor| Yageo| RC0603FR-0710KL


29

| ****

3

| R101 R103 R114| 100 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| ****

Resistors

| ****

Yageo

| ****

RC0603FR-07100RP





30

| ****




0

| R102 R104 R107 R115 R116 R117 R118 R119 R120| ****



100 0603 (1608 metric) 0.1 W,

1/10 W ±1% SMD

| ****



Resistors (not mounted)

| ****




Yageo

| ****




RC0603FR-07100RP


31

| ****

4

| SW1 SW2 SW3 SW4| ****

con3-strip-male TH 2.54 mm

| ****

Connector headers

| ****

Würth Elektronik

| ****

61300311121


32

| ****

5

| TP1 TP2 TP3 TP4 TP5| 5001 0.100″ diameter 0.180″ L

(2.54 mm x 4.57 mm)

| ****

Test points

| Keystone Electronics| ****

5001

33| 1| TR1| SM15T39CA, SMC C2| 1500 W, 33.3 V TVS in SMC| ST| SM15T39CA


34

| ****

0

| ****

TR2

| ****

ESDA15P60-1U1M, QFN-2L

| High-power transient voltage suppressor (not mounted)| ****

ST

| ****

ESDA15P60-1U1M


35

| ****

1

| ****

U1

| ****

IPS1025H-32, PSSO24

| High-side switch with smart driving for capacitive loads| ****

ST

| ****

IPS1025H-32

36| 13| –| 2.54 mm| Jumpers| Würth Elektronik| 60900213421

References

Freely available on www.st.com:

  1. IPS1025H-32 datasheet
  2. UM2864: “Getting started with X-CUBE-OUT5 industrial digital output software for STM32 Nucleo”
  3. NUCLEO-F401RE datasheet
  4. NUCLEO-G431RB datasheet

Board versions
Table 5. X-NUCLEO-OUT6A1 versions  

Finished good Schematic diagrams Bill of materials
X$NUCLEO-OUT06A1 (1) [X$NUCLEO-OUT06A1 schematic

diagrams](https://www.st.com/resource/en/schematic_pack/X-NUCLEO- OUT06A1_schematic.pdf)| X$NUCLEO-OUT06A1 bill of materials

Regulatory compliance information

Formal Notice Required by the U.S. Federal Communications Commission
FCC NOTICE
This kit is designed to allow:
(1) Product developers to evaluate electronic components, circuitry, or software associated with the kit to determine
whether to incorporate such items in a finished product and
(2) Software developers to write software applications for use with the end product.
This kit is not a finished product and when assembled may not be resold or otherwise marketed unless all required FCC equipment authorizations are first obtained. Operation is subject to the condition that this product not cause harmful interference to licensed radio stations and that this product accept harmful interference. Unless the assembled kit is designed to operate under part 15, part 18 or part 95 of this chapter, the operator of the kit must operate under the authority of an FCC license holder or must secure an experimental authorization under part 5 of this chapter 3.1.2.
Formal Product Notice Required by Industry Canada Innovation, Science and Economic Development

Canada compliance:
For evaluation purposes only. This kit generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to Industry Canada (IC) rules.

Revision history

Table 6. Document revision history

Date Revision Changes
24-Mar-2022 1 Initial release.

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