STELPRO STLSCU2W0475S042 SCU SERIES Universal Heating Cable Installation Guide
- June 5, 2024
- StelPro
Table of Contents
STLSCU2W0475S042 SCU SERIES Universal Heating Cable
Installation Guide This cable complies
with CSA and UL standards
WARNINGS
Before installing and operating this product, the user and the installer must
read, understand and follow these instructions to avoid bodily harm or
property damages, serious injuries and potentially fatal electric shocks.
Keep them handy for future reference. If these instructions are not followed,
the warranty will be considered null and void and the manufacturer will
assume no further liability for this product.
When a part of the product specifications must be changed to improve
operability or other functions, priority is given to the product
specifications themselves.
Therefore, the actual product and packaging, as well as the name and product
illustrations, may differ from the manual.
Make sure the tension and wattage indicated on the product packaging match the
project specifications of your customized cable layout plan drawn up in the
Planning and Design section and the product specifications outlined in the
following section.
Be sure to follow these instructions. Failure to do so could cause a fire
hazard and damage the system.
- This product must be installed by a qualified person according to the instructions in this installation guide. All electric connections must be made by a qualified electrician, according to the electrical (Canadian Electrical Code Part 1 or National Electrical Code) and building codes effective in your region.
- This heating cable is designed for indoor floor heating applications in which the heating section of the cable, including the cable splice, is embedded in a mortar-type layer or thin-set under a floor covering.
- Cut off power supply at circuit breaker or fuse before installing or repairing the product.
- Minimum temperature for cable installation is 5°C.
- The product must be exposed to room temperature for a minimum period of 30 minutes prior to installation.
- Do not power the heating cable while it is on the spool. Otherwise, it will overheat and become damaged, which may cause a fire.
- Never cut or modify heating cables or their connections. This would change the cable resistance and may lead to overheating and damage to the cable.
- This cable must be grounded and connected to a class A (5 mA) ground fault circuit interrupter (GFCI) in Canada and the United States for all rooms.
- The heating cable must not extend beyond the room or space from which it originates.
- The heating section of the cable must not pass through or be installed in a wall. The same applies to the cable splice.
- Always keep a minimum of three spaces between cable runs. Failure to do so may result in a fire or damage to the floor covering.
- The product must not be submitted to longitudinal stress on the cable splice or on the heating cable itself.
- The minimum radius of cable curvature is 13 mm (1/2 inch).
- Avoid folding the heating cable on itself, this could damage its sheath and the internal wires.
- Never modify the unit. You will be held responsible for any damage resulting from this modification, and the warranty and the CSA certification will be void.
- Do not walk on the cable splices, and do not fold them.
- Do not power the heating cables before they are covered with concrete, asphalt or mortar (even to test them).
- Wait until the cement or mortar is completely dry before powering the heating cables (respect the curing period)
- Never connect the cable to a circuit with higher voltage than its rated voltage. (Never install a cable designed for a 120 V power source on a 240/208 V power source.)
- Before powering the system, make sure electrical connections are secure.
- Put the high- and low-voltage cables in separate conduits. (Note: With a °Stelpro thermostat, you can put the sensor in the same conduit.)
WARNING
To avoid damaging the heating cable spool when removing it from the packaging,
we recommend you pick up the spool from underneath (A) or by the side (B) (by
turning the box cover).
PRODUCT DESCRIPTION
°STELPRO universal heating cable is designed to heat a room with a heating
cable placed under your floor covering. It can heat floor covering materials
such as marble, ceramic and porcelain tiles, slate, granite as well as some
poured surfaces. Before using this floor heating system under any other type
of floor covering, contact your floor covering manufacturer to find out
whether it’s appropriate for this type of installation.
°STELPRO universal heating cable is designed for installation in membranes or
with cable spacers (supplied with the product).
This product is designed for indoor use on a concrete slab or plywood embedded
in a thin-set or self-leveling mortar. °STELPRO universal heating cable must
be installed on a circuit that has a ground-fault GFCI circuit interrupter.
In Canada only: Heating cable can be installed under a shower floor covering
that has a cement base poured on site. In such cases, the cable should be
installed under the membrane and within the cement base. In the United States,
installing a heating cable under a shower isn’t permitted.
TECHNICAL DESCRIPTION
The heating cable is comprised of two twisted conductors with fluoropolymer
primary insulation. The primary insulation is protected with a tin copper wire
and an external PVC sheath.
The heating cable has a 7-foot cold cable.
TECHNICAL SPECIFICATIONS
DESCRIPTION | SCU |
---|---|
Voltage | 120 V, 208/240 V |
Spacing | 3 spaces or 4 spaces |
Linear density | 3.8 W/ft |
Surface density | 12 W/ft2 (3 spaces) / 9 W/ft2 (4 spaces) |
Surface coverage | 13 – 279 ft2 (3 spaces) / 16 – 366 ft2 (4 spaces) |
Cold cable length | 7 ft |
Cold cable diameter | 3/16” x 3/8” |
Cold cable gauge | 14AWG (3 wires) |
Hot cable diameter | 0.180” |
Min. folding radius | 0.5” |
Insulation resistance | Fluoropolymer (ECTFE) |
External sheath | PVC |
Ground | Tin copper wire |
Max. operating temperature | 105°C |
Min. installation temperature | 5°C |
Certification | cCSAus |
Marking | WS, X |
CODING AND MODEL NUMBERS
The description of the alphanumeric product coding used in this installation
guide is as follows: SCU1W0203S19
SELECTION TABLE
ACCORDING TO THE MEMBRANE OR CABLE SPACERS USED
| | | | | MEMBRANE| CABLE SPACER’
---|---|---|---|---|---|---
PRODUCTS| VOLTAGE| AMPERAGE| LENGTH| POWER|
Spacing: Density:| 3
12 WM’
Spacing: 3 or 4| Density: 3 = 12 Wi1t2 4 = 9 lAl/FT:
| | | | | 3 spaces =
3.63 (92 mm)| 3 spaces =
3.75″ (95.3 mm)| 3 spaces =
3.63′ (92 mm)| 4 spaces =
4.83″ (122.7 mm)
| Volt| Amp.| ft| Wall| Surface (ft2)| Surface (IV)| Surface (112)| Surface
(IV)
| | | | | 120 V| | |
SCU1W0135S013| 120| 1.| 35.| 135.0| 13.| 14.| 13.| 17.
SC1J1VV0203S019| 120| 2.| 53.| 203.0| 19.| 20.| 18.| 24.
SCUI W0270S024| 120| 2.| 71.| 270.0| 25.| 25.| 24.| 32.
SCU1W0338S030| 120| 3.| 88.| 338.0| 30.| 31.| 30.| 39.
SCU1W0405S036| 120| 3.| 106.| 405.0| 36.| 37.| 35.| 47.
SCU1W0475SO42| 120| 4.0| 124.| 475.0| 42.| 43.| 41.| 54.
SCUI W0540SO47| 120| 5.| 141.| 540.0| 47.0| 49.| 46.| 61.
SCU1W0650S056| 120| 5.| 170.| 650.0| 56.| 58.| 55.0| 73.
SCUI W0815S070| 120| 7.| 213.| 815.0| 70.| 72.| 69.| 92.
SCU1W0920S078| 120| 8.| 240.| 920.0| 78.| 81.| 77.| 103.
SCUI W1055S089| 120| 9.| 276.| 1055.0| 89.| 93.| 88.| 117.
SCU1W1160S098| 120| 10.| 303.0| 1160.0| 98.| 101.| 97.| 129.
SCUIW1290S109| 120| 11.| 337.| 1290.0| 109.| 112.| 107.| 143.
SC1J1W14255120| 120| 12.| 372.| 1425.0| 120.| 124.| 118.| 157.
SCUT W1700SI 42| 120| 14.| 444.0| 1700.0| 142.| 147.| 141.| 187.
| | | | | 240 V| | |
SC112W01355013| 240| 0.6| 35.| 135.0| 13.| 14.| 13.| 17.
SCU2W0203S019| 240| 0.8| 53.| 203.0| 19.| 20.| 18.| 24.
SCU2W0270S025| 240| 1.| 71.| 270.0| 25.| 25.| 24.| 32.
SCU2W0338S030| 240| 1.| 88.| 338.0| 30.| 31.| 30.| 39.
SCU2W0405S036| 240| 2.| 106.| 405.0| 36.| 37.| 35.| 47.
SCU2W0475SO42| 240| 2.0| 124.| 475.0| 42.| 43.| 41.| 54.
SCU2W0540SO47| 240| 2.| 141.0| 540.0| 47.0| 49.| 46.| 81.
SCU2W0675S058| 240| 3.| 176.| 675.0| 58.| 60.| 57.0| 76.
SCU2W0810S069| 240| 3.| 212.| 810.0| 69.| 72.| 68.| 91.
SCU2W0950S081| 240| 4.0| 248.| 950.0| 81.| 84.| 80.| 106.0
SCU2W10805091| 240| 5.| 282.| 1080.0| 91.| 95.| 90.| 120.0
SCU2W1300S109| 240| 5.| 339.| 1300.0| 109.| 113.| 108.| 144.
SCU2W1630S136| 240| 7.| 426.| 1630.0| 136.| 141.0| 135.| 179.
SCU2W1840S153| 240| 8.| 481.| 1840.0| 153.| 159.| 152.| 202.
SCU2W2110S175| 240| 9.| 551.0| 2110.0| 175.| 181.| 174.| 230.
SCU2W2320S1 92| 240| 10.| 606.| 2320.0| 192.| 199.| 191.| 253.
SCU2W2580S213| 240| 11.| 674.| 2580.0| 213.| 221.| 212.| 281.
SCU2W8250S235| 240| 12.| 744.| 2850.0| 235.| 243.| 235.| 310.
SCU2W3400S279| 240| 14.| 888.0| 3400.0| 279.| 289.0| 278.| 369.
PLANNING AND DESIGN
CABLE SELECTION
Before getting started, consider what the heating goal is for the room. Do you
want to heat the entire room or simply keep your feet warm? The answer to this
question will determine the spacing between cable runs; 3-space runs will heat
a room without the need for a secondary source of heating (baseboard or
convector), while 4-space runs will keep feet warm but, for greater comfort,
the system will need to be combined with another source of heating.
Next, measure the room’s square footage (surface to be heated) subtracting the
areas that cannot be heated (cabinets, bathtubs, etc.). Then, depending on the
cable installation method used (membrane or cable spacers), choose the right
product. Refer to this guide’s Coding and model numbers section. If the
surface size falls between the size ranges offered, select the product for the
smaller surface to avoid having too much-unused cable.
For example, the 32-ft2 surface with 3-space runs using cable spacers falls
between the following two products:
- SCU1W0338S030 for a 29.5 ft surface (120 V)
- SCU1W0405S036 for a 35 ft 2 surface (120 V)
Therefore, model SCU1W0338S030 is suitable for this room.
DESIGN A CABLE LAYOUT INSTALLATION PLAN FOR THE SURFACE TO BE HEATED
To facilitate the installation process, it’s essential to draw a plan of the
heating cable layout. To this end, first determine the thermostat location
which will be the starting point for the cable run and the sensor. Then,
determine the thermostat sensor location.
There are a few basic rules to follow. Because it is practically impossible to
predict precisely where the cable will end, you must plan the location of a
buffer zone. A buffer zone is an area of the floor where heating is not
essential, typically behind a toilet or beside a door opening. The area could
be heated with the excess cable or not, without causing any discomfort (see
FIG. 1).
The heating cable SHOULD NEVER overlap another cable. Overlapping will
generate a hot spot that could damage the cable and lead to overheating. NEVER
install the heating cable under kitchen cabinets, a cupboard, counter, podium
bathtubs, or any other fixed piece of furniture.
Install the thermostat sensor away from direct sunlight or a supplementary
heating source. It must not cross over the heating cable. The thermostat
sensor must be installed between two cable runs, at least 24 inches (60 cm)
from the wall, or centered in between walls. Make sure you have enough cable
to reach the thermostat junction box.
Leave a minimum of 3 inches of space around the room’s perimeter for membrane
installation, and 3 spacers around the room’s perimeter for cable spacer
installation (see FIG. 1). Ensure an 8-inch (200-mm) spacing Is maintained
between the heating cable runs and any other heat source (baseboards,
fireplaces, etc.). A spacing of 6-inches must also be maintained between the
heating cable runs and any plumbing drain (see FIG. 1).
In addition, if the cable must cover a distance greater than 10 feet (3 m), a
U-shaped loop must be used to minimize conductor thermal expansion and prevent
it from breaking
(see FIG. 2, 3, and 4).
Therefore, it is best to subdivide the area to be heated into runs of less
than 10 feet.
This advice is valid for both types of installation.
However, with cable spacers, you need to secure the cable runs and spacers
with hot glue, placing two spacer pieces back to back.
FIG. 1
THERMOSTAT SELECTION
Only a thermostat equipped with a floor sensor maximizes the floor heating
system’s efficiency and, therefore, your comfort. All other control methods
(e.g. ambient air thermostat or switch) are not recommended since they cannot
control the floor temperature. As a result, the floor temperature will always
be either too cold or too warm.
Also, the heating cable must be connected to a ground-fault GFCI circuit
interrupter either integrated into the thermostat or electrical panel. For a
bathroom, the GFCI breaker must be class A (5 mA).
The maximum thermostat current must correspond to the sum of cable currents
wired to it. Also, the voltage of the branch circuit must correspond to the
voltage prescribed for the thermostat. All thermostats wired to the heating
cable must be certified by a recognized certification agency and wired in
accordance with electrical and building codes applicable in your region.
TYPES OF INSTALLATION
WITH CABLE SPACERS
The benefit of using cable spacers is that the heating cable is embedded in
the self-leveling mortar, which protects the heating cable and makes it
suitable for use with different types of flooring such as ceramic tiles,
laminate, vinyl, engineered wood, etc. Although installation is more
economical (since no membrane is needed), it takes more time (i.e. cost-
effective for a DIY handyman, less so when contracting a professional
installer).
CEMENT (OR CONCRETE SLAB) SUBFLOOR TIPS
The concrete subfloor curing period
The curing period for concrete (typically 28 days) must be complete before the
heating cable is installed. Consult a concrete manufacturer to determine the
precise curing period for the type of concrete you’ve chosen. Surface
Preparation
The concrete surface must be solid, dry, clean, and free of dust, oil, grease,
paint, wax, sealant, or any other substance that could interfere with
adhesion. Moreover, the concrete’s surface must be free from debris,
protruding nails, screws, etc. that may damage the heating cable.
PLYWOOD SUBFLOOR TIPS
Surface Preparation
Plywood surface must be clean, solid, and dry. Remove any dust, oil, grease,
paint, wax, sealant, or any other substance that could impede adequate
adhesion. Also, the surface must be free of any debris, protruding nails and
screw heads, etc. that may damage the heating cable.
Plywood subfloor strength and strengthening (also valid for concrete slab
subfloor)
Each plywood sheet must be secured with screws spaced 8 inches (203 mm) apart
on its center and 6 inches (150 mm) apart on its perimeter.
Plywood sheets must be spaced 1/4 inch (6.3 mm) from each other to allow room
for material expansion.
In order to eliminate all risks of damage to the heating cable resulting from
floor covering cracks, it is important to ensure sufficient subfloor rigidity.
Floor joists spaced 16 inches apart or less require a plywood subfloor
thickness of at least 1 1/4 inch (2 x 5/8-inch sheets). Otherwise, if floor
joist spacing exceeds 16 inches, the plywood sheets must be strengthened to
achieve a total thickness of 1 7/8 inches (3 X 5/8-inch sheets).
Besides plywood sheeting, there are other methods available for strengthening
a subfloor such as the use of metal screening, pre-stressed concrete boards,
and other strengthening materials. Seek the advice of a floor covering
specialist to make sure that the subfloor is properly strengthened.
WITH MEMBRANE
The benefit of using a membrane to install the heating cables is that the
cable is protected during installation and the process does not require the
use of hot glue. Although the membrane is more expensive, it makes cable
insertion much easier and installation faster (i.e. less expensive when done
by professionals).
On the other hand, the use of a membrane restricts the choice of floor
covering to ceramic tile.
The main advantage of using a membrane is that it absorbs the shear stresses
since its embossed, hollow spaces allow for horizontal movement which
neutralizes the stresses between the thin-set and ceramic tile (uncoupling)
that are the main cause of tile cracking and lifting.
BEFORE GETTING STARTED
INCLUDED WITH THE PRODUCT
- The heating cable on a spool
- Installation guide
- Warranty booklet
- Electrical panel label
- Plastic cable spacers for installation directly on plywood (not required for membrane installation)
- Hot glue sticks for installation directly on plywood
- Temperature sensor (one is supplied with the product, one with the thermostat; install both on the floor)
MATERIALS AND TOOLS REQUIRED FOR INSTALLATION
- Multimeter (ohmmeter) and 1000-V megohmmeter (megger). These instruments must be calibrated before use.
- Floor heating thermostat (5 mA). (See the Thermostat selection section.)
- Junction box
- Electrical conduits for cold cable (3 x 14 AWG) and temperature sensor
- Conduit connector
- Box of No. 8 1-¼” floor screws (or 3/8” T25 staples) to secure cable spacers (not required for membrane installation)
- Measuring tape
- Wire stripper
- Hot glue gun
- Electric screwdriver to secure thermostat and/or cable spacers
- Utility knife
- Self-leveling mortar (not required for membrane installation)
- Thin-set (see CONCRETE SELECTOR TABLE)
- Tuck Tape-type adhesive tape for insulating panels (for self-leveling mortar)
- Sponge
- 20-liter bucket
- Mixer with drill
TESTS
Even though each mat and cable is subject to factory quality control, testing
is essential to ensure that your product remains fully functional throughout
the installation process. Repairing a cable once it is covered with cement,
mortar and a finishing coating can be very expensive.
Three electrical tests must be performed at different stages of the
installation process, and their results must be recorded in the warranty
booklet.
Comparing the results of the different tests will indicate if any changes have
occurred during installation.
As all measuring instruments are different, we recommend that you consult the
resistance measurement section of your instruments’ user guide before
proceeding.
If the cable is damaged during installation, contact a qualified °STELPRO-
approved repair technician. Call °STELPRO customer service or visit
www.stelpro.com for more details. Note that damage caused to the cable during
installation is not covered under the warranty.
WHEN SHOULD TESTS BE DONE?
Three tests must be performed:
- As soon as the cable is removed from the box and while it is still on the spool with the plastic seal covering the splice. As soon as the seal is broken the warranty will be void since the cable may have been unspooled and installed. If the tests indicate that the cable is defective before being unspooled (with the seal intact), the °STELPRO warranty will apply.
- Once the cable is installed, it is covered with concrete or mortar. If the tests indicate that the cable is defective, the electrician is responsible for fixing the problem.
- Once the cable is fully installed, covered and the floor covering is dry. If the tests indicate that the cable is defective, the contractor is responsible for fixing the problem (i.e. replacing the cable and redoing the installation).
TEST 1: CONDUCTOR RESISTANCE TEST
WHAT’S THE PURPOSE OF THIS TEST?
This test ensures that the product is in good working order and has the proper
resistance.
INSTRUMENTS REQUIRED
An ohmmeter or multimeter is required for this test.
PERFORM THE TEST
- Make sure your ohmmeter or multimeter has been calibrated.
- If you are using a multimeter, select the “Ohm” or “Ω” setting.
- If you are using a manual range selection multimeter, select the smallest range of ohms that covers the nominal ohms of the mat or cable.
- Take a reading of the resistance between the two power leads (120 V: black and yellow, 240 V: black and red). If there is a wide variance in the ohms reading, that is, if the measured value is 10 ohms or 10% higher than the nominal value printed on the product’s label, it either means that the product is damaged or the measuring instrument is not well calibrated.
- Record the ohms measurement in your warranty booklet.
TEST 2: CONDUCTOR NON-CONTINUITY AND GROUND TEST (GREEN WIRE)
WHAT’S THE PURPOSE OF THIS TEST?
The heating cable is protected by a ground braid, and an electrical insulator
prevents any contact between the braid and the conductor. This test indicates
whether there is any continuity between them.
INSTRUMENTS REQUIRED
A multimeter is required for this test.
PERFORM THE TEST
- Select the highest resistance setting on your multimeter and proceed downward, or select “Ohm” or “Ω” if you are using an automatic range selection multimeter.
- Measure the resistance between the grounding wire and one of the two power leads (BLACK or RED/YELLOW). If there is no continuity between them, the multimeter will display “OL” for “overload” or “I” for “infinity”. If the test fails, the meter will display a numbered result.
- Record the test result in your warranty booklet.
TEST 3: INSULATION RESISTANCE TEST
WHAT’S THE PURPOSE OF THIS TEST?
This test detects any break in the insulation of the heating cable, which
could cause a current leak. Excessive leakage is usually detected by the
mandatory ground-fault circuit interrupter (GFCI) which cuts off power to the
cable and renders the heating system inoperative.
INSTRUMENTS REQUIRED
A 1000-V megohmmeter is required for this test.
CAUTION: HIGH VOLTAGE PERFORM THE TEST
- Set the megohmmeter’s voltage to 1000 V.
- Measure the insulation resistance between the grounding wire and one of the two power leads (BLACK or Red/Yellow). If the test is successful, the result will be equal to or greater than 1 gigaohm (1 gigaohm = 1 G ohm = 1000 M ohms = 1000 megaohms).
- Record the insulation resistance measurement in your warranty booklet.
INSTALLATION
In the instructions below, follow the guidelines that apply to your type of installation: installation with cable spacers on a concrete or plywood surface or installation with an uncoupling membrane.
INSTALLATION PRECAUTIONS
- Thoroughly clean the surfaces. These need to be strong, dry, clean, and free of dust, oil, grease, paint, wax, protective coating, or any other substance that may interfere with adhesion.
- Moreover, the surface must be free of all debris, nails, screws, etc. that could damage the heating cable.
- Avoid walking on the cables at the junction of the hot (white) and cold (black) sections, where the factory-installed splice is located.
- Make sure there is no debris on the sole of the shoes you wear during installation that could damage the cable.
- The subfloor must comply with the recommendations for membrane installations. Consult the manufacturer for details (if installing with membrane).
- The subfloor must meet the requirements set out in the Subfloor section (if installed with cable spacers).
- Do not drop or deposit anything on the cable.
- Be careful not to trip over the cable, as you could injure yourself and damage the cable.
- Once the cable is inserted into the cable spacer, apply about 5 lb (2.3 kg / 22 N) of pressure on it before moving on to the next cable spacer, and allow the cable to adopt its natural curve between the molded hooks. Do not bend the cable at a right angle (90 degrees) where it hooks into the cable spacers (see FIG. 9).
- To avoid damaging your heating cable, handle it carefully and use a wire feeder to unspool it (see FIG. 10).
- The tip of the hot glue gun must never touch the cable.
ELECTRICAL INSTALLATION REQUIREMENTS
The nominal maximum rated current of the branch circuit breaker or fuse
supplying this product must be no greater than 20 A (15 A x 1.25).
Attach a label near the electrical panel to indicate the location of the
installed heat units for easy identification.
INSTALLATION WITH CABLE SPACERS
STEP 1: PERFORM TESTS
Before breaking the plastic seal and unspooling the heating cable: Perform the
three tests (see the Tests section). If all results are compliant, continue
with the installation. Record the results in the warranty booklet.
STEP 2: POSITION THERMOSTAT JUNCTION BOX
Using the cable layout plan drawn up in the Planning and Design section,
install the thermostat junction box with the conduit, in accordance with the
electrical codes effective in your area.
Cut a hole in the wall for a junction box at the desired location. At floor
level, directly below the thermostat box, make a U-shaped groove in the base
of the wall (metal plate) to accommodate the entry of the power lead.
Determine the length of conduit needed between the inlet knockout of the
junction box and the base of the wall (metal plate) according to the
electrical codes in your area.
Note: It is unnecessary to include an elbow at the base of the conduit, unless
it is required by the electrical code in your area (see FIG. 11).
STEP 3: SECURE SPLICE TO FLOOR
Position the splice on the floor (see FIG. 11) near the junction box (refer to
your cable layout plan drawn up in the Planning and Design section).
Dig a hole in the floor deep enough to hold the splice so that it is flush
with the heating cable. (Depth to dig: about 1/4” to 1/2” or 6 to 13 mm).
Clean the floor, place the splice in the hole and secure it to the floor with
hot glue. Make sure the cold cable on the floor does not protrude above the
plastic cable spacer. Then, attach a metal plate to the base of wall to
protect the electrical wires in the groove.
The splice must not be installed inside the wall.
STEP 4: INSTALL CABLE SPACERS
Using the cable layout plan drawn up in the Planning and Design section,
install the cable spacers at the planned locations and secure them to the
floor with No. 8 floor screws, or staples, or with hot glue (see Fig. 12).
Leave a 3” clearance between the wall (or a fixed piece of furniture) and the
cable spacer (see FIG. 1).
It is important to install the cable spacers so that the cable, once
installed, lies perpendicular (90º) to them.
STEP 5: RUN HEATING CABLE THROUGH CABLE SPACERS
It is IMPORTANT to always maintain the same spacing between the cable runs on
the surface to be heated, i.e. 3 spaces or 4 spaces, depending on the type of
heating desired (see Planning and Design section).
The heating cable must be tangent to the edge of the cable spacer; do not
apply too much pressure on the cable (See FIG. 9) – 5 lbs max.
However, 2-space runs are acceptable in the buffer zone for only a few (2 to
3) cable runs. Since this tighter spacing will generate a higher temperature,
it should be used only where needed.
To maintain spacing between cable runs longer than 6 feet (1.8 m) and to
prevent the cable from rising to the surface when self-leveling mortar is
installed, the use of hot glue is recommended to bond the termination joint as
well as the center of each cable run (12” in length).
STEP 6: SECOND SERIES OF TESTS
Perform the three tests (see the Tests section). If all results are compliant,
continue with the installation. Record the results in the warranty booklet.
STEP 7: THERMOSTAT SENSOR
Install the thermostat sensor between two heating cable runs, at least 24
inches (60 cm) from the wall or centered between walls. Choose a location
where the sensor wire does not cross over the heating cable when it is passed
through the base of the wall. Make sure you have enough cable to reach the
thermostat junction box, and then use hot glue to secure the cable to the
floor. (see FIG. 11).
STEP 8: PUT COLD CABLE IN THERMOSTAT JUNCTION BOX
Make sure the circuit is not powered.
Insert the cold cable (power lead) with the sensor wires through the conduit
into the inside of the thermostat junction box and leave 6 inches protruding.
Secure the excess cold wire to the floor (see FIG. 11) using cable spacer
pieces and hot glue. Make sure the cold cable installed on the floor does not
protrude above the plastic able spacer. Next, attach a metal plate to the base
of the wall to protect the electrical wires in the groove.
STEP 9: APPLY SELF-LEVELING MORTAR (SCRATCH COAT)
Using Tuck Tape-type adhesive tape, seal any area into which mortar may seep.
Moreover, you must choose waterproof fir plywood (BC fir).
Before buying another type of plywood, ask your cement manufacturer if it is
suitable.
Once cable installation is complete and the primer has been applied (if
required), you must cover the cables with either a polymer-modified mortar
meeting A1184 (A) ANSI standards or a self-leveling mortar (see CONCRETE
SELECTOR TABLE to protect them and facilitate eventual repairs. Mix the
concrete in accordance with manufacturer instructions, and cover the heating
cable with the concrete or mortar. The heating cable must be completely
covered by the concrete or mortar layer, making sure the thickness of the
concrete does not exceed the manufacturer’s recommendations.
Note: Although self-leveling mortar is by its very nature self-leveling,
you may have to use a trowel to level the corners of the room. Wait until the
concrete or mortar is dry. Consult the manufacturer to find out the required
curing period.
The heating cable must always be embedded in the concrete or covered by a thin
concrete layer. Two methods are available: the SCRATCH COAT (method
recommended by STELPRO) and the THIN-SET METHOD (alternative method for
experienced tile setters only). Please refer to the CONCRETE SELECTOR TABLE
below to find out the type of concrete recommended for each method.
**CONCRETE SELECTOR TABLE***
USAGE SPECIFIC CONCRETE PRODUCTS| CABLE EMBEDDING
(SCRATCH COAT ONLY)| CERAMIC TILE
ADHESIVE| GROUT| STANDARDS
---|---|---|---|---
Self-leveling mortar| YES| NO| NO| N/A**
Polymer-modified mortar***| YES| YES| NO| ANSI A118.4 (A)
Polymer-modified grout (with or without sand)| NO| NO| YES| ANSI A118.6 (A) or
A118.7 (A)
Epoxy grout| NO| NO| YES| ANSI A118.3
TTMAC: Terrazzo, Tile & Marble Association of Canada ANSI: American National Standards Institute
For each of these concrete products, follow the manufacturer’s recommendations and ensure compatibility of their product with floor heating systems and your subfloor type.
N/A: Standard not available. Check with the manufacturer to ensure the
product’s compatibility with the floor heating system.
A polymer-modified mortar (thin-set) can be obtained using one of these
two methods: by adding water to a polymer-modified mortar or by adding a
liquid additive containing polymers to a non-polymer-modified mortar.
STEP 10: INSTALL FLOOR COVERING ON SCRATCH COAT
Once the self-leveling mortar is dry, you can install your floor covering
(floating floor, vinyl floor, etc.). Be careful. Before installing a floor
covering other than ceramic tiles on the scratch-coat surface, consult the
floor covering manufacturer to determine if it is suitable for installation on
a radiant floor.
Note: Natural hardwood flooring is not compatible with floor heating
systems.
STEP 10: INSTALL FLOOR COVERING ON SCRATCH COAT
Once the self-leveling mortar is dry, you can install your floor covering
(floating floor, vinyl floor, etc.). Be careful. Before installing a floor
covering other than ceramic tiles on the scratch-coat surface, consult the
floor covering manufacturer to determine if it is suitable for installation on
a radiant floor.
Note: Natural hardwood flooring is not compatible with floor heating
systems.
STEP 11: THIRD SERIES OF TESTS
Perform the three tests (see the Tests section). Record the results in the
warranty booklet.
STEP 12: WIRING
Curing period
The initial start-up of the floor heating system must be delayed until the end
of the curing period (typically 28 days). Otherwise, the concrete’s adhesive
properties will be compromised, thus reducing the floor covering adhesion.
Contact a floor covering specialist to ensure proper system start-up.
Wiring preparation
Make sure that the circuit is turned off at the electrical panel.
The heating cable’s CSA identification tag must be in the junction box. Do not
remove it from the cable.
The wiring of the cable to the thermostat or the relay must be made in
accordance with the thermostat/relay manufacturer’s recommendations.
Connect the ground (green wire) at the back of the junction box.
The heating cable must be connected to a thermostat with an integrated GFCI or
GFCI-protected circuit installed in the electrical panel.
Identify the floor heating dedicated circuit using the label supplied with the
warranty booklet (see FIG. 15).
Turn the power back on.
INSTALLATION WITH MEMBRANE
STEP 1: INSTALL MEMBRANE
Complete the floor preparation and membrane installation according to the
manufacturer’s instructions. Wait until the mortar is dry (a minimum of 24
hours).
STEP 2: PERFORM TESTS
Before breaking the plastic seal and unspooling the heating cable: Perform the
three tests (see the Tests section). If all the results are compliant,
continue the installation. Record the results in the warranty booklet.
STEP 3: POSITION THERMOSTAT JUNCTION BOX
Install the thermostat junction box with the conduit, in accordance with the
electrical codes effective in your area.
Cut a hole in the wall for a junction box at the desired location. At floor
level, directly below the thermostat box, make a U-shaped groove in the base
of the wall (metal plate) to accommodate the entry of the power lead.
Determine the length of conduit needed between the inlet knockout of the
junction box and the base of the wall (metal plate) according to the
electrical codes in your area.
Note: It is unnecessary to include an elbow at the base of the conduit
unless it is required by the electrical code in your area (see FIG 16).
STEP 4: SECURE SPLICE TO FLOOR
Position the splice on the floor (see FIG. 16) near the junction box (refer to
your cable layout plan drawn up in the Planning and Design section). Cut the
membrane to a width of 2 spaces and the minimum length required to pass the
cold cable through, and clean the excess cement below the splice.
Dig a hole in the floor deep enough to hold the splice so that it is flush
with the membrane. (Depth to dig: about ¼” to ½” or 6 to 13 mm). Clean the
floor, place the splice in the hole and secure it to the floor with hot glue.
Make sure the cold cable lead installed on the floor does not protrude above
the membrane.
Then, attach a metal plate to the base of the wall to protect the electrical
wires in the groove.
The splice must not be installed inside the wall.
STEP 5: RUN HEATING CABLE THROUGH MEMBRANE
Based on the cable layout plan drawn up in the Planning and Design section,
run the heating cable through the membrane. When inserting the cable into the
membrane, make sure the heating cable is properly secured inside it. Remember
to make a U-loop if the cable is longer than 10 feet (see FIG. 4).
It is IMPORTANT to always maintain the same spacing between the cable runs on
the surface to be heated, depending on the type of heating desired (see
Planning and Design section).
However, 2-space runs are acceptable in the buffer zone for only a few (2 to
3) cable runs. Since this tighter spacing will generate a higher temperature,
it should be used only where needed.
STEP 6: SECOND SERIES OF TESTS
Perform the three tests (see the Tests section). If all results are compliant,
continue with the installation. Record the results in the warranty booklet.
STEP 7: THERMOSTAT SENSOR
Based on the cable layout plan drawn up in the Planning and Design section,
install the thermostat sensor between two heating cable runs, at least 24
inches (60 cm) from the wall or centered between walls. Choose the location
where the sensor wire does not cross over the heating cable once it is passed
through the base of the wall. Make sure you have enough cable to reach it to
the thermostat junction box, and then use hot glue to secure it to the floor.
(see FIG. 16).
STEP 8: PUT COLD CABLE IN THERMOSTAT JUNCTION BOX
Insert the cold cable (power lead) with the sensor wires into the conduit and
the inside of the thermostat junction box, and leave 6 inches protruding.
Secure the excess cold wire to the floor (see FIG. 16) using hot glue. Make
sure the cold cable on the floor does not protrude above the membrane. Next,
attach a metal plate to the base of the wall to protect the electrical wires
in the groove.
STEP 9: INSTALL FLOOR COVERING ON MEMBRANE
Spread the thin-set with a notched trowel (1/4” x 3/8”) to cover the surface
well and install the tiles on top, working in sections (learn more about the
procedure before getting started).
Grouting can begin no sooner than 24 hours after the installation has been
completed. Use grout (with or without polymer-modified sand). Contact the
membrane manufacturer for information on selecting the appropriate thin-set
and grout for your installation.
STEP 10: THIRD SERIES OF TESTS
Perform the three tests (see the Tests section). Record the results in the
warranty booklet.
STEP 11: WIRING
Curing period Initial start-up of the floor heating system must be delayed
until the end of the curing period (typically 28 days). Otherwise, the
concrete’s+ adhesive properties will be compromised, thus reducing the floor
covering adhesion. Contact a floor covering specialist to ensure proper system
start-up.
Wiring preparation
Make sure that the circuit is turned off at the electrical panel.
The heating cable’s CSA identification tag must be in the junction box. Do not
remove it from the cable.
The wiring of the cable to the thermostat or the relay must be made in
accordance with the thermostat/relay manufacturer’s recommendations.
Connect the ground (green wire) at the back of the junction box.
The heating cable must be connected to a thermostat with an integrated GFCI or
GFCI-protected circuit installed in the electrical panel.
Identify the floor heating dedicated circuit using the label supplied with the
warranty booklet (see FIG. 15).
Turn the power back on.
ABOUT THE WARRANTY
ATTENTION!
The warranty booklet must be COMPLETED and RETURNED to °STELPRO to activate
the warranty. Failing which
THE WARRANTY WILL NOT BE ACTIVATED AND WILL NOT BE VALID.
ALL REQUIRED INFORMATION AND TEST RESULTS MUST BE ENTERED IN THE BOOKLET,
ACCORDING TO THE INSTRUCTIONS IN THIS GUIDE.
Please also fill out the warranty card on our website: www.stelpro.com/en-
CA/warranty.
WARRANTY
This limited warranty is offered by °STELPRO Design Inc. (“°STELPRO”) and
applies to the following products made by °STELPRO: SCU. Please read this
limited warranty carefully. Subject to the terms of this warranty, °STELPRO
warrants its products and their components against defects in workmanship
and/or materials for the following period from the date of purchase: 25 years
(heating cables). This warranty applies only to the original purchaser; it is
non-transferable and cannot be extended.
CLAIM PROCEDURE
If at any time during the warranty period the unit becomes defective after the
product has been correctly installed, you must cut off the power supply at the
main electrical panel and contact 1) your installer or distributor, 2) your
service center or 3) °STELPRO’s customer service department.
In all cases, you must have a copy of the invoice and provide the information
written on the product nameplate. °STELPRO reserves the right to examine or to
ask one of its representatives to examine the product itself or any part of it
before honoring the warranty. °STELPRO also reserves the right to replace the
entire unit, refund its purchase price or repair a defective part. Please note
that repairs made within the warranty period must be authorized in advance in
writing by °STELPRO and carried out by persons authorized by °STELPRO.
Before returning a product to the °STELPRO plant, you must have a °STELPRO
authorization number (RMA). To obtain it, call the customer service department
at: 1-800- 363-3414 (electricians and distributors – French),
1-800-343-1022 (electricians and
distributors – English), or 1-866766-6020 (consumers).
The authorization number must be clearly written on the parcel, failing which
it will be refused.
CONDITIONS, EXCLUSIONS, AND DISCLAIMER OF LIABILITY
This warranty is exclusive and in lieu of all other representations and
warranties (except of title), expressed or implied, and °STELPRO expressly
disclaims and excludes any implied warranty of merchantability or implied
warranty of fitness for a particular purpose. °STELPRO’s liability with
respect to products is limited as provided above. °STELPRO shall not be
subject to any other obligations or liabilities whatsoever, whether based on
contract, tort or other theories of law, with respect to goods or services
furnished by it, or any undertakings, acts, or omissions relating thereto.
Without limiting the generality of the foregoing, °STELPRO expressly disclaims
any liability for property or personal injury damages, penalties, special or
punitive damages, damages for lost profits, loss of use of equipment, cost of
capital, cost of substitute products, facilities or services, shutdowns,
slowdowns, or for other types of economic loss or for claims of a dealer’s
customers or any third party for such damages. °STELPRO specifically disclaims
all consequential, incidental, and contingent damages whatsoever.
This warranty does not cover any damages or failures resulting from 1) a
faulty installation or improper storage; 2) an abusive or abnormal use, lack
of maintenance, improper maintenance (other than that prescribed by Stelpro),
or use other than that for which the unit was designed; 3) a natural disaster
or an event out of °STELPRO’s control, including, but not limited to,
hurricanes, tornadoes, earthquakes, terrorist attacks, wars, overvoltage,
flooding, water damages, etc. This warranty does not cover any accidental or
intentional losses or damages, nor does it cover damages caused by the
negligence of the user or owner of the product.
Moreover, it does not cover the cost of disconnection, transport, and
installation.
The warranty is limited to the repair or the replacement of the unit or the
refund of its purchase price, at the discretion of °STELPRO. Any parts
replaced or repaired within the warranty period with the written authorization
of °STELPRO will be warranted for the remainder of the original warranty
period.
This warranty will be considered null and void and °STELPRO will have the
right to refuse any claims if products have been altered without the written
authorization of °STELPRO and if the nameplate numbers have been removed or
modified.
This warranty does not cover scratches, dents, corrosion or discoloration
caused by excessive heat, chemical cleaning products, and abrasive agents. It
does not cover any damage that occurred during shipping.
Some states and provinces do not allow the exclusion or limitation of
incidental or consequential damages and some of them do not allow limitations
on how long an implied warranty lasts, so these exclusions or limitations may
not apply to you. This warranty gives you specific legal rights and you may
have other rights which vary from state to state or from province to
province.
References
Read User Manual Online (PDF format)
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