GEWISS GWJ901xxx Joinon Range Electric Vehicle Charging Instruction Manual

June 4, 2024
GEWiSS

GEWISS GWJ901xxx Joinon Range Electric Vehicle Charging

Vehicle-Charging

INSTRUCTION MANUAL

Introductions

The DC Charging Solution is the top choice to power battery electric vehicles (BEV) and plug-in electric vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.

The DC Charging Solution has the advantage of easy installation. The wall- mounted design realizes flexible and cost-effective installation for different types of locations.

The DC Charging Solution also has network communication capability. It is able to connect with remote network systems and provide drivers of electric cars real-time information, such as charging progress and billing information. The DC

Charging Solution has a clear user interface with function buttons, safety certifications and an excellent waterproof and dust proof design to provide the best choice for outdoor environments.

Features

  • Wall-Mounted design makes installation easy and flexible.
  • Offers customers the convenience of start/stop charging control from an authorized

RFID smart card or mobile APP (available upon request).

  • Built on latest industry standards for DC charging.
  • Carries an outdoor rating capable of withstanding solid and liquid intrusions in outdoor settings making the unit more stable and highly reliable.
  • Provides a high-contrast, screen interface with multi-function buttons.

Applications

  • Public and private parking areas
  • Community parking areas
  • Parking areas of hotels, supermarkets and shopping malls
  • Workplace parking areas
  • Charging stations
  • Highway rest areas

1. Basic User Interface

Main unit:

OVERVIEW

Notice: According to EN-17186 requirement, this document lays down harmonized identifiers for power supply for electric road vehicles. The requirements in this standard are to complement the informational needs of users regarding the compatibility between the EV charging stations, the cable assemblies and the vehicles that are placed on the market. The identifier is intended to be visualized at EV charging stations, on vehicles, on cable assemblies, in EV dealerships and in consumer manuals as described.

2. Specification

2.1 Product Specification

MODEL NAME|
---|---
AC INPUT| Voltage Rating| 3<P380 –  415Vac (±15%)
Input Current Rating| 60A
Max. Input Power| 33 kVA
Power Grid System| TN/TT
Frequency| 50/60Hz
Electrical Distribution| 3P+ N +PE (Wye Configuration)
Power factor| > 0.99
Efficiency| > 94%, at optimize V/I poin
SCCR| 10KA
DC OUTPUT| Output voltage range| DC 150 –  950V (CCS)
DC 150 –  500V (CHAdeMO)
Max. output current| CCS:80A@150Vdc –  500Vdc CHAdeMO:60A@150Vdc –  500Vdc
Max. output power| 30kW
Voltage accuracy| +/-2%
Current accuracy| +/-2%
Electrical Isolation| Isolation between input and output
Standby Power| < 100W
User Interface| Display| 7-inch LCD
Button| Right Button : Select charging connector. (Not applicable to this model)
Left Button : Home I Stop charge
User Authorization| RFID: support ISO 14443A/B, ISO 15693, FeliCa Lite-S (RCS966)
Backend: OCPP, APP, Mobile Payment
User Interface| Backend support| OCPP 1.6JSON
Display information|
Charging process and status
*Status codes
Electrical Isolation| Isolation between input and output
Standby Power| < 100W
Communication| External| Ethernet/4G/Wi-Fi
Internal| CAN/ RS485
Input Protection| OVP, OPP, UVP, SPD
Output Protection| SCP, OCP, OVP, LVP, OTP, IMD
Internal Protection| OTP, AC contactor detection, DC contactor detection, Fuse detection
Load Management| Via OCPP 1.6JSON
Environmental Conditions| Operation Temperature| -30°C to 50°C (-22°F to 122°F),
will derating from 50°C (122°F) and above
Storage Temperature             -40°C to 70°C (-40°F to 158°F)
Relative Humidity                  5%~95% RH, non-condensing
Altitude                                  ,,; 2000 M (6560 ft)
Regulations| Safety                                    IEC 61851-1, IEC 61851-23
EMI/EMC                               IEC 61851-21-2
Charging Interface| CHAdeMO Ver 1.2
CCS DIN 70121 ISO15118:2020/Q4
Mechanical Specifications| Dimensions (WxDxH mm)| 610 X 230 X 690
Weight (typ.)| Dual Guns: ,,; 88kg Single Gun: ,,; 80kg
DC Charging Connector| Retter to Chapter 2.2 Table
Charging Cable Length| 4M (7,5 M optional)
Charging Cable Number| up to 2
Input cable and connection| Not included
Cooling| Forced Air
Ingression Protection| IP55
Anti-vandalism| IK10 Excluding LCD & RFID cover

2.2 GWJ901xxx Version Description

The GWJ901 xxx seriers are available in different versions depending on the charging connectors, below table shows the available combinations, the corresponding position of charging connectors are indicated from left to right in the
view of front charger.

Version Left Charger Plug Right Charger Plug
GWJ9011W CCS2
GWJ9013W CCS2 CHAdeMO
2.3 LED Indication and Operation Status

OVERVIEW

2.4 Dimensions (Unit: mm)

Main Size of Charger:

Dimensions

Wall-Mounted Bracket:

Wall-Mounted

2.5 Direction of cooling Airflow

DIRECTION

3. Device delivery and storage

3.1 Delivery

Keep the device packaged until installation.

3.2 Device Identification

The serial number of the device identifies it in an unequivocal manner. In any communication with Gewiss, reference must be made to this number.
The device serial number is indicated with a data matrix on the technical data label (on the side of the front panel).

3.3 Damage during transport

If the device was damaged during transport:

1. Do not install it.
2. Notify the fact immediately (within 5 days of delivery).

If it is necessary to return the device to the manufacturer, the original packaging must be used.

3.4 Storage

Failure to observe the instructions provided in this section could cause damage to the device. The manufacturer declines all responsibility for damage deriving from the failure to observe these instructions.

If the device is not installed immediately upon delivery, to avoid its deterioration, proceed as indicated below:

  • To correctly conserve the charging station, do not remove the original packaging until the moment it is installed.
  • Deterioration of the packaging (cuts, holes, etc.) prevents the correct conservation of the charging station prior to installation. The manufacturer declines all responsibility relative to the consequences caused by packaging deterioration.
  • Keep the device clean (remove dust, chips, grease, etc.) and avoid the presence of rodents.
  • Protect it against water spray, welding sparks, etc.
  • Cover the device with a protective breathable material to avoid condensation caused by environmental humidity.
  • Charging stations kept in a warehouse must not be subjected to climatic conditions other than those indicated below:

Ambient storage conditions

Minimum temperature
Minimum temperature of the surrounding air
Maximum temperature of the surrounding air
Maximum relative humidity without condensation

It is very important to protect the system against corrosive chemical products and saline environments.

4. Installation Instruction

4.1 Before Installation
  • Read all the instructions before using and installing this product.
  • Do not use this product if power cable or charging cable have any damage.
  • Do not use this product if the enclosure or charging connector are broken or open or if there is damage.
  • Do not put any tool, material, finger or other body part into the charging connec- tor or EV connector.

WARNING: The product should be installed only by a licensed contractor and/or licensed technician in accordance with all building codes, electrical codes and safety standards.

WARNING: The product should be inspected by a qualified installer prior to initial use. Under no circumstances will compliance with the information in this manual relieve user of his /her responsibilities to comply with all applicable codes and safety standards.

  • Power feed must be 3 Phase Wye configuration with TN(-S)ITT grounding sys­ tems.
  • In the installation of TN(-S) system: the neutral (N) and the PE of the power distribution are directly connected to the earth. The PE of the charger equipment is directly connected to the PE of power distribution and separate conductor for PE and neutral (N).
  • In the installation of TT system: the neutral (N) and the PE of the power distribu­ tion are directly connected to the earth. The PE of the charger equipment is iso­ lated to the PE of power distribution to the earth.
  • The capacity of power supply should be higher than 33.0kVA in order to function correctly.
  • The product should be installed in free air area and keep at least 30cm clearance distance to all air vent of the product.
  • Need sufficient space for product installation and maintenance, please keep not less than 60cm clearance distance from all around the product.
  • Do not move the charge in speed higher then 1Meter/second (about 3.6Km/h normal walking speed) , and do not move at bumpy surface .

NOTICE

It is recommended to conduct Wi-Fi and 3G/4G signal strength while charger installation. The RSSI (Received Signal Strength Indication) value is considered as good as higher than -65dBm. Poor connection quality might interrupt charging process or data transaction.

4.1.1 Contractor Safety guide

Introduction

  • A safe work environment for everyone – participants, installation and demolition crews, contractors and subcontractors.
  • Ultimately, it is the responsibility of contractors to ensure the safety and safe work practices of their employees and subcontractors who may be working at the site on their behalf.
  • This guide provides a simple reference guide with basic rules for implementa­tion. This guide does not outline every single safety standard: it is designed to be a supplement to participants, contractors and subcontractors.
  • Contractors, subcontractors and employees should cooperate with their em­ployers and other persons in complying with safety regulations and instruc­tions.

In particular, employees should:

1. Obtain the qualified authorization of the responsible unit in the construction area.
2. Work safely.
3. Not do anything to endanger themselves or other persons.
4. Use personal protective equipment as required and take reasonable care of it when it is not in use.
5. Report unsafe activities immediately to supervisors or the responsible person in control of the workplace.
6. Report all accidents and dangerous occurrences to the supervisor immedi­ately after they happen.

1 . Requirements for workplace conditions

  • Set up suitable fencing to isolate the construction area from outside
  • Close and secure all entrances when the site is unattended
  • Hang warning notices nearby which show the following information: warning icon and phone number of person in charge
  • Install sufficient lighting fixtures

2. Cleaning up

  • Keep work areas (including accessways) free from debris and obstructions
  • Keep ground surfaces tidy and flat, to avoid people tripping or being hurt by tools or other objects
  • Stack and store equipment and materials in a tidy and stable manner
  • Regularly clean up and dispose of waste
  • Remove all surplus materials and equipment after completion of work

3. Fire hazards

  • Beware of flammable materials and goods. Keep them away from work areas.

4. Protection against high temperatures on the worksite

  • Erect a sunshade or shed to shelter workers from the heat and sun
  • Set up cooling equipment, such as exhaust fans
  • Make water dispensers available
  • Provide suitable protective clothing such as hat, sunglasses and long sleeves to protect workers from heat stroke and UV rays

5. Inclement weather

  • Secure all scaffoldings, temporary structures, equipment, and loose materials
  • Check and implement SOP to ensure disconnection of gas supplies, electrical circuits and equipment
  • Inspect worksites to ensure protection against ingress of water or dust
  • Inspect the drainage system for blockages and remove if found
  • Stop all outdoor works except for emergency works

6. Ladders

  • Only use ladders that meet local safety regulations

  • Do not use wooden ladders

  • When working at height, it is recommended to use platforms instead of ladders

  • If using a platform is not practicable, a supervisor should assess the potential risk and provide safety

  • Protection equipment for workers

  • Use non-conductive ladders made of glass-fiber or reinforced plastic when carrying out electrical work

  • Assign assistants to provide support when working on ladders

  • Check all ladders for broken rungs or other defects before use and periodically

  • Fully open stepladders when in use

  • Do not stand on the top two rungs of a ladder

  • Do not overreach when working on a ladder

  • Beware of overload restrictions

Country Standards
British BS1129,BS2037,EN131,EATS13/1
USA ANSI A 14.1,ANSI A 14.2,ANSI A 14.5
Australia New Zealand AS 1892.2-1922,AS/NZS1892.1,AS/NZS 1892.3
Canada CSAZ11 M81

Common Standards for Ladders

7. Working at height

  • Avoid working at height by using alternative tools and methods as far as practicable
  • It is strongly recommended to build suitable scaffolding or work platforms
  • Provide fall arrest systems for workers if it is impracticable to use working platforms
  • Secure all materials and tools to prevent them falling from height

8. Lifting operations

  • Have lifting gear and apparatus regularly inspected and tested by qualified persons
  • Isolate and cordon off lifting areas to keep out non-construction personnel
  • Ensure that lifting routes do not cross buildings or people, and avoid collision with objects
  • Do not exceed safe working load limits

9. For on-site workers

  • Plan all work
  • Turn off power (work with live parts de-energized whenever possible)
  • LOTO (Lock Out, Tag Out)
  • Live electrical work permit (input terminals with HV after door open)
  • Use personal protective equipment (PPE)
  • Safe workplace conditions and space
  • Adhere to other occupational health, safety and security codes, such as those published by OSHA

10. Reference standards

Adhere to the following code:

  • NFPA-70E (Electrical Safety in the Workplace, Shock Risk Assessment, Arc Flash Risk Assessment)
4.2 Grounding and Safety Requirement
  • The product must be connected to a grounded, metal, permanent wiring system.
    Connections shall comply with all applicable electrical codes. Recommend
    ground resistance is less than 100.

  • Ensure no power is connected at all times when installing, servicing, or maintaining
    the charger.

  • Use appropriate protection when connecting to main power distribution network.

  •  Use appropriate tools for each task.

CAUTION: The disconnect switch for each ungrounded conductor of AC input shall be provided by installation contractor or technician in accordance with the National Electric Code, ANSI/NFPA 70.

CAUTION: A cord extension set or second cable assembly shall not be used in addition to the cable assembly for connection of the EV to the EVSE.

4.2.1 Service Wiring

Ground Connection
GE:Wi59

Always connect the Neutral at the service to Earth Ground. If ground is not provided by the electrical service then a grounding stake must be installed nearby.
The grounding stake must be connected to the ground bar in the main breaker panel and Neutral connected to Ground at that point.
400Vac(Line to Line) Three-Phase

CAUTION!
This is feed from Wye-connection power grid, the DC Charging Solution can connect to L 1, L2 or L3, and Neutral. Earth ground must be connected to neutral at only one point, usually at the breaker panel.

DANGERS
Be Aware of High Voltage!

WARNING!
Earth Connection is Essential!

4.3 Unpack The Charger
  • Th& product is Diract ~ IJ)C) <:herg&r, th& pecking design peaaad the packaging emula.tlon taut. II U!e paaQlgrcl la damaged – bV CMMtumlng, fallng orexl8mlll lmpai;tdu~ng traneportatlon, 11 may-ttie procb:t~orc:le~ II ttKn la any eeiloua damage to the pai;kaglng v.tlen rec:eMng ttte goods.
    pl-n01ifv manufac:11it’llr (GEWISS) ebeut your ftldlngs.

  •  Re0etmg 111& GWJ901l00l DC Chalgrci Soknfon. 1119 product 18 dell\19red by a tlB”lllport campeny to a WB111hauaa or apeclfllld lacatfcn whare It 111111 be handl!ld tM!lf. Tnanspo,ting th& GWJ801xxx DC Cnarging Solution to its final loamon Ql!llt ml&~ la not lltllndlud lncudad In the an:lar.
    111111:E

The dell¥ery truck unload, the pallet carrying the GWJ801xxx DC Charging Sctutlon. The movement or the charging station to Its llnal loeatlon le the reeponslbllhy of the <:Uetomer / conlnlclor.

If th& TltV,’e:lch lm:lce!Dr la red (lilted OW1t aoi 1, Do not re1’U8e 111& 8hlpmart / receipt.
2. Make a ncrtalion on the deliv&ly receipt end lnapect cabinet for damage.
S. II damage I& dl9colleled, leaYe cabtlet n OlfC,nal  pecll.t!.geend n,queat immecill!e inspection from cenlerwltl,ln 3 deya of dall\wy.
4. Contact 111& supplier by mall or phone to addf888 your findings.

STEP-1
Remove the surrounding boards

Vehicle-Charging

STEP-2

Remove the packaging film and the paper cover. Accessories (wall mount) are packed in a carton.

Vehicle-Charging

STEP-3

Remove the surrounding cardboard and film. Take out the Charger and Gun holders.

Vehicle-Charging

Accessories Box

Vehicle-Charging

4.4 Recommended Tools for Installation and Inspection

4.4.1 Recommended Tools for Installation

Philips Screwdriver No. 2 and 3
Shifting Wrench 8″ (24mm)
Ball-Head Hex Key 2.5mm and 5mm
Socket Screwdriver No. 8 ,10 and 17
Electrical Tape Black/ 15mm Width
AC Input Cable Ring Terminal AWG#4 (21.15mm2) Cable x 5 (L1,L2,L3,N,PE)

recommend 600V, 75°C, XLPE power cable
1. AWG#4 x 5 (L1,L2,L3,N,PE)
2. Ring Terminal inner diameter is  6.4mm; outer diameter is 16.5mm for L1, L2, L3 and N
3. Ring Terminal inside diameter is  5.3mm; outer diameter is 12mm for PE
Crimping Pliers for Ring Terminal|
Machine Drill|
Wire Stripper|
Wire Cutters|
Level Ruler|

4.4.2 Recommended Tools for Inspection & Commissioning

EV or EV Simulator Meet CHAdeMO/CCS2 standard
Multiple Meter 1000V
Current Probe 100Amp
RFID Authorized Card
RFID No Valid Card
Door Key
Key of Power Switch
--- ---
Needle-Nose Plier
Torque Meter screwdriver
Laptop or PC & CAT6 cable For Charger Configuration
Wi-Fi 3G/4G signal quality checker Recommended
4.5 Installation Procedure

STEP-1

Install the four tenons on the rear side of the charger into the grooves on the wall-mounted bracket.Please lift up the handle from the both side to move the machine into the grooves on the wall-mounted bracket. If it’s not cement wall, please make sure the material can be withstood to 160kgf.

STEP-2

Install the four tenons on the rear side of the charger into the grooves on the wall-mounted bracket.

STEP-3

Screw 2 sets M6 screws to the bottom of the charger to fix the charger on the bracket.

STEP-4

Keep the hook-shape holders as cable holder or disassemble them if not necessary.

Vehicle-Charging

Installing the Gun Holder

STEP-1

Four screws of the Gun Holder must be disassembled at the circles below outlined.

Vehicle-Charging

STEP-2

Remove the Gun Holder cover and place Gun Holder base at the appropriate height between 600mm (24 inches) and 1.2m (4 feet), and then attach 4 pcs 5/16″expansion screws to the Gun Holder base, then assembly the cover back.

Input The AG Controller

STEP-1

RemoV& 2 of M6 9Cl’8WS end push the button (maiked • no,S) 1o open front

STEP-2

Pkue UM >a.PE power c:abl1111 or equlvalsrt for ~ Input connection, power cable ou18r diameter la between 32 and 40mm. Each wfr& shall be Clfmped wi1h the corresponding tenninal befol’6 feeding. L 1, 1.2, L3 and N 8hal Choe& tennlnal, .ith Inner dlamelaf 8.4mm and outer clamoter 18.Smm, PE “‘11111 choae tennlnala wt1h Inner diameter 6.3mm end outer diameter 12mm. And then feecino the cabl6 tn:,m bottom side and pa a 1 • .;) through the cable gland.

Vehicle-Charging

STEP-3

Fasten L 1, L2, L3 and N wires onto the 4P terminal with M6 screws, torque force: 30Kgf.cm/5-15 secs. Fasten PE wire to the busbar with M5 screw, torque force: 27Kgf.cm/5-15 secs. Keep proper length of each wires then fasten cable grand.

Vehicle-Charging

STEP-4

Fasten L 1, L2, L3 and N to an external beaker. Recommended breaker spec.:
rated current shall be 63A, B Curve type; with max. Residual leakage current (RCD) shall be 30mA, type A.

STEP-5

Turn on the power source and operation screen will be ready within 30 seconds.

Not following installation instruction will cause charger damage.
H A 63A MCCB with 30mA RCD-Type A Is ,ecommended.

4.5.1 Screw torque requirement table

Screw in Metric

Screw size| Screw type| Steel
Inch-Lbs| Steel
kgf-cm| Steel
N-m| Aluminum
kgf-cm| Aluminum
N-m
M20.4| Machine| 3-4.77| 3.5-5.5| 0.34-0.54| 3-4.5| 0.34-0.44
M2.5
0.45| Machine| 3-4.77| 3.5-5.5| 0.34-0.54| 3-4.5| 0.34-0.44
M30.5| Machine| 5.5-9| 6.5-10.5| 0.64-1.04| 5.2-8.4| 0.51-0.82
M3.5
0.6| Machine| 8.5-13| 10-15| 0.98-1.47| 8-12| 0.78-1.18
M40.7| Machine| 13-18| 15-21| 1.47-2.06| 12-17| 1.18-1.66
M5
0.8| Machine| 25-34| 29-39| 2.84-3.82| 23-32| 2.26-3.14
M61.0| Machine| 45-55| 52-63.5| 5.1-6.22| 42-51| 4.11-5
M6
1.0| Hex cap| 85-112| 98-129| 9.6-12.65| 78-103| 7.65-10.1
M81.25| Machine| 106-141| 122-163| 11.96-15.98| 98-130| 9.61-12.75
M8
1.25| Hex cap| 205-274| 237-316| 23.24-30.98| 190-253| 18.63-24.8
M101.5| Hex cap| 212-382| 245-440| 24.02-43.15| 196-351| 19.22-34.42
M12
1.75| Hex cap| 372-668| 430-770| 42.17-75.49| 343-615| 33.63-60.3
Screw in Imperial
2-56| Machine| 1.5-2| 1.7-2.3| 0.17-0.22| 1.4-1.8| 0.14-0.18
4-40| Machine| 3-4| 3.5-4.5| 0.34-0.44| 2.8-3.6| 0.27-0.35
6-32| Machine| 6-10| 7-11.5| 0.68-1.13| 5.6-9.2| 0.55-0.9
8-32| Machine| 10-15| 11.5-17| 1.13-1.66| 9.2-14| 0.9-1.37
10-32| Machine| 16-24| 18.5-28| 1.81-2.74| 15-22| 1.47-2.16
1/4-20| Machine| 35-46| 40-53| 3.92-5.2| 32-42| 3.14-4.11
1/4-20| Hex cap| 57-77| 66-89| 6.47-8.73| 53-71| 5.2-6.96
5/16-18| Hex cap| 119-158| 137-182| 13.43-17.85| 110-145| 10.77-14.21
3/8-16| Hex cap| 205-274| 237-316| 23.24-30.99| 190-253| 18.63-24.82
7/16-14| Hex cap| 338-451| 390-521| 38.24-51.09| 312-416| 30.59-40.79
1/2-13| Hex cap| 515-686| 595-792| 58.35-77.66| 476-634| 46.68-62.17

4.6 Installation Inspection & Commissioning

4.6.1 Environmental Check

Item Status Remark
Ambient Temperature
Ambient Humidity
Sunshade Recommended to protect from sunlight when ambient temperatures is

above 40°C
Rain Canopy| | Recommended for better charging experience and maintenance on rainy day.
Air Circulation / Drafty| |
Dust Level| |
Anti-Vandalism Measures| |

4.6.2 External Infrastructure Readiness & Check

Item Status Remark
Input Wirings & Terminals Type/ Length/ Cross Section
Key & Lock of Cabinet Door
Fixing Screws Type/ No
Moulded Case Circuit Breaker Current rating of MCCB shall be higher than or

equal to  63A, 4Port(for L1,L2,L3,N wire)
Residual Current Device| | 30mA
Input Electricity Capacity| |
Input Electricity Configuration| | Wye
Grounding Resistance| | <100
Grounding System| |
Grid Voltage & Frequency| | TNITT
Network Connection & Quality| | Wi-Fi , 3G/4G > -65dBm

4.6.3 EVSE Check – Static (Non-Powered)

Item Status Remark
Outlook No dent, rust, scratch
Labeling & Warning Signs
Package (Accessory) List
Robustness of Input Wirings

WARNING: Improper connection of the EVSE grounding conductor can result in a risk of electric shock. Please ensure the EVSE is properly grounded prior to energize it.

4.6.4 EVSE Check – Power On

Item Status Remark
Screen On
Acoustic Noise
Screen Display & Function
Time Display Correctly
Network Connection Quality
Cooling Fans Operation & Noise
Led Status Indication
EVSE Setting
Version of H.W. & F.W.
Remote Control & Monitoring
Backend Server Connection
Network Connection & Quality Wi-Fi , 3G/4G > -65dBm

4.6.5 EVSE Check – Charging

Item Status Remark
User Authorization -RFID
User Authorization -Others.
Waiting Time of Connection Check
Reading of Each Display Item
Full Charge Test Temperature Reading
Function of Electronic Lock
Airflow & Noise of Cooling Fan
Charging Record ( log ) Upload
Remote Control & Monitoring

4.6.6 EVSE Check -System Power Check

Item Status Remark
Emergency Stop Button & Recovery Emergency stop function. Set the rated

load state, press the emergency stop button,the charger should be cut off output immediately.
1 . The charger stops charging and alarm when press the emergency stop button.
2. When the button is released and the gun is pulled, the EVSE returns to standby status.

5. Network Setting

5.1 Wi-Fi Network Setting

  • Laptop with RJ45 interface.
  • Connect RJ45 cable from Laptop to charger’s RJ45 port.
  • Setup parameters in the Webservice.

Step 1.
Before opening web browser, please enter network setting to set your IPV4 static IP to 192.168.1.1 in PC

Step 2.
Open web service browser, type the IP address of charger”192.168.1.1 O” into the URL bar to access the web page of charger.

  • Account: admin
  • Password: 1231231238

Step 3.
SET -> Network.

Step 4.
Select Wi-Fi Module
Select Wi-Fi modes and fill in SSID and Password according to your application, if not required, just keep default.

Wi-Fi Setting Description
WifiSsid Service Set Identifier – SSID
Wifi Password Password to access to Wi-Fi
Wifi Dhcp Server DHCP server of Wi-Fi
Wifi Dhcp Client DHCP client of Wi-Fi
WifilpAddress Wi-Fi IP address
WifiSubmask Address Wi-Fi submask address
WifiGateway Address Wi-Fi gateway address

WARNING: Due to the different environmental conditions, it is recommended to conduct Wi-Fi and 4G module network signal tests before installation. The RSSI (Received Signal Strength Indication) value suggest to be higher than -65 dBm. If it is lower than this value, it may cause the risk of abnormal Wi-Fi or 4G connection quality or disconnection since the influence of external interference in the environment.

5.2 3G/4G Setting
5.2.1 SIM Card Installation

Step 1.
Loosen 8pcs of M4 screws to open the door in the right hand side.

Step 2.
Loosen screws and take out the tray
in the left hand side, you can find the
3G/4G/ Wi-Fi module.

Step 3.
Insert 3G/4G Micro SIM Card in the tray, ensure the gold contacts are facing down and the notch is located in the upper left corner. Note the tray might be damaged if insert SIM card in wrong direction.

Step 4.
Reinstall the tray and side door, ensure the side door is well fixed at original position which considering water and dust resistant.

5.2.2 Setting and Enable 3G/4G Module.

Step 1.

  •  Please contact your SIM provider to get the APN, PPP ID and password.
    *Note: PPP ID and password maybe options depend on your SIM provider.
  • Open the web page of charger and sign-in.

Step 2.
SET -> Network

Step 3.

Network -> 3G/4G Module to fill corresponding network stutas+ information into APN, Chap Pap Id and Chap Pap Pwd.

TelcomApn APN Setting
Chap Pap Id Login ID authentication
Chap Pap Pwd Login password authentication

5.3 Time setting
Automatic setting: The time will be adjusted automatically when the charger connects to internet.

Time server :

  • time.windows.com
  • cn.ntp.org.cn
  • tock.stdtime.gov.tw

Note: Firewall and network environment may influence the time server connection

Manual setting:

Step 1.

  • Laptop with RJ45 interface.
  • Connect RJ45 cable from Laptop to charger’s RJ45 port.
  • Setup parameters in the Webservice

Step 2.
Before opening web browser, please enter network setting to set your IPV4 static IP to 192.168.1.1 in PC

Step 3.
Open web service browser, type the IP address of charger”192.168.1.1 O” into the URL bar to access the web page of charger.

  • Account: admin
  • Password: 1231231238

Step 4.
SET -> System

Step 5.
Click “System information”.

Step 6.
Click system date time.
Click the calendar button on the right to set the current time.

Step 7.
After the setting is completed, click SET and wait until the setting completion window appears.

6. Operation Process
6.1 G11111.lllit1 5-l1N11ce
• System lrltlallza!lon
• User .Au1hoi tadf “‘1
• PMlil In DC Chergt’G Connecrtor
• Plapw.,11 for ~n9
• lnC!wigl119
• Chergi’lr, Tamilt8ted
• Alann Me aeagea
• status M8saaQes
6.2 01111=lll1a Praadul9
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• Whiln the ctwver la powellld on, It 81art w11h 1he •c~rG Sta1fon• lnlllalzlng
l)QG&,
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wtlalzlng.
• The 1nn1a1iz,’G pie: 11 e 1’11ll 1alw aroll’lCI 2 mhltee. tllen “-home pag&.

Vehicle-Charging

6.2.2 User Authorization

• Ma 111& system 18 lnltlallZlld 111& sc-, wlll ~ at Ho!M pea& as below ltJ&trat&d.
• U” your ~ID card or mob le app to authorize tho we of the EVSE.

Vehicle-Charging

6.2.3 Plug in charging Conniector

• Alter a.utholtzaUun 111& 8Cl’&en WIii ask the user to plug the ~ C:Olll&CtUI lrm the EV charging Inlet aa below IIUlllnl!ed.
• TakD the Charging connector from the charging c:able holdw w,d plug the con•
nectcr in1D EV chllfGing inlet. Th6 ctwve, will autometicely dlllllet the type of the ch&JVlng comector.
• It wil nom,ally telal 11168 t!llWI 10 aeconde to start 1116 ~ after complMing th& physlcsl conn&c:tlun of c:harglng connector to cha/glng lllet. To tamna.t& 11119 HS91on, pl-PIMSthe right butllon to retlmto th& Hom& page

Vehicle-Charging

Vehicle-Charging

6.2.4 Prepairs for Charging
• AA« ~thaliration and plug-;n p-. the dwger will start ccmmunicating with the vehlcl& and tile sa&en 1″1II IIMW the~ PIIQ& as below III119t!at&d.

Vehicle-Charging

6.2.5 In Charging

Vehicle-Charging

6.2.6 Charging Tarminatad

Vehicle-Charging

6.2.7 Status Massage

Vehicle-Charging

6.3 Troubleshooting

  • Please follow the instruction in the table when errors occur during the charging process.
  • Or please connect the EVSE to the Internet and then contact the EVSE provider for further instructions.
  • Please provide the EVSE information including serial number, model name, status code, failure behavior and timing, and also connect the EVSE to the Internet before remote diagnostics and upgrading
  • If an emergency occurs push the Emergency Stop Button to stop charging immediately.

6.3.1 Troubleshooting Guide for End User

When charging fault occurs, user may eliminate fault status by following steps.

Conditions Troubleshooting guide
Black screen Please contact your dealer..

Stuck on boot or
.
service screen| Please contact your dealer..
Card tapping failed| 1.  Invalid RFID card or insufficient balance.
2. Card reader failure or other faults; please contact your dealer..
Indication page returns from cable plugging to selection| 1.  Please make sure the charging cable selection is correct
2. Please make sure the charging cable has been plugged in completely with a “clicking” sound, and the gun button cannot be pressed.
3. Please check the charge port indicator or meter whether the charge function is failed.
4. Please try again with other chargers. If the situation keeps the same, the EV perhaps unable to charge, please send the EV for service.
5. Charging cable or control guide invalided, please contact
your dealer..
Indication page transfer from charging preparation
to settlement directly| 1.  Please unplug the charging cable and try again.
2. Please check the EV charge port indicator or meter wheth­ er the target charging limit has been done or terminated before default charging time.
3. Drive the EV away for few meters/ feet and return, then try again.
4. Please contact your dealer.
Indication page transfer from charging preparation
to settlement directly| 1.  Please unplug the charging cable and try again.
2. Please check the EV charge port indicator or meter wheth­ er the target charging limit has been done or terminated before default charging time.
3. Drive the EV away for few meters/ feet and return, then try again.
4. Please contact your dealer.
Stuck on SOC 100% or 0%
settlement page without charging| 5. Please check EV charge port indicator or meter, whether full charged, the target charging limit is done or stopped before default charging time.
6. Please unplug the charging cable and try again.
7. Please contact your dealer.
Charging complete but the charger did not release EV| 1.  Please unlock the EV, press the button of HV charging port cover, and try to unplug again
.
2. Turn the startup switch on and off, then try to unplug again.
3. Lock the EV doors and release, then try to unplug again.
4. Turn the EV air conditioner off, then try to unplug again.
5. Please release by EV manual unlock switch.
6. If there is no manual unlock, please turn off or reset the charger.
7. Contact your EV company or dealer.

6.3.2 Troubleshooting – No Status Code

Black screen| 1.  Incorrect input power or connection fault, please supply power correctly and reset the power..
2. Charger auxiliary power, display, or other faults. Please con­ tact your dealer..
---|---
Stuck on boot or service screen| 1.  System is in update or self-check procedure, please wait.
2. Other faults of charger, please reset the power or restart the charger..
3. Please contact your dealer.
Card tapping failed| 1.  Invalid RFID card or insufficient balance.
2. Contact management staff to check internet connection between charger and Back-End server..
3. Code scanning or Back-End authorization failed; please con­ tact management staff.
4. Card reader failure or other faults; please contact your deal­ er.
| 1.  Please make sure the charging cable selection is correct.
| 2. Please make sure the charging cable has been plugged in completely with a “clicking” sound, and the gun button can­ not be pressed.
Indication page returns from cable plugging to selection| 3. Please check the charge port indicator or meter whether the charge function is failed.
4. Please try again with other chargers. If the situation keeps the same, the EV perhaps unable to charge, please send the EV for service.
| 5. Charger control guide failed. Please turn off and restart the charger..
| 6. Charging cable or control guide invalided, please contact your dealer.

*Each model of EV contains different charging condition and gun release method, please refer to your user manual.

6.3.3 (011-XXX) Troubleshooting – Error Code
011-XXX contains charger’s parts or connection fault message; please unplug charging connector, turn power off, reconnect the issued part and then power on the unit. If same error code be displayed, then must be serviced by qualified  technician. Please contact your dealer.

6.3.4 Troubleshooting – Warning Code Form

6.3.5 (013-XXX) Troubleshooting-Message Code from Charger

Code 013-XXX contains setup, maintenance, or reference hint messages, generally there is no impact on charging. Please charging with general process and contact your dealer.

6 .3.6 (023-XXX) Troubleshooting – Message Code from EV

023-XXX contains messages from EV, it means communication or charging procedure error, these errors cause charging or cable unplug cannot be proceeded. Please refer to your EV manual for charging setup or backup procedure, then eliminate fault status by following steps, or contact charger management staff.
1. Unplug the charging cable and wait for 5 more seconds. Plug the charging cable completely with a “clicking” sound and try the charging procedure
again.
2. Unplug the charging cable, try with the other one or charger.
3. Unplug the charging cable, drive the EV away for few meters/ feet and return, stop the EV, unplug the key, and try again.

4. After unplugging the charging cable, check the EV whether charging mode and time limit have been enabled.
5. If the charging process cannot be started and EV meter or charging indicator shows abnormal status or error messages, please follow your EV user manual for troubleshooting.
6. After unplugging the charging cable, contact management staff to turn off restart the charger and try again.
7. If charging terminated but the charging cable cannot be unplugged, please follow the EV user manual, press release button (on EV or remote controller) or manual unlock switch. If all these methods are unavailable, please contact management staff to turn off and restart the charger.

23758| EV side feedback code procedure error| 1. Please unplug the charging cable, release EV side charging limit, and try again.
2. Please follow step 1- 7 for troubleshooting.
---|---|---
23809| Charger missed the first message from EV| 1.  Charging cable is not locked by EV side, please unplug, and plug the charging cable completely with a “clicking” sound.
2. Please follow step 1- 7 for trouble shooting
23814| EV side hand shaking feedback incorrect| 1.  Please unplug the charging cable, restart BMS on EV side, and try again.
2. Please follow step 1- 7 for troubleshooting.
23844| EVsideV2G communication time out| 1. Please unplug the charging cable, restart BMS on EV side, and try again.
2. Please follow step 1- 7 for troubleshooting.
23847| Charging cable insulation test time out| 1.  Please unplug the charging cable and try again.
2. Please unplug the charging cable, restart the charger, and try again.
23889| Noise interference or charging terminated from EV side causes control guide status error| 1.  Please unplug the charging cable, restart BMS on EV side, and try again.
2. Please follow step 1- 7 for troubleshooting.
23891| Charger not ready| 1.  Please unplug the charging cable, wait for 5 more seconds, and try again.
2. Please unplug the charging cable, restart the charger, and try again.
23983| Charging terminated by unknown request from| 1.  Check whether charging target or time is limited.
2. Follow the EV operating indication for troubleshooting.
3. Please unplug the charging cable, restart BMS on EV side, and try again..

6.3.7 (033-XXX) Troubleshooting-Message Code from Charger Network

033-XXX contains messages from charger control server which is running intelligent remote control. Please follow the remote procedure or contact management staff to arrange for charging.

033900
033901
033902| Back-End disconnected for the moment| 1. App authorization is unavailable for the moment, please change to RFID or others authorization.
2. Please contact management  staff to check Back-End server connectivity.
3. If the connection cannot be restored after router or AP restart, please restart the main/ sub cabinets.
4. If the connection cannot be restored after main/ sub cabinet restart, please turn off the whole charger and restart.
5. Please contact your dealer..
---|---|---
033903| Charging started by remote control| 1.   Remote authorization passed, please plug in the charging cable for charging.
2. Contact management  staff for further instructions.
033904| Charging stopped by remote control| 1.  Charging meets setup time, Watt-Hour or amount, charging terminated by remote control.
2. Contact management staff for further instructions.
033905| Restart by remote control| 1.  Charger reset and maintain process by remote control, charging terminated.
2. Contact management staff for further instructions.

6.4 Status Codes
*For latest status code, please visit our website.

Status Code Description
011001 CHAdeMO output fuse blew
011002 CCS output fuse blew
011003 GB output fuse blew
011004 RCD/CCID self-test fail
011005 AC input contactor 1 welding
011006 AC input contactor 1 driving fault
011007 AC input contactor 2 welding
011008 AC input contactor 2 driving fault
011009 AC output relay welding
011010 AC output relay  driving fault
011011 CHAdeMO output relay welding
011012 CHAdeMO output relay driving fault
011013 CCS output relay welding
011014 CCS output relay driving fault
011015 GB output relay welding
011016 GB output relay driving fault
011017 AC connector temperature sensor broken
011018 CHAdeMO connector temperature sensor broken
011019 CCS connector temperature sensor broken
011020 GB connector temperature sensor broken
011021 WiFi module broken
011022 3G/4G module broken
011023 Aux. power module broken
011024 Relay control module /smart box broken
011025 CHAdeMO connector lock fail
011026 GB connector lock fail
011027 AC connector lock fail
011028 CHAdeMO module broken
011029 CCS module broken
Status Code I
011030 GBT module broken
011031 PSU module broken
011032 RCD/CCID module broken
011033 Maximum Output Current setup error
011034 Shutter fault
011035 Ble module broken
011036 Rotary switch fault
011037 CCS liquid chiller water level fault
011038 Chiller temperature sensor broken
011039 Parallel relay welding
011040 Parallel output relay driving fault
012200 System L1 input OVP
012201 System L2 input OVP
012202 System L3 input OVP
012203 System L1 input UVP
012204 System L2 input UVP
012205 System L3 input UVP
012206 PSU L1 input OVP
012207 PSU L2 input OVP
012208 PSU L3 input OVP
012209 PSU L1 input UVP
012210 PSU L2 input UVP
012211 PSU L3 input UVP
012212 System L1 input drop
012213 System L2 input drop
012214 System L3 input drop
012215 System AC output OVP
012216 System AC L1 output OCP
012217 System CHAdeMO output OVP
012218 System CHAdeMO output OCP
012219 System CCS output OVP
012220 System CCS output OCP
--- ---
012221 System GB output OVP
012222 System GB output OCP
012223 System ambienVinlet OTP
012224 System critical point OTP
012225 PSU ambienVinlet OTP
012226 PSU critical point OTP
012227 Aux. power module OTP
012228 Relay board/smart box OTP
012229 CHAdeMO connector OTP
012230 CCS connector OTP
012231 GB connector OTP
012232 AC connector OTP
012233 RCD/CCID trip
012234 CHAdeMO GFD trip
012235 CCS GFDtrip
012236 GB GFDtrip
012237 SPD trip
012238 Main power breaker trip
012239 Aux. power breaker trip
012240 PSU communication fail
012241 WiFi module communication fail
012242 3G/4G module communication fail
012243 RFID module communication fail
012244 Bluetooth module communication fail
012245 LCM module communication fail
012246 Aux. power module communication fail
012247 Relay control baaed/smart box communication fail
012248 CCS module communication fail
012249 CHAdeMO module communication fail
012250 GBT module communication fail
012251 Emergency stop
--- ---
012252 Door open
012253 System fan decay
012254 Fail to create share memory
012255 CSU initialization failed
012256 AC Ground Fault
012257 MCU self-test Fault
012258 Relay self-test Fault
012259 CHAdeMO groundfault detection timeout (GFD)
012260 CCS groundfault detection timeout (GFD)
012261 GB groundfault detection timeout (GFD)
012262 System AC L1 output Circuit Short
012263 PSU Duplicate ID
012264 PSU Output Short Circuit
012265 PSU Discharge Abnormal
012266 PSU De Side ShutDown
012267 PSU Failure Alarm
012268 PSU Protection Alarm
012269 PSU FanFailure Alarm
012270 PSU Input UVP
012271 PSU Input OVP
012272 PSU Walkln State
012273 PSU Power Limited State
012274 PSU Id Repeat
012275 PSU Severe Uneven Current
012276 PSU Three Phase Input Inadequate
012277 PSU Three Phase Onput Imbalance
012278 PSU Ffc Side ShutDown
012279 NO PSU Resource
012280 Self test Failed due to communication of Relayboard failure
012281 Self test Failed due to communication of Fanboard failure
012282 Self test Failed due to communication of Primary failure
--- ---
012283 Self test Failed due to communication of Chademoboard failure
012284 Self test Failed due to communication of CCSboard failure
012285 Self test Failed due to AC Contact failure
012286 Self test Failed due to communication of PSU failure
012287 Self test Failed due to Model name is none match
012288 CCS output UVP
012289 Chademo output UVP
012290 GBT output UVP
012291 Self test Failed due to communication of GBTboard failure
012292 Self test Failed due to communication of AC failure
012293 Self test Failed due to communication of Ledboard failure
012294 AC inputovp
012295 AC input uvp
012296 CHAdeMO groundfault detection – warning
012297 CCS groundfault detection – warning
012298 GB groundfault detection – warning
012299 System AC L2 output OCP
012300 System AC L3 output OCP
012301 System AC L2 output Circuit Short
012302 System AC L3 output Circuit Short
012303 CCS liquid chiller water level warning
012304 disconnected from power cabinet
012305 Meter communication timeout
012306 The dip switch of the PSU may be incorrect
012307 Psu Fault : lnfy => Fuse Burn-Out, UU => Pfc internal OVP
012308 Psu Fault : lnfy => Pfc And Dede Communication Fault, UU => Pfc And

Dede Communication Fault
012309| Psu Fault : lnfy => Bus Voltage Unbalance, UU => De output voltage unbalance
012310| Psu Fault: lnfy => Bus Over Voltage, UU => Ac site OVP
012311| Psu Fault: lnfy => Bus Voltage Abnormal, UU => Ac site UVP
---|---
012312| Psu Fault : lnfy => Bus Under Voltage, UU => Pfc internal UVP
012313| Psu Fault : lnfy => Input Phase Loss, UU => De to De don’t work
012314| Psu Fault : lnfy => Fan Full Speed, UU => Fan don’t work
012315| Psu Fault: lnfy => Temperature Power Limit, UU => env OTP, Pfc OTP, output relay broken, De OTP
012316| Psu Fault: lnfy => Ac Power Limit, UU => Ac OVP and shutdown
012317| Psu Fault : lnfy => Dede Eeprom Fault, UU => De to De broken
012318| Psu Fault : lnfy => Pfc Eeprom Fault, UU => Pfc broken
012319| Psu Dede Over Voltage
012320| System CHAdeMO output UCP
012321| System CCS output UCP
012322| System GBT output UCP
012323| System Chiller output OTP
012324| Connector 1 detects abnormal voltage on the output line
012325| Connector 2 detects abnormal voltage on the output line
012326| System task is lost
012327| System DC input ovp
012328| System DC input uvp
012329| Psu Fault : lnfy => Psu Can Communication Fault, UU =>
012330| Psu Fault : lnfy => Psu De to De OTP, UU => env UTP
012331| Psu Fault : lnfy => Psu De to De OVP, UU => De output OVP
012332| Chiller Tube OTP
012333| Psu Fault : lnfy => DC input ovp (Phase OVP), UU => De output UVP
012343| Tilt sensor self-test failed
012344| Meter IC communication timeout
012345| Pilot negative error
012346| Psu Communication error with CSU
012347| AC: Local power sharing communication error (Slave disconnect from Master)
012348|
---|---
012349|
012350|
012351|
012352| Payment system communication timeout
012353| Meter Slave Los Link
012354| Meter Sync Time Error
012355| Meter Start Transaction Error
012356| Meter Stop Transaction Error
012357| Meter Get Transaction Ocmf Error
013600| Normal stop charging by user
013601| Charging Time’s up
013602| Replace system air filter
013603| Reach to CHAdeMO max. plugging times.
013604| Reach to CCS max. plugging times.
013605| Reach to GB max. plugging times.
013606| Reach to AC max. plugging times.
013607| CSU fimrware update fail
013608| CHAdeMO Module fimrware update fail
013609| CCS Module fimrware update fail
013610| GB Module fimrware update fail
013611| Aux. power module fimrware update fail
013612| Relay control module fimrware update fail
013613| LCM module fimrware update fail
013614| Bluetooth module fimrware update fail
013615| WiFi module fimrware update fail
013616| 3G/4G module fimrware update fail
013617| SMR fimrware update fail
013618| RFID module fimrware update fail
013619| configured by USB flash drive
013620| configured by backend
013621| configured by webage
---|---
013622| disconnected from Internet through Ethernet
013623| disconnected from Internet through WiFi
013624| disconnected from Internet through 3G/4G
013625| disconnected from AP through WiFi
013626| disconnected from APN through 3G/4G
013627| WiFi disabled (separated charger only)
013628| 4G disabled (separated charger only)
013629| PSU quantity not match
013630| Reserved
013631| Reserved
023700| CHAdeMO EV communication Fail
023701| CCS EV communication Fail
023702| GB EV communication Fail
023703| AC: pilot fault
023704| CHAdeMO:  battery malfunction
023705| CHAdeMO:  no charging permission
023706| CHAdeMO:  battery incompatibility
023707| CHAdeMO:  battery OVP
023708| CHAdeMO:  battery UVP
023709| CHAdeMO:  battery OTP
023710| CHAdeMO:  battery current difference
023711| CHAdeMO:  battery voltage difference
023712| CHAdeMO:  shift position
023713| CHAdeMO:  battery other fault
023714| CHAdeMO:  charging system error
023715| CHAdeMO:  ev normal stop
023716| CHAdeMO:  connector temperature sensor broken
023717| CHAdeMO:  connector lock fail
023718| CHAdeMO:  d1 on no receive
023719| CHAdeMO:  bms k to j on timeout
023720| CHAdeMO:  bms charge allow timeout
---|---
023721| CHAdeMO:  wait groundfault timeout (Output short circuit)
023722| CHAdeMO:  bms ev relay on timeout
023723| CHAdeMO:  bms req current timeout
023724| CHAdeMO:  bms  k to  j off timeout
023725| CHAdeMO:  bms ev relay off timeout
023726| CHAdeMO:  adc more than 10v
023727| CHAdeMO:  adc more than 20v
023728| CHAdeMO:  bms charge before stop
023729| CHAdeMO:  charger get normal stop cmd
023730| CHAdeMO:  charger get emergency stop cmd
023731| CHAdeMO:  isolation result fail
023732| CHAdeMO:  mother board miss link
023733| CHAdeMO:  output voltage more than limit
023734| CHAdeMO:  req current more than limit
023735| CHAdeMO:  re capability bms eqr current exceed
023736| CHAdeMO:  charge remaining count done
023737| CCS_EVCC_EVErrorCode_FAILED_RESSTemperaturelnhibit
023738| CCS_EVCC_EVErrorCode_FAILED_EVShiftPosition
023739| CCS_EVCC_EVErrorCode_FAILED_ChargerConnectorlockFault
023740| CCS_EVCC_EVErrorCode_FAILED_EVRESSMalfunction
023741| CCS_EVCC_EVErrorCode_FAILED_ChargingCurrentdifferential
023742| CCS_EVCC_EVErrorCode_FAILED_ChargingVoltageOutOfRange
023743| CCS_EVCC_EVErrorCode_FAILED_ChargingSystemlncompatibility
023744| CCS_EVCC_EVErrorCode_FAILED_EmergencyEvent
023745| CCS_EVCC_EVErrorCode_FAILED_Breaker
023746| CCS_EVCC_EVErrorCode_FAILED_NoData
023747| CCS_EVCC_EVErrorCode_FAILED_reserved_by_DIN_A
023748| CCS_EVCC_EVErrorCode_FAILED_reserved_by_DIN_B
023749| CCS_EVCC_EVErrorCode_FAILED_reserved_by_DIN_C
023750| CCS_EVCC_EVErrorCode_FAILED_reserved_by_lSO_1
023751| CCS_EVCC_EVErrorCode_FAILED_reserved_by_1SO_2
---|---
023752| CCS_EVCC_EVErrorCode_FAILED_reserved_by_1SO_3
023753| CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_1
023754| CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_2
023755| CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_3
023756| CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_4
023757| CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_5
023758| CCS_SECC_ResponseCode_FAILED_SequenceError
023759| CCS_SECC_ResponseCode_FAILED_SignatureError
023760| CCS_SECC_ResponseCode_FAILED_UnknownSession
023761| CCS_SECC_ResponseCode_FAILED_ServicelDlnvalid
023762| CCS_SECC_ResponseCode_FAILED_Payment Selectionlnvalid
023763| CCS_SECC_ResponseCode_FAILED_ldentificationSelectionlnvalid
023764| CCS_SECC_ResponseCode_FAILED_ServiceSelectionlnvalid
023765| CCS_SECC_ResponseCode_FAILED_CertificateExpired
023766| CCS_SECC_ResponseCode_FAILED_CertificateNotYetValid
023767| CCS_SECC_ResponseCode_FAILED_CertificateRevoked
023768| CCS_SECC_ResponseCode_FAILED_NoCertificateAvailable
023769| CCS_SECC_ResponseCode_FAILED_CertChainError
023770| CCS_SECC_ResponseCode_FAILED_CertValidationError
023771| CCS_SECC_ResponseCode_FAILED_CertVerificationError
023772| CCS_SECC_ResponseCode_FAILED_ContractCanceled
023773| CCS_SECC_ResponseCode_FAILED_Challengelnvalid
023774| CCS_SECC_ResponseCode_FAILED_WrongEnergyTransferMode
023775| CCS_SECC_ResponseCode_FAILED_WrongChargeParameter
023776| CCS_SECC_ResponseCode_FAILED_ChargingProfilelnvalid
023777| CCS_SECC_ResponseCode_FAILED_TariffSelectionlnvalid
023778| CCS_SECC_ResponseCode_FAILED_EVSEPresentVoltageTolow
023779| CCS_SECC_ResponseCode_FAILED_PowerDeliveryNotApplied
023780| CCS_SECC_ResponseCode_FAILED_MeteringSignatureNotValid
023781| CCS_SECC_ResponseCode_FAILED_NoChargeServiceSelected
023782| CCS_SECC_ResponseCode_FAILED_ContactorError
023783| CCS_SECC_ResponseCodeFAILED
CertificateNotAllowedAtThisEVSE
---|---
023784| CCS_SECC_ResponseCode_FAILED_GAChargeStop
023785| CCS_SECC_ResponseCode_FAILED_AlignmentError
023786| CCS_SECC_ResponseCode_FAILED_ACDError
023787| CCS_SECC_ResponseCode_FAILED_AssociationError
023788| CCS_SECC_ResponseCode_FAILED_EVSEChargeAbort
023789| CCS_SECC_ResponseCode_FAILED_NoSupportedApp-Protocol
023790| CCS_SECC_ResponseCode_FAILED_ContractNotAccepted
023791| CCS_SECC_ResponseCode_FAILED_MOUnknown
023792| CCS_SECC_ResponseCode_FAILED_OEMProv CertificateRevoke
023793| CCS_SECC_ResponseCode_FAILED_OEMSubCA1 CertificateRevoked
023794| CCS_SECC_ResponseCode_FAILED_OEMSubCA2 CertificateRevoked
023795| CCS_SECC_ResponseCode_FAILED_OEMRootCA CertificateRevoked
023796| CCS_SECC_ResponseCode_FAILED_MOProv CertificateRevoked
023797| CCS_SECC_ResponseCode_FAILED_MOSubCA1 CertificateRevoked
023798| CCS_SECC_ResponseCode_FAILED_MOSubCA2 CertificateRevoked
023799| CCS_SECC_ResponseCode_FAILED_MORootCA CertificateRevoked
023800| CCS_SECC_ResponseCode_FAILED_CPSProv CertificateRevoked
023801| CCS_SECC_ResponseCode_FAILED_CPSSubCA1 CertificateRevoked
023802| CCS_SECC_ResponseCode_FAILED_CPSSubCA2 CertificateRevoked
023803| CCS_SECC_ResponseCode_FAILED_CPSRootCA CertificateRevoked
023804| CCS_SECC_ResponseCode_FAILED_reserved_1
---|---
023805| CCS_SECC_ResponseCode_FAILED_reserved_2
023806| CCS_SECC_ResponseCode_FAILED_reserved_3
023807| CCS_SECC_ResponseCode_FAILED_reserved_4
023808| CCS_SECC_ResponseCode_FAILED_reserved_5
023809| CCS_SECC_TIMEOUT_SLAG_TT_EVSE_SLAC_init
023810| CCS_SECC_TIMEOUT_SLAG_TP_match_response
023811| CCS_SECC_TIMEOUT_CM_START_ATTEN_CHAR_IND
023812| CCS_SECC_TIMEOUT_SLAG_TT_EVSE_match_MNBC
023813| CCS_SECC_TIMEOUT_SLAG_TP_EVSE_avg_atten_calc
023814| CCS_SECC_TIMEOUT_SLAC_CM_ATTEN_CHAR_RSP
023815| CCS_SECC_TIMEOUT_SLAC_CM_VALIDATEREQ 1STCM SLAC_MATCH_REQ
023816| CCS_SECC_TIMEOUT_SLAG_TT_EVSE_assoc_session
023817| CCS_SECC_TIMEOUT_SLAG_TT_EVSE_vald_toggle
023818| CCS_SECC_TIMEOUT_SLAC_CM_MNBC_SOUND_IND
023819| CCS_SECC_TIMEOUT_SLAC_CM_VALIDATE_REQ_2ND_CM– SLAC_MATCH_REQ
023820| CCS_SECC_TIMEOUT_SLAC_reserved_3
023821| CCS_SECC_TIMEOUT_SLAC_reserved_4
023822| CCS_SECC_TIMEOUT_SLAC_reserved_5
023823| CCS_SECC_TIMEOUT_SLACC_SDP _UDP_TT_matchjoin
023824| CCS_SECC_TIMEOUT_SLACC_SDP _TCP_TT_matchjoin
023825| CCS_SECC_TIMEOUT_SLACC_SDP _TP_amp_map_exchange
023826| CCS_SECC_TIMEOUT_SLACC_SDP _TP_link_ready_notification
023827| CCS_SECC_TIMEOUT_SLACC_SDP _reserved_1
023828| CCS_SECC_TIMEOUT_SLACC_SDP _reserved_2
023829| CCS_SECC_TIMEOUT_SLACC_SDP _reserved_3
023830| CCS_SECC_TIMEOUT_SLACC_SDP _reserved_4
023831| CCS_SECC_TIMEOUT_SLACC_SDP _reserved_5
023832| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime
SupportedAppProtocolRes
---|---
023833| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime SessionSetupRes
023834| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime ServiceDiscoveryRes
023835| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime ServicePaymentSelectionRes
023836| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime ContractAuthenticationRes
023837| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime ChargeParameterDiscoveryRes
023838| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime PowerDeliveryRes
023839| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime CableCheckRes
023840| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime PreChargeRes
023841| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime CurrentDemandRes
023842| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime WeldingDetectionRes
023843| CCS_SECC_TIMEOUT_V2G_Msg_PerformanceTime SessionStopRes
023844| CCS_SECC_TIMEOUT_V2GSequence Time
023845| CCS_SECC_TIMEOUT_V2G_ReadyToCharge_Performance_Time
023846| CCS_SECC_TIMEOUT_V2G_CommunicationSetupPerformance Time
023847| CCS_SECC_TIMEOUT_V2G_CableCheck_Performance_Time (Output short circuit)
023848| CCS_SECC_TIMEOUT_V2G_CPState_Detection_Time
023849| CCS_SECC_TIMEOUT_V2G_CPOscillator_Retain_Time
023850| CCS_SECC_TIMEOUT_V2G_PreCharge_Performace_Time
023851| CCS_SECC_TIMEOUT_V2G_reserved_2
023852| CCS_SECC_TIMEOUT_V2G_reserved_3
---|---
023853| CCS_SECC_TIMEOUT_V2Greserved 4
023854| CCS_SECC_TIMEOUT_V2G_reserved_5
023855| CCS_CAN_TIMEOUT_TP_GET_EV_TARGET_INFO
023856| CCS_CAN_TIMEOUT_TT_GET_EV_TARGET_INFO
023857| CCS_CAN_TIMEOUT_TP_GET_EV_BATTERY_INFO
023858| CCS_CAN_TIMEOUT_TT_GET_EV_BATTERY_INFO
023859| CCS_CAN_TIMEOUT_TP_EV_STOP_EVENT
023860| CCS_CAN_TIMEOUT_TT_EV_STOP_EVENT
023861| CCS_CAN_TIMEOUT_TP_EVSE_STOP_EVENT
023862| CCS_CAN_TIMEOUT_TT_EVSE_STOP_EVENT
023863| CCS_CAN_TIMEOUT_TP_GET_MISC_INFO
023864| CCS_CAN_TIMEOUT_TT_GET_MISC_INFO
023865| CCS_CAN_TIMEOUT_TP_DOWNLOAD_REQUEST
023866| CCS_CAN_TIMEOUT_TT_DOWNLOAD_REQUEST
023867| CCS_CAN_TIMEOUT_TP_START_BLOCK_TRANSFER
023868| CCS_CAN_TIMEOUT_TT_START_BLOCK_TRANSFER
023869| CCS_CAN_TIMEOUT_TP_DATA_TRANSFER
023870| CCS_CAN_TIMEOUT_TT_DATA_TRANSFER
023871| CCS_CAN_TIMEOUT_TP_DOWNLOAD_FINISH
023872| CCS_CAN_TIMEOUT_TT_DOWNLOAD_FINISH
023873| CCS_CAN_TIMEOUT_TP_ISOLATION_STATUS
023874| CCS_CAN_TIMEOUT_TT_ISOLATION_STATUS
023875| CCS_CAN_TIMEOUT_TP_CONNECTOR_INFO
023876| CCS_CAN_TIMEOUT_TT_CONNECTOR_INFO
023877| CCS_CAN_TIMEOUT_TT_RTC_INFO
023878| CCS_CAN_TIMEOUT_TP_RTC_INFO
023879| CCS_CAN_TIMEOUT_TP_EVSE_PRECHARGE_INFO
023880| CCS_CAN_TIMEOUT_TT_EVSE_PRECHARGE_INFO
023881| CCS_CAN_TIMEOUT_MSG_Sequence
023882| CCS_CAN_MSG_Unrecognized_CMD_ID

7. Maintenance

7 .1 Before Maintenance
To meet NFPA-70E, OSHA 1910.333 and other Health/safety/security codes, please adhere to the notice and get the permit needed in advance as below:

  1. Turn off power (Work de-energized whenever possible)
  2. Lockout/Tagout(LOTO)
  3. Live work permit (Input terminals with HV after door open)
  4. Plan the Work/Permit To Work
  5. Use Personal Protective Equipment (PPE)
  6. Safe workplace condition & space

7 .1.1 Maintance Check List

Please refer to Appendix for more details.

7 .2 General Maintenance

  • The DC Charging Solution is cooled by forced air. Please keep charger in a venti­lated location and do not block the air vents of the DC Charging Solution.
  • Please clean or replace the air filters regularly to ensure the DC Charging Solution works properly.
  • The housing was made of welding process and surface painting. It is necessary to keep the exterior clean all the time. It’s easy to get rusty if not keeping the ex­terior clean especially in corrosion sensitive environment. Slightly rusty will not affect charger performance, but if charger is serious rusty during or exceed the warranty period, please contact local vendor for instruction.
  • Clean the DC Charging Solution at least three times a year, keep the exterior clean at all times.
  • Clean the outside of the cabinet with damp cloth or wet cotton towel, only use low-pressure tap water and cleaning agents with PH level between 6 to 8.
  • Do not apply high-pressure water jets.
  • Do not use cleaning agents with abrasive components and do not use abrasive tools. Improper cleaning agents might spoiled coating, painting, surface, bright­ness and durability of all exterior parts.
  • If there is water intruding into the DC Charging Solution then please cut off the power source immediately and contact the DC Charging Solution provider for repair.
  • Please make sure the charging connector is returned to the holder of the charging connector after charging to prevent damage.
  • If there is damage to the charging connector, charging cable or holder of the charging connector then please contact the DC Charging Solution provider.
  • When using the DC Charging Solution please handle properly. Do not strike or scrape the cabinet or screen.
  • If the enclosure or screen is broken, cracked, open or shows any other indication of damage then please contact the Standalone DC Charging Solution provider. ? WARNING: Danger of electrical shock or injury. Turn OFF power at the ffi panelboard or load center before working on the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned OFF.
  • Disconnect electrical power to the DC Charging Solution before any maintenance work to ensure it is separated from the supply of AC mains. Failure to do so may cause physical injury or damage to the electrical system and charging unit.

Note

  • Before switching off main breaker to begin maintenance, please record the status code number on the LCD monitor.
  • Maintenance of the DC Charging Solution shall be conducted only by a qualified technician.
  • After opening the front door of the DC Charging Solution, turn off the main break-er and auxiliary breaker before any maintenance work.
  • Replace the ventilation filter every six to twelve months.
  • Check the connection of inner cables monthly.
  • Please provide the EVSE information including serial number, model name, sta­tus code, failure behavior and timing, and also connect the EVSE to the Internet before remote diagnostics and upgrading.

Appendix 1 – Package list

lteml Description Quantity Remark
1 EVSE I 1
2 Multilingual Warning Sheet 1
3 Wiring Diagram I 1
4 RFID Card I 2
5 Key of Cabinet I 2
6  Wall-Mounted Bracket I 1
7 Gun Holder   – Single Gun*1 pcs,

Dual Gun2pcs
Refer to Chapter 2.2 Table
8| 5/16″ Expansion Screw I| 4| Each Gun Holder
2pcs
9| 3/8″ Expansion Screw I| 4| Wall-Mounted Bracket4pcs
10| M6 Screw I| 2| Wall-Mounted Bracket
2pcs
11| 2.5mm Ball-Head Hex Key I| 1|
12| Declaration of Conformity I| 1|
13| Cable Gland I| 1|

Appendix 2 – Preventive Maintenance check list

1.Clean Appearance

1-1| Air inlet & outlet clean| Daily|
1-2| Air filter clean| Quarterly|
1-3| Cabinet check (No cracks or ruptures)| Daily|
1-4| Charge cables or outlet and connectors pin check  (No cracks or ruptures & anomalous objects)| Quarterly|
1-5| Model Label & Warning Label check| Daily|
1-6| Clean the Cabinet & Charge cables & connectors pin| Quarterly|
2. Inner of EVSE  clean
2-1| Inner clean(Dust removal/Dehumidification/
Deworming| Quarterly|
2-2| Wiring check/Terminal & connection torque check| Quarterly|
2-3| Input voltage & frequency| Quarterly|
2-4| External communication  Quality check| Daily|
2-5| RCD function check| Quarterly|
a.Charging process
3-1| Acoustic noise during charging| Daily|
3-2| UI display sharpness| Daily|
3-3| Charge metering check| Daily|
3-4| Cooling fan & air flow check| Daily|
3-5| Emergency stop function check| Quarterly|
3-6| Insulation testing| Quarterly|
| Owner:

Appendix 3- Annual Preventive Maintenancecheck list

|

0.5| 1st| 2nd| 3rd| 4th| 5th|
No.          Item                      Description| year year  year year year year
| Preventive Maintenance| I| I| I| I| I| I
1| Air filter| Air inlet & outlet clean, Air filter clean| —| I| R| I| R| I
2| System fan| Fan clean and spinning smoothly check| —| I| R| I| R| I
3| PSU module| Clean, wiring connection and function check| —| —| I| I| I| R
4| Auxiliary power supply| Clean, wiring connection and function check| —| —| —| I| I| R
5| RFID reader| Function check| —| —| —| I| I| I
6| LCD screen| Display sharpness and backlight brightness| —| —| —| —| I| R
7| PCBAs| Dust remove and function check| —| —| —| —| I| I
8| Switching relay
I contactor| Wiring connection and function check| —| —| —| —| —| R
9| Power relay / contactor| Wiring connection and function check| —| —| —| —| —| R
10| Charging cable| Contact and insulation inspection| —| —| —| —| —| R
11| Protection device| SPD and RCD function check| —| —| —| —| —| R

Specifications:

  • Model Name: GWJ901xxx Series

  • Nominal Voltage: 60 A

  • Max. Input Power: 33 kVA

  • AC Input: TN / TT 50/60 Hz

  • Output Voltage Range: DC 150 ~ 950V (CCS), DC
    150 ~ 500V (CHAdeMO)

  • Max. Output Power: 30 kW

  • Display: 7-inch LCD

  • Communication: Ethernet/4G/Wi-Fi,
    CAN/RS485

  • Dimensions: 610 x 230 x 690 mm

  • Weight: Dual Charging Socket: 88 kg, Single
    Charging Socket: 65 kg

Product Usage Instructions:

1. Basic User Interface:
  • Antenna
  • Status Indicator Light
  • Right Button
  • Left Button
  • RFID Card Reader
  • AC Cable Input
  • Key Switch (On/Off)
  • Emergency Stop
  • Screw Cap
  • RJ45 Port
  • Charging Cable Output
2. Technical Specifications:
  • Input Current Rating: 60 A

  • Power Factor: >0.99

  • Efficiency: >94%

  • Voltage Accuracy: +/- 2%

  • Current Accuracy: +/- 2%

  • Isolation between Input and Output

  • Standby Power: < 100 W

Frequently Asked Questions (FAQ):

Q: What is the maximum power output of the GWJ901xxx Series Wallbox?

A: The maximum power output is 30 kW.

Q: What communication interfaces are supported by the Wallbox?

A: The Wallbox supports Ethernet, 4G, Wi-Fi, CAN, and RS485 communication interfaces.

References

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