SEALEY RS132.V5 Power Pack and Compressor Pump Instruction Manual

SEALEY RS132.V5 Power Pack and Compressor Pump

Information

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

IMPORTANT WARRANTY INFORMATION: KEEP YOUR ROADSTART HEALTHY

• Read and understand the general safety and operating instructions before use. The following information is intended to help you keep the product in top working order.
  NOTE: – The battery in this unit is a consumable item and its ability to accept charge will reduce over time. We will provide a warranty against mechanical and electrical defects for one year – this does not cover fair wear and tear.
  If the battery is not charged properly before first use, or regularly conditioned, its capacity will diminish. Under these circumstances, we will not replace the battery even if it is less than one year old.

• You can help prolong the life of the battery by following a few simple guidelines.

• Plug in your new Roadstart to the mains transformer and make an INITIAL charge lasting 38 hours.

• Ensure the unit is fully charged before storage.

• DO NOT leave the Roadstart for longer than 2 months without putting it on charge.

• DO NOT attempt to start a vehicle when the Roadstart battery level lights show red.

• DO NOT drop or roughly handle the Roadstart – this will break or disjoin the battery terminals rendering the battery useless and the warranty void.

• DO NOT use any other charger, other than the one supplied, to recharge the battery.

• DO NOT obstruct the ventilation grilles and protect against water ingress – The RoadStart units are fitted with ventilation grilles to help disperse any gases produced during the charging procedure.
  IMPORTANT : To reduce the risk of a battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products and engines. Modern vehicles contain extensive electronic systems. Check with the vehicle manufacturer for
  any specific instructions regarding the use of this type of equipment on each vehicle. No liability will be accepted for damage/injury where this product is not used by all instructions.

PERSONAL PRECAUTIONS

• Ensure there is another person within hearing range, or close enough to come to your aid should a problem arise, when working near a lead-acid battery.
• Have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
• Wear safety eye protection and protective clothing. Avoid touching your eyes while working with a battery.
• Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters the eye, flush the eye immediately with cool, clean running water for at least 15 minutes and seek immediate medical attention.
• Remove personal metallic items such as rings, bracelets, necklaces, and watches. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, which may cause severe burns.

IMPORTANT SAFETY INSTRUCTIONS

• Familiarise yourself with the applications, limitations, and potential hazards of the RoadStart.
• Keep the unit in good working order and condition. Replace damaged parts immediately.
• Use only recommended parts. To use unapproved parts may be dangerous and will invalidate your warranty.
• The RoadStart must only be opened and checked by qualified service personnel. DO NOT disassemble the unit for any reason.
• Keep children and unauthorized persons away from the work area.
• Keep the work area clean tidy and free from unrelated materials. Ensure that there is adequate lighting.
• If the RoadStart receives a sharp knock or blow, it must be checked by a qualified service agent before being used.
• When not in use recharge every two months.
• DO NOT smoke or allow a spark or flame in the vicinity of the battery or engine.
• DO NOT drop any metal item onto the battery as it may spark or short circuit the battery, which could cause an explosion.
• DO NOT use RoadStart to recharge dry cell batteries that are commonly used with home appliances. These batteries may explode and cause personal injury and damage to property.
• DO NOT charge or boost a frozen battery.
• DO NOT use attachments other than those recommended. To do so may risk damage to the unit and other equipment and possible personal injury.
• DO NOT pull or carry the unit by its cables and DO NOT pull the negative and positive clamps from the battery terminals.
• DO NOT operate in the vicinity of flammable liquids or gases.
• DO NOT recharge the unit with plugs, cables, or attachments that are damaged. Replace such items immediately.
• DO NOT use this product to perform a task for which it is not designed.
• DO NOT store the unit in damp locations or where the temperature may exceed 50°C.
• DO NOT submerge the unit in water.
• DO NOT use whilst under the influence of drugs, alcohol, or intoxicating medication.
• DO NOT leave the unit in a discharged state for an extended period as this may result in permanent damage.
• DO NOT cross-connect the power leads from the RoadStart to the battery. Ensure that positive is too positive and negative is too negative. Observe the polarity indicator during connection.
  Ensure that the unit is fully charged before storage.

ELECTRICAL SAFETY (concerning mains chargers)

WARNING! It is the user’s responsibility to check the following:
You must check the AC adaptor to ensure that it is safe before using it. You must inspect the power supply lead, plugs, and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimized by the installation of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated into the main distribution board. We recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to
use an RCD with portable products that plug into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You can obtain a Residual Current Device through your Sealey stockist. You must read and understand instructions concerning electrical safety.

• The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified person, using a Portable Appliance Tester (PAT) regularly
• The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
• DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply.
• DO ensure that cables are always protected against short circuits and overload.
• DO regularly inspect the power supply, leads, plugs for wear and damage, and power connections to ensure that none are loose.
• DO check product voltage is the same as the power supply to be used and check that all fused plugs are fitted with the correct capacity fuses.

INTRODUCTION

Composite case with molded rubber protection, integral battery cable storage, and carry handle. LED Battery condition, polarity check, with an audible warning if the polarity is reversed, and charge indicators. Features independent on/off switch which allows the positive clamp to be connected without the risk of sparking and an integral LED work light for use at night. Model No. RS132 & RS1322HV feature an integral air compressor with a pressure gauge for accurately topping/pumping tires. Fitted with two 12V power sockets that will accept any 12V device fitted with a vehicle accessory socket plug and a 5V/2.1A USB outlet for phones and tablets. Supplied with mains charger.

SPECIFICATION

• Model No:.. ………………………………RS132.V5/RS1322HV.V2
• Cold Cranking Amps: ……………………………………………..400A
• Peak Amps: …………………………………………………………..900A
• Voltage:. …………………………………………………………………12V
• Auxiliary Output :………………………USB – 5V/1A, 2 x 12V Port
• Integral Air Compressor: …………………………………………..Yes
• Cable & Clamp Length: …………………………………720/725mm
• Maximum Pressure: …………………………………………..60/80ps

Key
Fig.1

1. On/off switch

2. Positive lead

3. Negative lead

4. 12V outlet sockets
   Fig.2

5. Negative clamp

6. Positive clamp
   Fig.3

7. LED work light

8. USB indicator

9. 5V USB socket

10. Work light/USB selector

11. Charging socket

12. Polarity indicator

13. Battery level lights

14. Battery level check button
    Fig.2

15. Pressure Gauge

16. On/Off switch Compressor

17. Air hose compartment

CHARGING

INITIAL CHARGING OF THE ROADSTART UNIT
NOTE: This product may arrive partially charged. The unit must be fully charged immediately after purchase and before use for the first time.
Initially, the unit should be charged using the AC charger supplied for 38 hours. Charge subsequently until the green charge light illuminates. Never charge the unit for more than 40 hours.

READING THE LED POWER LEVEL INDICATORS

• The charge level of the unit during use can be seen at any time by pressing the battery level check button (fig.3.13) and noting which power level lights are illuminated. The lights will illuminate in combination to show the charge level.
• When just the green LED is illuminated the unit is fully charged and is ready to be used for starting a vehicle.
• If the amber LED is illuminated the unit is partially discharged but can be used to operate most 12-volt accessories.
• If only the red LED is illuminated the power level is low and only a short operating time remains. The unit should be recharged as soon as practical.

RECHARGING WITH THE AC CHARGING ADAPTOR
Note: Only charge with the adaptor supplied with your specific model. Charging adaptors are not interchangeable.

• Ensure the battery clamps are securely attached to the clamping bars on the unit as shown in fig.2.
• Turn the on/off switch (fig1.1.) to OFF.
• Plug the AC charger cable into the charging socket (fig.3.11) on the front control panel.
• Plug the charger itself into any 230 Volt AC wall outlet. Charging will now commence but the charge level must be regularly monitored to prevent overcharging. The battery level lights will display whilst the charger is plugged in (fig.3.14).
• Charging a unit with a very low charge (i.e. showing red LED only) should take 34 to 36 hours. When just the green charge
  the indicator is illuminated the unit is fully charged and the charger should be disconnected from the unit and the AC supply.

OPERATION

PREPARATION AND PRECAUTIONS

• WARNING! Ensure that the Roadstart and vehicle voltages are the same.
• Apply the vehicle hand brake and place it in neutral gear (or “Park” if automatic transmission). Turn the ignition and electrical accessories off.
• Use in a well-ventilated area and wear eye protection and clothing.
• WARNING! DO NOT allow the red and black clamps to touch each other. Ensure that the correct clamps are placed on the correct battery terminals.
• Press the battery level check button. If the green light does not illuminate the unit must be charged before it can be used for jump-starting
• NOTE: A defective battery may not accept a charge from the portable power source. Ensure that the engine is functioning and that the vehicle battery is not damaged.

JUMP STARTING

• WARNING! Vehicles equipped with onboard computers may be affected if the engine battery is jump-started. Read your vehicle owner’s manual before attempting to start the vehicle to determine if external starting assistance can be used.
• Failure to follow these instructions may cause damage or explosion.
• NOTE: For optimum performance, the unit should not be stored below 10°C when using the unit as a jump starter.
• Turn off the vehicle ignition.
• Ensure the on/off switch is in the off position.
• WARNING! DO NOT place the unit where it will become unstable when the engine starts. Route power cables away from moving parts such as fans and belts.
• Attach the RED (positive +) clamp to the positive terminal of the battery.
• NOTE: On vehicles with multiple batteries connect the positive clamp to the positive battery terminal which is connected to the vehicle’s electrical system.
• Attach the BLACK (negative -) clamp to the vehicle chassis, engine block, or a non-moving metal part of the vehicle that is verified to be grounded, as far away from the battery as possible. DO NOT clamp directly to the negative battery terminal, carburetor, fuel lines, or sheet metal body parts.
• Observe the polarity indicator on the control panel (fig.3.12). If the dual-colour LED is green the connection is correct. If the LED is red and the alarm sounds DO NOT proceed until the connections are correct.
• Ensure that all cables are clear of moving belts and rotating fans.
• Turn the on/off switch to the ‘ON’ position.
• Maintain a safe distance from the battery whilst jump starting.
• Turn on the ignition to start the vehicle.

NOTE : If the vehicle does not start after 4 to 5 seconds, allow the RoadStart unit to cool for 3 to 4 minutes, before attempting to jump-start the vehicle again. If this is not done, the unit could sustain damage.

• DISCONNECTING
  VERY IMPORTANT! Failure to observe the following could result in the RoadStart battery exploding.

• When the vehicle has started, remove the negative (black) clamp within 15 seconds.

• Switch the on/off switch to ‘Off’.

• Remove the positive (red) clamp and return both clamps to their housings on the back of the unit.

12V Power sockets
The Roadstart is fitted with 2 x 12V power sockets (fig.1.4). They will each accommodate a male 12V accessory plug up to a combined total of 15A.

LED Worklight
The work light may be switched on by pressing the work light/USB selector once. A second press will switch the light off and energize the USB socket (see section 5.5.)

5V USB socket
The RoadStart is fitted with a 5V 1A USB socket (fig.3.9). To energize the socket, press the work light/USB selector twice. The USB indicator will light when the socket is live. A further press of the selector will switch the socket off.

USING THE COMPRESSOR

WARNING! Check the manual for items to be inflated to obtain the manufacturer’s recommended inflation pressure.

• Avoid overinflation.
• NOTE: Duty Cycle 5 minutes ON, 5 minutes OFF.
• NOTE : Maximum pressure 60 psi
• INFLATING TYRES
• Pull the air hose from the stowage compartment at the back of the compressor (see fig.2) and ensure that the locking lever on the valve connector is in the upright position i.e. in line with the connector.
• Remove the screw cap from tire valve stem.
• Push the connector as far as possible onto the valve stem and push the locking lever through 90º to lock it.
• Switch on the compressor using the switch on the unit (see fig.2) and monitor the pressure on the air pressure gauge (see fig.2). When the desired pressure is reached, turn off the compressor, rotate the connector lever to the upright position and remove it
• from the valve stem.
• NOTE: It is recommended to use a separate air gauge to double-check the actual inflation pressure achieved.
• Screw the cap back onto the valve stem.
• INFLATING PLASTIC INFLATABLE ITEMS e.g. balls, air beds, rubber rafts, etc.
• WARNING! Check the manual for items to be inflated to obtain the manufacturer’s recommended inflation pressure.
• Avoid overinflation.
• Identify the valve on the product and remove any cover fitted.
• Identify the correct adaptor for the product insert it into the inflation connector and push the locking lever through 90º to lock it. Insert the other end of the adaptor into the valve as far as possible.
• Switch on the compressor using the switch on the unit (see fig.2) and monitor the pressure on the air pressure gauge (see fig.2). When the desired pressure is reached, turn off the compressor, and remove the connector and adaptor.
• NOTE: It is recommended to use a separate air gauge to double-check the actual inflation pressure achieved.
• Replace any valve cover previously removed.

STORAGE

This unit may be stored in any position. Ensure that the clamps are securely attached to the clamping posts at the rear of the unit. Store at room temperature. It is recommended to recharge the unit every two months when not in use and more frequently in warmer or colder storage conditions to keep the battery in peak operating condition.

BATTERY REMOVAL

NOTE: The RoadStart battery is a sealed, lead-acid type. At the end of the RoadStart’s service life, it MUST be removed and recycled, or disposed of properly, according to national and/or local regulations.

REMOVAL

• Place the RoadStart unit front side down.
• Remove the 10 screws holding the casing together and lift off the back half of the unit.
• Undo and remove the nuts, bolts, and washers on each battery terminal. The connecting wires will now be loose.
• Move the wires away from the two battery terminals, taking care to avoid accidental arcing of the terminals.
• Lift the battery out of the front half of the casing.

DISPOSAL

• Take the battery to a recycling center that handles sealed, lead-acid batteries.
• If there is no recycling center in the area, contact the local environmental agency for disposal instructions.

TROUBLESHOOTING

The unit has been charged for 36 hours but there is no change in the status of the LEDs| Check the charger to see that it is charging. The charger should be warm.

Check all wire connections

The charger works well but still no change in the LED status.| Possible defective internal battery.
No LEDs come on, but when the AC adaptor is plugged into the unit they do.| RoadStart unit battery defective which could have been caused by intense use without a cool-down period.
The roadstart unit is fully charged but delivers no power.| Check where the wires meet the jaw on the unit clamps. Ensure they are well-crimped. Ensure that the safety switch is in the ON position.
When connecting an accessory via the DC outlet there is no power.| The accessory is drawing too much current, resulting in the internal circuit breaker operating. Allow to cool and reset. Check accessory’s current draw.
QUESTION| ANSWER
---|---
How many jump starts can a fully charged RoadStart do before needing to be recharged?| Between 1 and 20 depending upon operating factors such as temperature, general condition of the vehicle, engine type, and size.
Can the RoadStart be recycled?| Yes, by national and local authority regulations.
What is the ideal in-use storage temperature

of the RoadStart?

| Room temperature. The RoadStart will also operate at lower temperatures, its power however will be lessened. Intense heat will activate self-discharge.
I have a regular 10 amp battery charger, can I use it to recharge the RoadStart?| No. Only the supplied charger can be used.
Is the RoadStart foolproof?| No. All jump-starting instructions must be followed carefully.
Can I replace the internal batteries?| Yes, but note that the batteries are not covered by warranty as they are consumable items

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

BATTERY REMOVAL – SEE SECTION 8
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd is required to inform potential purchasers of products containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack Sealey Ltd Batteries Producer Registration Number (BPRN) is BPRN00705.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: The guarantee is 12 months from the purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534
sales@sealey.co.uk
www.sealey.co.uk

© Jack Sealey Limited
RS132.V5, RS1322HV.V2 Issue 2 (2) 24/06/22

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