TOURATECH R1300GS Motor Bike Instruction Manual

TOURATECH R1300GS Motor Bike

Product Information

• Warnings and Recommendations
  • Installation of components should be carried out in a specialized workshop with trained personnel. The assembly order must be followed to avoid any damage to the parts or injury. It’s important to observe road vehicle regulations and EC/ECE directives applicable in your country.
  • After fitting, the vehicle must be inspected at a testing station to verify compliance.
  • All bolted connections should be checked after 50 km and tightened according to standard tightening torques in Nm for steel connections with fastening class 8.8.
• General Instructions
  • Work on the motorcycle’s electrical system should be carried out only after disconnecting the battery to prevent electrical hazards.
  • Modifications to the motorcycle such as fitting accessories or altering the fairing must be checked to ensure they do not impede the motorcycle’s handling and safety features.
  • Maximum load on luggage racks and top boxes must not exceed manufacturer’s specifications. Always use the correct lubricant for stainless steel bolts and download the fitting instructions in PDF format from the Touratech webshop.
• Mounting Instructions
  • The mounting instructions include a diagram showing the handlebar risers for a BMW R1300GS motorcycle.
  • The diagram illustrates the components and how they should be assembled, with a note to refer to the manufacturer’s specification for the correct torque value when tightening the bolts.
• Diagram Description
  • The diagram displays an exploded view of the handlebar riser assembly, which includes four M8 x 60 bolts and two riser components to be attached to the motorcycle’s handlebar clamp.
  • The direction of travel is indicated, and an exclamation mark symbol emphasizes the importance of adhering to the manufacturer’s torque specifications.

Specifications

47.0 Nm, M12: 80.0 Nm, M14: 130.0 Nm, M16: 196.0 Nm, M18: 270.0 Nm, M20: 385.0 Nm
Maximum Load| ZegaPro TC: 10 kg
PDF Instructions| Available for download from the Touratech webshop

FAQs

Where can I find the torque specifications for the bolts?

The standard tightening torques in Nm for steel connections with fastening class 8.8 are provided in the specifications table. For specific values relating to the motorcycle handlebar risers, refer to the manufacturer's specifications.

Can I install the components myself?

It is recommended that the installation be carried out by trained personnel in a specialized workshop to ensure safety and compliance with regulations.

What should I do after installing new components?

After fitting new parts, it is necessary to have your vehicle inspected at a testing station to ensure compliance with legal requirements. Additionally, check and tighten all bolted connections after 50 km.

Is there a maximum load for accessories attached to the motorcycle?

Yes, the maximum load for luggage racks and top boxes, such as the ZegaPro TC, is 10 kg. Always adhere to the manufacturer's specifications to avoid safety hazards.

How can I prevent corrosion on stainless steel bolts?

Use a conventional lubricant on stainless steel bolts before assembly to prevent corrosion.

Where can I download the full fitting instructions?

The full fitting instructions in PDF format can be downloaded from the Touratech website.

SYMBOLS

We recommend having the installation carried out in a workshop with appropriately trained personnel

•  Caution
•  Note
•  Warning
•  Liquid
•  Torque
•  Template
•  2 Persons
•  Original motorcycle part

IMPORTANT SAFETY INSTRUCTION

• These instructions are written based on our current state of knowledge. Information is provided without any guarantee as to its accuracy. Subject to technical modifications.
• The order of assembly steps must be followed.
• Touratech accepts no liability for incorrectly fitted parts and resulting material damage or personal injury!
• Please observe applicable road vehicle (construction and use) regulations as well as
• EC/ECE Directives and applicable laws in your country. If parts are fitted that require inspection and/or approval after fitting, take your vehicle to a testing station immediately and have the vehicle papers updated.
• Check and if necessary tighten all bolted connections after 50 km.
• Standard tightening torques in Nm for bolted connections with strength class 8.8.
• For special tightening torques refer to a workshop with appropriately trained personnel!
• Please take into account that fitting panniers, crash bars, foot peg lowering kits (rider and pillion), Kickstand enlargement plates, front spoilers, and engine guards may restrict the bike’s lean angle!
• If modifications are made to the fairing, stem, handlebar, fairing parts, etc., ensure that electrical wiring, brake lines, accelerator, and clutch cables are refitted correctly. Check clearance, on both sides with full steering lock.
• Always disconnect the battery when working on the electrics!
• We recommend cutting the protective film to size and applying it to impact areas that are likely to be chipped by stones.
• Work on the brake system and suspension should always be carried out in a workshop with appropriately trained personnel.
• The maximum load on luggage racks is 5 kg! Luggage racks ZegaPro TC is 10 kg!
• If other original accessories or aftermarket accessories are used, ensure clearance, and fitment and do not come into contact with other parts!
• Apply conventional lubricant to stainless steel bolts before assembly.
• PDF fitting instructions also can be downloaded from the Touratech website.

Mounting instructions

• 01-035-5256-0 Lenkererhöhung 25mm, Typ 56 BMW R1300GS incl. ABE

• © January 2024 by  Touratech GmbH, Germany

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