LASER 8793 Engine Timing Tool Kit Instructions

LASER 8793 Engine Timing Tool Kit

Specifications

• Part No.: 8793
• Product: Engine Timing Tool Kit
• Vehicle Compatibility: Volvo 1.5L Petrol
• Manufacturer: Volvo
• Applications:
  • XC40 Recharge T5 T2
  • T3
  • T4 Twin Engine
  • T5 Twin Engine
  • Recharge PHEV
• Engine Codes:
  • 1.5L B3154T5
  • B3154T9
  • B3154T
  • B3154T2
  • B3154T4
  • B3154T7
  • B3154T10

Product Usage Instructions

Warnings:

• Always refer to OEM data for guidance.
• Follow safety recommendations for hybrid vehicles to prevent electric shock.

Component Descriptions:

• Component B – Crankshaft Alignment Pin
• Align the crankshaft pulley and camshafts as shown in Figure 2.
• Fit the crankshaft alignment pin as shown in Figure 3.

Component C – Camshaft Sprocket Locking & Alignment Tool:

• Before fitting, remove the locking pins and fit the camshaft sprocket locking tool holding the boss.
• Fit the camshaft sprocket locking tool as shown in Figure 5.

Component D – Cambelt Retaining Tool:

• Fit the new belt starting at the crankshaft and use the cambelt retaining tool to keep the belt in place.

Note:

• Always use appropriate tools for tightening and loosening fixings, and follow the manufacturer’s instructions for working on hybrid or PHEV vehicles.

FAQ

Q: Can I use this tool kit on other Volvo models?

A: The tool kit is specifically designed for Volvo 1.5L Petrol engines in the mentioned models. Always check with the manufacturer for compatibility with other models.

Q: How do I know if I have correctly aligned the components?

A: Refer to the provided figures and ensure the components are aligned as shown. Double-check the alignment before proceeding with any further steps.

Introduction

• This kit has been specifically developed to allow the user to lock the post-2019 1.5L Volvo B3154 petrol engines in their “timed” position so the camshaft drive belt can be safely removed and replaced and the engine timing set and checked.
• Applications include: Volvo XC40 Recharge (from 2020), T2 (from 2019), T3 (from 2018), T4 “Twin Engine” (2019-2020), T5 “Twin Engine” (2019-2020), Recharge PHEV (from 2020).
• Engine Applications include: 1.5L Petrol B3154T5, B3154T9, B3154T, B3154T2, B3154T4, B3154T7, B3154T10.
• Equivalent to: OEM refs. 999 7690, 999 7697, 999 7676 & 999 7675.
• Use under the instructions supplied.

Components

Applications

Always refer to the website for the most up-to-date applications: www.lasertools.co.uk/product/8793

Instructions

• The following instructions are for guidance only. Please refer to OEM-derived data such as the vehicle manufacturers’ data or Autodata.
• The use of this engine timing tool kit is purely down to the user’s discretion and The Tool Connection Ltd. cannot be held responsible for any damage caused whatsoever.

Warning: Hybrid drive vehicles (including PHEV & MHEV):

• Where the vehicle is a hybrid electric vehicle there may be a risk of injury due to electric shock. Please ensure all manufacturers’ safety recommendations are followed at all times including any relevant HV disconnection processes and the use of appropriate
• PPE as specified by the vehicle manufacturer. No liability is accepted by the Tool Connection for injury or shock to personnel, property, or equipment, however caused.
• NOTE: When loosening and tightening pulley or sprocket fixings do not use the camshaft or crankshaft alignment tools to torque against. ALWAYS use a sprocket holding tool and /or flywheel holding tool.
• Warning: Hybrid and PHEV vehicles – risk of electric shock or other injuries.
• Ensure the ignition is switched off and keys/fob removed from the vehicle and isolated, 12v battery should be disconnected and (where the manufacturer requires) the high voltage battery should be isolated before working on or around high voltage components.

Preparation:

• Raise the vehicle and secure the vehicle.
• Remove the right-hand wheel and inner wheel arch.
• Remove the engine upper and lower engine covers.
• Remove the flywheel dust cover.
• Remove the auxiliary drive belt cover and cam belt covers.
• Coolant expansion tank – Unbolt and move to one side.

Component Descriptions

Component A – Flywheel Locking Tool (3 parts)

• Assemble the flywheel locking tools onto the flywheel from underneath the engine between the nearside drive shaft and the engine block. See Figure 1.
• With the flywheel locked, slacken and remove the crankshaft pulley bolt, remove the crankshaft pulley and loosely refit the crankshaft bolt. Remove the locking tool.

Component B – Crankshaft Alignment Pin

• Align the crankshaft pulley and camshafts as shown in Figure 2.
• Fit the crankshaft alignment pin as shown in Figure 3.

Component C – Camshaft Sprocket Locking & Alignment Tool

• Before fitting the camshaft sprocket locking tool (C) remove the locking pins and fit the camshaft sprocket locking tool holding boss as shown in Figure 4.
• Fit the camshaft sprocket locking tool (C) as shown in Figure 5.

Component C – Camshaft Sprocket Locking & Alignment Tool – Alignment Pins

• Before removing the old belt, using an appropriate spanner turn the exhaust camshaft to allow the alignment pin to be fitted.
• Repeat for the inlet camshaft. See Figure 6.
• Back of the belt tensioner and remove the old belt.
• Fit the new tensioner pulley, guide pulley, and fixings under the manufacturer’s instructions.

Fitting New Belt

Component D – Cambelt Retaining Tool

• Fit the new belt starting at the crankshaft. Fit the belt around the bottom of the crankshaft sprocket and use the cambelt retaining tool (D), as shown in Figure 7, to keep the belt in place while fitting around the other pulleys in an anti-clockwise direction, keeping the belt as tight as possible. Release the tensioner pulley pin and remove all timing tools.
• NOTE: Remember to remove the cambelt retaining tool.

Component E – Camshaft Holding Tool

• Use component E to hold the camshaft adjuster when removing the camshaft adjuster bolts.

Safety Warnings – please read

• Warning – Incorrect or out-of-phase engine timing can result in damage to the valves. It is always recommended to turn the engine slowly, by hand, and to re-check the camshaft and crankshaft timing positions.
• If the engine has been identified as an Interference engine, damage to the engine will occur if the timing belt has been damaged. A compression check of all the cylinders should be taken before the cylinder head (s) are removed.
• Do not turn the crankshaft or camshaft when the timing belt/chain has been removed.
• To make turning the engine easier, remove the spark plugs/glow plugs or injectors.
• Observe all tightening torques.
• Do not turn the engine using the camshaft or any other sprocket.
• Disconnect the battery earth lead (check Radio code is available).
• Do not use cleaning fluids on belts, sprockets, or rollers.
• Some toothed timing belts are not interchangeable. Check the replacement belt has the correct tooth profile.
• Always mark the belt with the direction of running before removal.
• Do not lever or force the belt onto its sprockets.
• Do not use timing pins to lock the engine when slackening or tightening the crankshaft pulley bolts.
• ALWAYS REFER TO A REPUTABLE MANUFACTURER WORKSHOP MANUAL.
• Our products are designed to be used correctly and with care for the purpose for which they are intended.
• No liability is accepted by the Tool Connection for incorrect use of any of our products, and the Tool Connection cannot be held responsible for any damage to personnel, property, or equipment when using the tools.
• Incorrect use will also invalidate the warranty.
• If applicable, the applications database and any instructional information provided have been designed to offer general guidance for a particular tool’s use, and while all attention is given to the accuracy of the data, no project should be attempted without referring first to the manufacturer’s technical documentation (workshop or instruction manual) or the use of a recognized authority such as Autodata.
• It is our policy to continually improve our products and thus we reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the tools and information before their use.
• www.lasertools.co.uk
• Distributed by The Tool Connection Ltd
• Kineton Road, Southam, Warwickshire CV47 ODR
• T +44 (0) 1926 815000 F +44 (0) 1926 815888
• info@toolconnection.co.uk
• www.toolconnection.co.uk

Guarantee

• If this product fails through faulty materials or workmanship, contact our service department directly at +44 (O) 1926 818186.
• Normal wear and tear are excluded as are consumable items and abuse.
• www.lasertools.co.uk

Documents / Resources

| LASER 8793 Engine Timing Tool Kit [pdf] Instructions
8793 Engine Timing Tool Kit, 8793, Engine Timing Tool Kit, Timing Tool Kit, Tool Kit, Kit
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References

• Laser Tools | Premier Automotive Hand Tools designed to make easy work of difficult and awkward jobs.

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