TAC 4S-D1092-1 Side Steps Running Boards Instruction Manual

TAC 4S-D1092-1 Side Steps Running Boards

Product Information

Product Specifications:

• Compatibility: 2009-2018 Dodge Ram 1500 (including 2019-2023 Ram 1500 Classic) and 2010-2024 Dodge Ram 2500-5500 Regular Cab
• Part Number: 4S-D1092-1
• Material: Stainless steel
• Finish: Gloss black
• Hardware included: Mounting brackets, support brackets, nuts, bolts, washers, and plastic retainers

Product Usage Instructions

Installation:

1. Identify the parts list and ensure all components are available.
2. Start by installing the front mounting brackets on the driver/left side of the vehicle.
3. Attach the support brackets followed by the sidebars using the provided hardware. Do not fully tighten yet.
4. Repeat the process for the passenger/right side of the vehicle.
5. Ensure all hardware is securely tightened.

Maintenance:

To maintain the product:

• Wax the product after installation to protect the finish.
• Regular waxing is recommended for added protection.
• Avoid using abrasive polishes or waxes that could damage the finish.
• For stainless steel finishes: Use aluminum polish for scratches and mild soap for cleaning.
• For gloss black finishes: Use mild soap for cleaning.

Frequently Asked Questions (FAQ):

• Q: Can these sidebars be installed on other vehicle models?
  A: These sidebars are specifically designed for 2009-2018 Dodge Ram 1500 and 2010-2024 Dodge Ram 2500-5500 Regular Cab models. Installing them on other models may require modifications.

• Q: How often should I wax the sidebars?
  A: Regular waxing is recommended to maintain a protective layer over the finish. Depending on usage and environmental conditions, waxing every few months is ideal.

PARTS LIST

INSTALLATION PROCEDURE

1. REMOVE CONTENTS FROM THE BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING MAY BE REQUIRED.

2. Starting at the driver’s side-front of the vehicle, remove the sealing tape covering the factory holes in the side of the inner panel, (Figure 1).

3. Determine the correct procedure to attach the driver-side front Bracket for your model/year:
   Models without factory threaded inserts in body panel:

   • Partially thread an 8mm Hex Bolt into the threaded end of an 8mm Bolt and Nut Plate, (Figure 2). Thread the Hex Bolt in until it is flush with the welded nut, (Figure 3). Use the Hex Bolt as a handle and insert the Bolt and Nut Plate into the oval hole, (Figure 4).

   • Feed the threaded bolt on the Bolt Plate through one of the hex-shaped factory holes.

   • Thread (1) 8mm Plastic Retainer onto the threaded end and down tight against the body panel, (Figure 5). NOTE: The Plastic Retainer is designed to keep the Bolt/Nut Plate from falling into the body panel and to aid in Bracket installation.

   • Select a driver side Mounting Bracket, (Figure 6). Attach the Bracket to the threaded end of the Bolt Plate with (1) 8mm Flat Washer, (1) 8mm Lock Washer and (1) 8mm Hex Nut, (Figure 7). Do not tighten at this time.

   • Remove the 8mm Hex Bolt from the nut on the Bolt Plate from Step 3a. Rotate the Bolt on the Bolt Plate until the threaded nut lines up with the remaining hole in the Mounting Bracket and body panel,(Figures 7 & 8). Attach the Bracket to the Nut Plate with (1) 8mm x 30mm Hex Bolt, (1) 8mm Lock Washer and (1) 8mm Flat Washer, (Figure 8). Do not fully tighten the hardware at this time.
     Models with factory threaded inserts:

   • Attach the driver-side Front Bracket directly to the threaded inserts with (2) 8mm x 30mm Hex Bolts, (2) 8mm Lock Washers and (2) 8mm Flat Washers, (Figures 9 & 10). Leave hardware loose.

4. Next, select a driver-side Support Bracket. Attach the Bracket to the back of the front Bracket with (1) 8mm x 30mm Hex Bolt, (2) 8mm Flat Washers and (1) 8mm Nylon Lock Nut, (Figure 11). Rotate the Support Bracket to the back of the pinch weld. Line up the slots in the top of the Support Bracket with the (2) factory holes in the pinch weld. Attach the Bracket to the back of the pinch weld with (2) 6mm x 25mm Hex Bolts, (4) 6mm Flat Washers and (2) 6mm Nylon Lock Nuts, (Figure 12). Do not fully tighten the hardware at this time. IMPORTANT: 2009-10 models are not equipped with factory holes and will require drilling through the pinch weld to attach the Support Bracket. Do not drill through pinch weld at this time, (see Step 7).

5. Move along the side of the body panel to the rear location, (Figure 13). Repeat Steps 2—4 to install the rear Brackets, (Figure 14). NOTE: The cradles on the front and rear Brackets must all face forward.

6. Select the driver/left Sidebar. Carefully position the Sidebar onto the (2) Mounting Brackets. IMPORTANT: Do not slide, (front to back or rotate), the Sidebar on the Brackets or damage to the finish on the Sidebar may result. Attach the Sidebar to the Brackets with (4) 8mm Combination Hex Bolts, (Figures 15 & 16). Do not fully tighten at this time.

7. Properly level and adjust the Sidebar and fully tighten all hardware.
   2009-10 models requiring drilling for driver side Support Brackets:

   • Make sure the Sidebar is level with the vehicle. Adjust and tighten all mounting hardware.
   • Line up the slots on the Support Brackets with the back of the pinch weld. Mark the location of the slots onto the pinch weld.
   • Drill (2) 1/4” holes through the pinch weld for each Support Bracket. IMPORTANT: Do not drill too close to the bottom edge of the pinch weld. Adjust the Brackets as necessary to move the slots up the body panel away from the edge. Drill the holes toward the outside of the marked slots.
   • Attach each Support Bracket to the pinch weld with (2) 6mm Hex Bolts, (4) 6mm Flat Washers and (2) 6mm Nylon Lock Nuts, (Figures 14—16). Check the Sidebar for level and tighten all hardware.

8. Move to the passenger side of the vehicle. Remove the tape covering front and rear locations. Repeat Steps 2—7 for passenger-side installation.

9. Do periodic inspections to ofe installation to make sure that all hardware is secure and tight.

To protect your investment, wax this product after installation. Regular waxing is recommended to add a protective layer over the finish. Do not use any type of polish or wax that may contain abrasives that could damage the finish.

• For stainless steel: Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild soap may be used also to clean the Sidebars.
• For gloss black finishes: Mild soap may be used to clean the Sidebars.

Driver Side Installation Pictured

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References

• TACUSA
• TACUSA

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