DeWALT D23700 Circular saw 235 mm 1750 W User Manual

CIRCULAR SAW
D23700
User Manual

D23700 Circular saw 235 mm 1750 W

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Congratulations!
You have chosen a DEWALT tool. Years of experience, thorough product development, and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

| | D23700
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Voltage| VDC| 230
U.K. & Ireland only|  V| 230/115
Type| | 2
Power input| W| 1,750
No-load speed| min-¹| 4,700
Depth of cut| mm| 86
Blade diameter| mm| 235
Blade body thickness| mm| 1.6
Blade bore| mm| 30
Bevel angle adjustment| |  0–45°
Weight| kg| 8.4
 LPA (sound pressure)| dB(A)| 101
 K PA (sound pressure uncertainty)| dB(A)| 3
 L WA (sound power)| dB(A)| 110
KWA (sound power uncertainty)| dB(A)| 3

Vibration total values (triax vector sum) determined according to EN 60745-1, EN60745-2-5:
Vibration emission value ah

The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

WARNING: The declared vibration emission level represents the main applications of the tool. However, if the tool is used for different applications, with different accessories, or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintaining the tool and the accessories, keeping the hands warm, and organization of work patterns.

Fuses

Definations: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
Denotes risk of electric shock.
**** Denotes risk of fire.

EC-Declaration of Conformity
MACHINERY DIRECTIVE

D23700
DEWALT declares that these products described under “technical data” are in compliance with: 2006/42/EC, EN 60745-1, EN 60745-2-5. These products also comply with Directive 2004/108/EC. For more information, please contact DEWALT at the following address or refer to the back of the manual. The undersigned is responsible for the compilation of the technical file and makes this declaration on behalf of DEWALT.

Horst Grossmann
Vice President of Engineering and Product
Development
DEWALT, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
31.12.2009

WARNING: To reduce the risk of injury, read the instruction manual.

General Power Tool Safety Warnings

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. WORK AREA SAFETY
   a) Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
   c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. ELECTRICAL SAFETY
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

3. PERSONAL SAFETY
   a) Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to a power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

4. POWER TOOL USE AND CARE
   a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use the power tool, accessories and tool bits, etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. SERVICE
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional Specifi c Safety Rules for Circular Saw
Safety Instructions for All Saws
**DANGER:**
a) Keep hands away from the cutting area and the blade. Keep your second hand on the auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
b) Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
c) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
d) Never hold pieces being cut in your hands or across your leg. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
e) Hold the power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and shock the operator.
f) When ripping always use a rip fence or straight-edge guide. This improves the accuracy of the cut and reduces the chance of blade binding.
g) Always use blades with the correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing a loss of control.
h) Never use damaged or incorrect blade washers or bolts. The blade washers and bolts were specially designed for your saw, for optimum performance and safety of operation.

Further Safety Instructions for All Saws
Causes and operator prevention of kickback:

• kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
• when the blade is pinched or bound tightly by the kerf closing down, the blade stalls, and the motor reaction drives the unit rapidly back toward the operator;
• if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a) Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backward, but kickback forces can be controlled by the operator, if proper precautions are taken.

b) When the blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
c) When restarting a saw in the workpiece, center the saw blade in the kerf and check those saw teeth are not engaged in the material. If the saw blade is binding, it may walk up or kick back from the workpiece as the saw is restarted.
d) Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut, and near the edge of the panel.
e) Do not use dull or damaged blades.
Unsharpened or improperly set blades produce narrow kerfs causing excessive friction, blade binding, and kickback.
f) Blade depth and bevel adjusting locking levers must be tight and secure before making a cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
g) Use extra caution when making a “plunge cut” into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.

Safety Instructions for Saws with a Pendulum Blade Guard

a) Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of the cut.
b) Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. The lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
c) Lower guard should be retracted manually only for special cuts such as “plunge cuts” and “compound cuts.” Raise the lower guard by retracting the handle and as soon as the blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
d) Always observe that the lower guard is covering the blade before placing the saw down on the bench or floor. An unprotected, coasting blade will cause the saw to walk backward, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released.

Additional Safety Instructions for All Saws with Riving Knife
a) Use the appropriate riving knife for the blade being used. For the riving knife to work, it must be thicker than the body of the blade but thinner than the tooth set of the blade.
b) Adjust the riving knife as described in this instruction manual. Incorrect spacing, positioning, and alignment can make the riving knife ineffective in preventing kickback.
c) Always use the riving knife except when plunge cutting. The Riving knife must be replaced after plunge cutting. A Diving knife causes interference during plunge cutting and can create kickback.
d) For the riving knife to work, it must be engaged in the workpiece. The riving knife is ineffective in preventing kickback during shortcuts.
e) Do not operate the saw if the riving knife is bent. Even light interference can slow the closing rate of a guard.

Additional Safety Instructions for Circular Saws

• Wear ear protectors. Exposure to noise can cause hearing loss.
• Wear a dust mask.
• Do not use blades of larger or smaller diameters than recommended. For the proper blade, rating refers to the technical data. Use only the blades specified in this manual, complying with EN 847-1.
• Never use abrasive cut-off wheels.

Residual Risks

In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided.
These are:

• Impairment of hearing.
• Risk of personal injury due to flying particles.
• Risk of burns due to accessories becoming hot during operation.
• Risk of personal injury due to prolonged use.

Markings on Tool
The following pictograms are shown on the tool:
Read the instruction manual before use.
DATE CODE POSITION (FIG. 1)
The Date Code (ff), which also includes the year of manufacture, is printed into the housing.
Example:
2010 XX XX
Year of Manufacture

Package Contents

The package contains:
1 Circular saw
1 Parallel fence
1 Saw blade wrench
1 Instruction manual
1 Exploded drawing

• Check for damage to the tool, parts, or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

Description (fig. 1)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

a. On/off switch
b. Lock-off button
c. Front handle
d. Spindle lock
e. Dust extraction outlet
f. Saw shoe
g. Riving knife
h. Lower guard retracting lever
i. Lower blade guard
j. Saw blade
k. Bevel adjustment knob
l. Mark for bevel cut
m. Mark for straight cut
n. Depth adjustment knob
o. Parallel fence

INTENDED USE
Your D23700 circular saw has been designed for professional sawing of wood and plastic.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
This circular saw is a professional power tool.
DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate.
Your DEWALT tool is double insulated in accordance with EN 60745; therefore no earth wire is required.
WARNING: 115 V units have to be operated via a fail-safe isolating transformer with an earth screen between the primary and secondary winding.
If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organization.

Mains Plug Replacement (U.K. & Ireland Only)
If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good-quality plugs. Recommended fuse: 13 A.
Using an Extension Cable
If an extension cable is required, use an approved 3–core extension cable suitable for the power input of this tool (see technical data). The minimum conductor size is 1.5 mm²; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of injury, turn the unit off and disconnect the machine from the power source before installing and removing accessories, before adjusting or changing setups, or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury.
Depth of Cut Adjustment (fig. 1, 2)

1. Loosen the depth adjustment knob (n).
2. Move the shoe (f) to obtain the correct depth of cut.
3. Tighten the depth adjustment knob (n).

WARNING: For optimal results, allow the saw blade to protrude from the workpiece by about 3 mm (see inset in figure 2).

Bevel Adjustment (fig. 3)
The bevel angle can be adjusted between 0° and 45°.

1. Loosen the bevel adjustment knob (k).
2. Set the bevel angle by tilting the saw shoe (f) until the mark indicates the desired angle on the scale.
3. Tighten the bevel adjustment knob (k).

Shoe Adjustment for 90° Cuts (fig. 1, 4)

1. Adjust the saw to 0° bevel.
2. Retract the blade guard using the lever (h) and place the saw on the blade side.
3. Loosen the bevel adjustment knob (k).
4. Place a square against the blade (j) and shoe (f) to adjust the 90° setting.
   – Slacken the nut (p) of the stop (q).
   – Adjust the stop (q) as required.
   – Tighten the nut (p) and the adjustment knob (k).

Replacing the Saw Blade (fig. 5)

1. Engage the spindle lock button (d) and unscrew the blade clamping screw (r) by turning counterclockwise using the hex key supplied with the tool.
2. Retract the lower blade guard (i) using the lever (h) and replace the blade (j). Reinstall the washers (s, t) in the correct position.
3. Check the direction of rotation of the blade.
4. Thread on the blade clamping screw (r) by hand to hold the washer in position. Turn clockwise.
5. Press the spindle lock button (d) while turning the spindle until the blade stops rotating.
6. Tighten the blade clamping screw firmly using the wrench.

Adjusting the Riving Knife (fig. 5)
For the correct adjustment of the riving knife (g), refer to the inset in figure 5. Adjust the clearance of the riving knife after changing the saw blade or whenever necessary.

1. Adjust the depth of cut to 0 mm to access both clamping screws (u) of the riving knife.
2. Loosen the screws (u) and pull out the riving knife to its maximum length.
3. Adjust the clearance and tighten the screw.

Adjusting the Cutting Line Marks (fig. 6)
The marks for bevel cuts (l) and for straight cuts (m) have two grooves each:

• narrow groove: for centering standard steel blades
• wider groove: for centering TCT blades

To adjust, proceed as follows:

1. With the blade locked at 90°, make a trial cut of approx. 400 mm.
2. Withdraw the saw slightly.
3. Slacken the screw (v) and align the cut (w) and the mark (m).
4. Firmly tighten the screw (v).

Both cutting line marks are now correctly adjusted.
Mounting and Adjusting the Parallel Fence (fig. 7)
The parallel fence (o) is used for cutting parallel to the edge of the workpiece.
Mounting

1. Insert the parallel fence (o) in the saw shoe (f) as shown.
2. Insert the bolt (x) into the hole (y).
3. Place the clamping bracket (z) over the bolt and tighten the locking screw (aa).

Adjusting

1. Slacken the locking screw (aa) and set the parallel fence (o) to the desired width. The adjustment can be read on the scale (bb).
2. Tighten the locking screw (aa). The marks (cc) and (dd) can be used as a guide: mark (cc): for standard steel blades and mark (dd): for TCT blades.

Prior to Operation

• Make sure the guards have been mounted correctly. The saw blade guard must be in the closed position.
• Make sure the saw blade rotates in the direction of the arrow on the blade.

OPERATION

Instructions for Use
WARNING: Always observe the safety instructions and applicable regulations.
WARNING: To reduce the risk of serious personal injury, turn the tool off and disconnect the tool from the power source before making any adjustments or removing/installing attachments or accessories.
WARNING:

• Ensure the material to be sawn is firmly secured in place.
• Apply only gentle pressure to the tool and do not exert side pressure on the saw blade.
• Avoid overloading.
• Do not use excessively worn saw blades. Do not use your saw for pocket cuts.

Proper Hand Position (fig. 8)
WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Hold the tool by the main handle (ee) and the front handle (c) to guide the saw properly.

Switching On and Off (fig. 1)
For safety reasons, the on/off switch (a) of your tool is equipped with a lock-off button (b). Press the lock-off button to unlock the tool. To run the tool, press the on/off switch  (a). As soon as the on/off switch is released the lock-off switch is automatically activated to prevent the unintended starting of the machine.
WARNING: Do not switch the tool on or off when the saw blade touches the workpiece or other materials.
WARNING: Do not operate the spindle lock while the tool is running.

Guiding the Tool (fig. 1)

• For optimum results, clamp the workpiece bottom up.
• Follow the line drawn on the workpiece using the mark (m)
• In case of a bevel angle of 45° follow the line drawn on the workpiece using the mark (l).
• Lead the cord away in line with the rear of the tool.

Dust Extraction (fig. 1)
Your tool is fitted with a dust extraction outlet (e).

• Whenever possible, connect a dust extraction device designed in accordance with the relevant regulations regarding dust emission.
• Always use a vacuum extractor designed in compliance with the applicable Directives regarding dust emission when sawing wood. Vacuum hoses of most common vacuum
  cleaners will fit directly into the dust extraction outlet.

WARNING: Do not use a vacuum extractor without proper spark protection when sawing metal.

MAINTENANCE

Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
** WARNING: To reduce the risk of injury, turn the unit off and disconnect the machine from the power source before installing and removing accessories, adjusting or changing set-ups, or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury.
Lubrication**
Your power tool requires no additional lubrication.

Cleaning
WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and an approved dust mask when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool in a liquid.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, the use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.

Protecting the Environment
Separate collection. This product must not be disposed of with normal household waste.
Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for a separate collection.
**A separate collection of used products and packaging allows materials to be recycled and used again. The reuse of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.
Local regulations may provide for a separate collection of electrical products from the household, at municipal waste sites, or by the retailer when you purchase a new product.
DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorized repair agent who will collect them on our behalf.
You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorized DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com**.

GUARANTEE

DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

• 30-DAY NO-RISK SATISFACTION GUARANTEE •
If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT •
If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorized DEWALT repair agent. Proof of purchase must be produced. Includes labor. Excludes accessories and spare parts unless failed under warranty.

• ONE-YEAR FULL WARRANTY •
If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:

• The product has not been misused;
• The product has been subject to fair wear and tear;
• Repairs have not been attempted by unauthorized persons;
• Proof of purchase is produced.
• The product is returned complete with all original components

If you wish to make a claim, contact your seller or check the location of your nearest authorized DEWALT repair agent in the DEWALT catalog or contact your DEWALT office at the address indicated in this manual. A list of authorized DEWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com

www.DEWALT.eu
United Kingdom
DEWALT
210 Bath Road
Slough, Berks SL1 3YD
Tel: 01753-56 70 55
Fax: 01753-57 21 12
www.dewalt.co.uk
N090955

References

• 2helpU
• Autorizovaný servis elektrického nářadí, půjčovna nářadí, prodejna nářadí
• BANDSERVIS
• Elektrické nářadí | Úložné systémy | Zahrada | DEWALT Česko
• Elektrické náradie | Úložné systémy | Terénne úpravy | DEWALT Slovensko

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