DOCK EDGE DE85412F Boat Lift Ramp Kit Instruction Manual

DOCK EDGE DE85412F Boat Lift Ramp Kit

Product Specifications

• Weight Capacity: 1200 lb.
• Includes: Hardware, Winch, Keel Roller, Wheels, Base Plates, Leg Caps, Leg Pipes
• Tools Required: Saw/Mitre saw, Level, Tape measure, Robertson bit screwdriver, Screwdriver, 7/16 Wrench, 3/4 Wrench, Drill, Hammer, Pen or pencil
• Lumber Required: 2x8x192 (2 pieces), 2x6x72 (2 pieces), 2x4x10′ (1 piece)

Product Usage Instructions

Step 1: Determine Ramp Width
To determine the ramp width, measure the ideal position of the wheels under the hull. This measurement will be your cross struts dimension.

Step 2: Assemble Structure
Assemble the structure using screws as shown in the provided image. Avoid inserting screws where bolts will be located to prevent interference.

Step 3: Install Winch Post
Construct the winch post using a 4×4 or two lengths of 2×4. Attach the brace with the cross beam and connect it to the structure and winch post. Add support blocks at the rear of the
winch’s cross strut and secure with screws.

Step 4: Install Hardware

1. Position the hardware parts and mark the holes with a pen or pencil.
2. Drill out the marked holes using a 7/16 drill bit.
3. Install the hardware components using the provided bolts, nuts, and lock washers.

Step 5: Assemble Wheels
Assemble the wheels with the two triangular plates and center axle bolt as shown in the instructions.

Frequently Asked Questions (FAQ)

1. Q: How long does it take to assemble the mooring ramp?
   A: The estimated time for assembly is 3-4 hours with two persons working together.

2. Q: What lumber is required for assembly?
   A: You will need 2x8x192 lumber (2 pieces), 2x6x72 lumber (2 pieces), and 2x4x10′ lumber (1 piece).

3. Q: What tools are required for assembly?
   A: The tools required include a saw/mitre saw, level, tape measure, Robertson bit screwdriver, screwdriver, 7/16 wrench, 3/4 wrench, drill, hammer, and pen or pencil.

WARNING:
Before beginning, read these instructions in their entirety to determine if this kit is right for you.
Failure to comply with these instructions could result in serious or fatal injury. Retain these instructions for future reference. Boat ramps have certain hazards associated with their use.

• Never stand behind a watercraft while it is on the ramp.
• Never allow anyone in or on the watercraft while it is on the ramp.
• Never allow anyone to operate the ramp unless they are familiar with all of the warnings in these instructions.
• Never try to stop a free wheeling winch handle. (Always keep a firm grip on the handle while the ratchet pawl is not engaged.)
• Never allow watercraft to roll free down the ramp. Injury may occur or damage to watercraft or ramp may occur.

Hardware

Tools Required:

• Saw/Mitre saw
• Level
• Tape measure
• Robertson bit screwdriver
• Screwdriver
• 7/16″ Wrench
• 3/4″ Wrench
• Drill
• Hammer
• Pen or pencil

¹ End Beam and Cross Strut length may vary depending on your boat width or type.
² Winch Post may also be one – 4″ x 4″ .

It is recommended that 2 persons assemble and install the mooring ramp. Estimated time of assembly is 3-4 hours. Before assembly can begin, you will need to take certain measurements of your boat based on its characteristics and adjust the layout based on your situation.

1. To determine the ramp width, take a measurement of the location of the ideal position of the wheels under the hull. This will be your cross struts dimension. Remember for “V” shaped hulls, the greater  the distance between the wheels, the lower the boat will be.
2. To make sure your pipes are straight, position the end of a 2″ x 8″ beam on the shore where the ramp will be installed. Position the other end of the beam 2 inches under the water surface. Using a long level maintained straight, mark a cutting line. Mark the other end of the 2″ x 8″ at 25º for the winch installation. Transfer these marks to the other beam and cut both beams.
3. Cut the 2″ x 8″ ends above the keel roller at 45º as shown.
4. Assemble the structure with screws as in image at bottom of this page. Take care not to insert screws where bolts will be located.
5. The winch post should be a 4″ x 4″ or combine two lengths of 2″ x 4″. Assemble the brace with the cross beam (may be done separately) and connect to the structure and winch post. Add 2″ x 4″ or 2″ x 6″ support blocks at the rear of the winch’s cross strut and fasten with screws.

1. Note the hardware  locations according to image at bottom of this page.You can install the hardware once the entire structure is assembled with screws or pre-assemble some sections that you will connect later.
2. Position the  hardware parts and mark the holes with a pen or pencil.
3. Drill out marked  holes with  the 7/16″  drill bit.
4. Install the hardware components with the 3/8″ x 2-1/2″ bolt, nut & lock washer combination.
5. Install the Winch using the 3/8″ x 4-1/2″ bolt, nut, lock & flat washer combination.

1. Assemble the wheels as shown with the 2 triangular plates and the center axle bolt.
2. Mark the structure at the distances shown in bottom image with dashes at 1 inch from the top of the beam.
3. Position the wheels by aligning the holes on your marks and note the location of the holes to be drilled with a pen or pencil.
4. Drill the holes and install the wheels and adjust the assemblies as necessary.
5. Slide the pipes into the leg holders and tighten temporarily tighten with one of the leg holder hex bolts. Install the base plates roughly 6″ from the ends of the pipes.
6. Move the ramp to its intended location. If the ramp floats, hammer the posts deeper into the ground for a better footing. Once the ramp is in position, place the leg caps on the leg pipes.
7. Depending on the quality of the bed where the ramp will rest, you may need to use larger base plates or to add planks in the water under the base plates to prevent the pipes from sinking.
8. Remove the ramp from the water during winter to prevent ice damage.

300 New Huntington Rd, Woodbridge, ON, L4H 0R4
www.dockedge.com

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