DOCK EDGE DE85420F 2000lb Boat Ramp Wheel Kit Installation Guide
- June 1, 2024
- DOCK EDGE
Table of Contents
DE85420F 2000lb Boat Ramp Wheel Kit
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Specifications:
- Weight Capacity: 2000 lb.
- Recommended Lumber:
- 2 x 8 x 16′ – 2 pieces
- 2 x 6 x 8′ – 2 pieces
- 2 x 4 x 10′ – 1 piece
- Assembly Time: 3-4 hours
Product Usage Instructions:
Pre-Assembly Preparation:
It is recommended that 2 persons assemble and install the
mooring ramp. Before starting assembly, take measurements of your
boat and adjust the layout accordingly.
Assembly Steps:
1. Determine Ramp Width:
Measure the ideal position of the wheels under the hull to
determine the cross struts dimension. For V-shaped hulls, increase
the distance between wheels for lower boat positioning.
2. Structure Assembly:
Assemble the structure using wood screws as shown in the image.
Avoid placing screws where bolts will be inserted later.
3. Winch Post Installation:
Construct the winch post using a 4 x 4 or two 2 x 4 lengths.
Attach the brace with the cross beam and connect to the structure
and winch post. Add support blocks at the rear of the winch’s cross
strut and secure with screws.
4. Hardware Installation:
-
Position hardware parts and mark hole locations.
-
Drill holes using a 7/16 drill bit.
-
Install hardware components using the provided bolt, nut &
lock washer combinations. -
Install the Winch using the specified bolt, nut, lock &
flat washer combination.
FAQ:
Q: Can I assemble the mooring ramp alone?
A: It is recommended to have two persons for assembly due to the
size and weight of the ramp.
Q: What tools are required for assembly?
A: You will need a saw/mitre saw, level, tape measure, Robertson
bit screwdriver, screwdriver, 7/16 wrench, 3/4 wrench, drill,
hammer, pen or pencil.
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1 2000 lb. BOAT RAMP WHEEL KIT
WARNING: Before beginning, read these instructions in their entirety to
determine if this kit is right for you. Failure to comply with these
instructions could result in serious or fatal injury. Retain these
instructions for future reference. Boat ramps have certain hazards associated
with their use. · Never stand behind a watercraft while it is on the ramp. ·
Never allow anyone in or on the watercraft while it is on the ramp. · Never
allow anyone to operate the ramp unless they are familiar with all of the
warnings in these instructions. · Never try to stop a free wheeling winch
handle. (Always keep a firm grip on the handle while the ratchet pawl is not
engaged.) · Never allow watercraft to roll free down the ramp. Injury may
occur or damage to watercraft or ramp may occur.
Hardware:
A
B
Inside Washer
Corners Plates
6 x
18 x
C
Leg Holders
2 x
D
Winch 1 x
E
Keel Roller
1 x
F
Wheels 8 x
Base Plates
2 x
Leg Caps 2 x
Leg Pipes
2 x
Tools Required: Saw/Mitre saw Level Tape measure Robertson bit screwdriver Screwdriver 7/16″ Wrench 3/4″ Wrench Drill Hammer Pen or pencil
Lumber Required: Qty.
2″ x 8″ x 16′
2
2″ x 6″ x 8′
2
2″ x 4″ x 10′
1
Fasteners Included:
Qty. Size
For Hardware: Carriage Bolts with Nuts and Lock Washers
36
3/8″
For Winch: Carriage Bolts with Nuts, Lock and Flat Washers 3
3/8″
Stainless Steel Truss Head Screws
6
8
Wood Screws for Frame Assembly
50
10
Wood Screws for Wheel Assembly
40
10
Length 2-1/2″ 4-1/2″ 1″ 3″ 1/2″
Parts Required:
Qty. Size Length
Side Beams
2
2″ x 8″ 192″ (16′)
End Beam (for leg holders)
1
2″ x 6″ 72″ (6′) ¹
Cross Struts
5 or 6 2″ x 6″ 21″ ¹
Winch Post
2
2″ x 4″ 29″ ²
Winch Post Brace
1
2″ x 4″ 23″
Post Brace Enforcement
2
2″ x 4″ 6″
¹ End Beam and Cross Strut length may vary depending on your boat width or type. ² Winch Post may also be one – 4″ x 4″ .
It is recommended that 2 persons assemble and install the mooring ramp. Estimated time of assembly is 3-4 hours. Before assembly can begin, you will need to take certain measurements of your boat based on its characteristics and adjust the layout based on your situation.
300 New Huntington Rd, Woodbridge, ON, L4H 0R4
www.dockedge.com
03LAB11147 v5
2 2000 lb. BOAT RAMP WHEEL KIT
It is recommended that 2 persons assemble and install the mooring ramp.
Estimated time of assembly is 3-4 hours. Before assembly can begin, you will
need to take certain measurements of your boat based on its characteristics
and adjust the layout based on your situation.
1 To determine the ramp width, take a measurement of the location of the ideal
position of the wheels under the hull. This will be your cross struts
dimension. Remember for “V” shaped hulls, the greater the distance between the
wheels, the lower the boat will be.
2 To make sure your pipes are straight, position the end of a 2″ x 8″ beam on the shore where the ramp will be installed. Position the other end of the beam 2 inches under the water surface. Using a long level maintained straight, mark a cutting line. Mark the other end of the 2″ x 8″ at 25º for the winch installation. Transfer these marks to the other beam and cut both beams.
WATERLINE
3 Cut the 2″ x 8″ ends above the keel roller at 45º as shown.
4 Assemble the structure with screws as in image at bottom of this page. Take care not to insert screws where bolts will be located.
25º NOTE: The winch post can be installed inside or outside the wood frame
depending on your need. You can also choose to cut the ends at 25º.
23″
BRACE
25º
Cross member Support block
144″
5 The winch post should be a 4″ x 4″ or combine two lengths of 2″ x 4″. Assemble the brace with the cross beam (may be done separately) and connect to the structure and winch post. Add 2″ x 4″ or 2″ x 6″ support blocks at the rear of the winch’s cross strut and fasten with screws.
96″
48″
25º
300 New Huntington Rd, Woodbridge, ON, L4H 0R4
www.dockedge.com
1 Note the hardware locations according to image at bottom of this page.
A
B
Inside Washer
Corners Plates
6 x
18 x
C
Leg Holders
2 x
3 2000 lb. BOAT RAMP WHEEL KIT
D
Winch 1 x
E
Keel Roller
1 x
You can install the hardware once the entire structure is assembled with screws or preassemble some sections that you will connect later.
2 Position the hardware parts and mark the holes with a pen or pencil.
3 Drill out marked holes with the 7/16″ drill bit.
4 Install the hardware components with the 3/8″ x 2-1/2″ bolt, nut & lock washer combination.
5 Install the Winch using the 3/8″ x 4-1/2″ bolt, nut, lock & flat washer combination.
B
B
A
D
B
A
B
B
B
A
B
A
B
300 New Huntington Rd, Woodbridge, ON, L4H 0R4
B
C
B
B
A
B
B E
B
A
B
B
B
B
C
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4 2000 lb. BOAT RAMP WHEEL KIT
F
Wheels 8 x
Base Plates
2 x
Leg Caps 2 x
Leg Pipes
2 x
2 Add the base to the wheel assembly. Position the axle on the base so that
there is a lean to the center of the ramp. Note that the bottom of the axle
“T” has a curved edge which serves to hinder the rocking movement thereby
keeping the wheels leaning towards the center of the ramp.
4 Screw the wheel bases to the structure.
1 Assemble the wheels as shown above with the flat washers and the pins.
3 Position the wheels according to the distances proposed in the image at
bottom of this page. A ramp with 3 pairs of wheels will support a 2000 lb.
boat, while 4 pairs of wheels will guide up to 2500 lbs.
5 Slide the pipes into the leg holders and tighten temporarily tighten with
one of the leg holder hex bolts. Install the base plates roughly 6″ from the
ends of the piles.
6 Move the ramp to its intended location. If the
7 Depending on the quality of the bed where the
8 Remove the ramp from the water during winter
ramp floats, hammer the
ramp will rest, you may
to prevent ice damage.
Leg Pipes deeper into the
need to use larger base
ground for a better footing.
plates or to add planks in
6″
Once the ramp is in position, the water under the base
place the leg caps on the leg plates to prevent the pipes
pipes.
from sinking.
4 PAIRS 108″ 3 PAIRS 108″
76″
44″
60″
300 New Huntington Rd, Woodbridge, ON, L4H 0R4
12″ 12″
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