VOLLRATH 40858 Vacuum Packing Machine Owner’s Manual

VOLLRATH 40858 Vacuum Packing Machine

Product Information

Specifications

• Model: Junior
• Item Number: 40858
• Edition: 10 – 2015
• Document Number: 1500387
• Voltage: 26291-l ml

Product Usage Instructions

Maintenance
Regular maintenance is essential for the proper functioning of the vacuum packing machine. Refer to the maintenance section in the manual for detailed instructions.

Vacuum Packaging Machine Care
Proper care of the vacuum packaging machine ensures longevity and efficient operation. Clean the machine regularly and follow the care guidelines provided in the manual.

Troubleshooting
If you encounter any issues with the machine, refer to the troubleshooting section of the manual for possible solutions. Do not attempt to repair the machine yourself if you are unsure.

Disposal of the Machine or Its Parts
When disposing of the machine or its parts, follow the recommended guidelines to ensure proper disposal and minimize environmental impact. Contact local authorities for guidance on
disposal methods.

Useful Advice on Packaging and Preservation of Foods
Follow the advice provided in the manual for packaging and preserving foods to maintain freshness and quality. Proper packaging techniques can extend the shelf life of food products.

Approximate Preservation Times
Refer to the preservation times table in the manual to understand how long different types of foods can be preserved using the vacuum packing machine.

FAQ

1. Q: How often should I perform maintenance on the machine?
   A: Regular maintenance is recommended, typically every 3-6 months depending on usage. Refer to the maintenance schedule in the manual for specific guidelines.

2. Q: Can I use this machine for packaging liquids?
   A: It is not recommended to use this machine for packaging liquids as it may damage the machine and compromise the sealing process. Only use it for solid or dry foods.

INTRODUCTION

This manual contains the instructions for the use and maintenance of the VACUUM PACKAGING MACHINE.
Compliance with the instructions contained in this manual will ensure safe use and correct operation of the machine. BEFORE USING THE VACUUM PACKAGING MACHINE, CAREFULLY READ THESE INSTRUCTIONS.
The manufacturer declines any liability if these instructions are not followed.

GENERAL SAFETY AND ACCIDENT PREVENTION
DANGER

• Do not touch the machine with wet hands.
• Do not touch the machine when barefoot.
• In case of breakdown or malfunction, switch off the machine and unplug it.
• Do not leave the machine exposed to athmospheric agents; do not put it in water.
• Do not let children or incapable people use the machine.
• Always unplug the machine before carrying out any operation other than vacuum packing.
• Switch the machine off and unplug it when not used.
• Do not pull the power cord to unplug the machine.
• Frequently check the condition of the power cord; if necessary have it replaced by only an authorized Technical Assistance Centre.
• In case of repair or replacing parts, only use original spare parts.
• In case of incompatibility between the power plug and your socket, have it replaced by an authorized Technical Assistance Centre.

PAY ATTENTION TO THE SYMBOLS GIVEN IN THIS MANUAL.

COMMERCIAL USE ONLY

CAUTION: To provide continued protection against risk of electric shock connect to properly grounded outlets only
WARNING: FOR CONTINUED PROTECTION AGAINST FIRE AND ELECTRIC SHOCK REPLACE ONLY WITH MARKED FUSE.

DANGER SYMBOLS
GENERAL DANGER: this symbol warns that if the described operations are not correctly performed, the operator is exposed to risks or the machine could be damaged.
ELECTRIC DANGER: this symbol signals the possibility of an electrical danger.
BURNING DANGER: this symbol warns of danger of burns.
NOTE: this symbol indicates a very important note or warning.

INFORMATION SYMBOLS

• Before using the machine, carefully read the instructions contained in this manual.
• Before starting any maintenance operation, disconnect the power supply and consult this instruction manual.

VACUUM PACKAGING MACHINE
INTENDED USE
This machine has been designed and developed for vacuum packaging of dry products with bags or vacuum containers. This appliance was designed, made and marketed according to the following regulations:
UL 963, CSA C22.2 No.68, NSF / ANSI 169.

IMPROPER MACHINE USE
The vacuum packaging machine described in this instruction manual has been designed and built only for the above-mentioned use.

IDENTIFICATION OF THE MANUFACTURER
Head Office:
The Vollrath Company LCC
1236 North 18th Street
Sheboygan, WI 53081
Tel. 800-628-0832, Fax. 920-459-5462

SPECIFIC OPERATING INSTRUCTIONS

GENERAL INSTRUCTIONS
Your vacuum packaging machine has undergone strict checks and tests before shipment. After having removed the packing, ensure that the machine is not damaged; in case of doubt do not use it but return it immediately to the retailer. Packaging (plastic bags, etc) must be kept out of reach of children, or dispersed in the atmosphere.

PLATE
The product nameplate is located on the bottom part of your VACUUM PACKAGING MACHINE.

TECHNICAL DATA

TECHNICAL DATA

WEIGHT| Kg.| 6
DIMENSIONS (X×Y×Z)| mm.| 360×285×140
LENGTH OF SEAL (J)| mm.| 310
BAG TYPE AND MAXIMUM BAG WIDTH|

mm.

| 300
MAXIMUM POWER ABSORPTION| W| 380
PUMP POWER| W| 85
NOMINAL PUMP SPEED| lt/min.| 11
PROTECTION FUSE| Volt. Ampere| 115V – 5A
PUMP TYPE| | SELF LUBRICATING
FINAL PRESSURE| bar/PSI| 0,15 bar / 2.17 PSI
HOUSING| | STAINLESS STEEL
ELECTRIC CONNECTION| V / Hz| 115 / 60
COMAND BOARD| | DIGITAL WITH 6 BUTTONS
FUSES| Ampere| **** F5X20 5A

INSTALLATION
IMPORTANT: Before plugging in the vacuum packaging machine, carefully read this instruction manual.

GENERAL USAGE INSTRUCTIONS

1. Firstly, make sure the voltage of your electricity supply matches that given on the machine dataplate (A).

2. Only insert the plug in the power socket and remove it when the machine is switched off:
   CAUTION: To provide continued protection against risk of electric shock, connect to properly grounded outlets only.
   To reduce the risk of electric shock, this product has a polarized plug (one blade is wider than other). This plug is intended to fit in a polarized outlet only one way. When the plug does not fit fully in the outlet, reverse the plug. When it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. Always grip the plug; never pull on the power cord (see Fig. 1).
   DO NOT ATTEMPT TO VACUUM PACK LIQUIDS! THE PRODUCT MUST BE CHILLED IN THE REFRIGERATOR FOR AT LEAST 2÷3 HOURS, SO THAT IT IS DRY AND COLD. DAMAGE TO THE MACHINE CAUSED BY SUCKING LIQUIDS IS NOT COVERED BY WARRANTY.
   Do not touch the sealing bar (B) after sealing because it becomes very hot.
   KEEP THE VACUUM PACKAGING MACHINE OUT OF THE CHILDREN’S REACH.

3. Do not use knives or other sharp utensils to remove any residuals on the sealing bar: always wait until it is cold and use tools that are not sharp or pointed.

4. For any problems (faulty operation, technical assistance) contact customer service for assistance.
   THE SAFETY OF THIS MACHINE IS ONLY GUARANTEED IF THE MACHINE HAS BEEN CORRECTLY EARTHED.
   THE MANUFACTURER DECLINES ANY LIABILITY FOR DAMAGE CAUSED BY FAILURE TO COMPLY WITH THE ELECTRICAL SAFETY REGULATIONS.

FUNCTIONS OF BUTTONS AND MAIN COMPONENTS

Given below are the functions of the various buttons on the machine and the main components. See the following section for information on how to use the vacuum packaging machine.

Legenda:

1. ON switch ON/OFF.
2. Switch for automatic use of the vacuum packaging machine.
3. Switch for manual use of the vacuum packaging machine.
4. Pump start button.
5. Sealing switch.
6. Sealing time switch.
7. Sealing intensity adjustment.
8. Movable lid.
9. Sealing bar with teflon protection strip.
10. Seal.
11. Reference notches.
12. Suction nozzle.

VACUUM CREATION

The vacuum can be created both AUTOMATICALLY and MANUALLY by following the instructions given below.

AUTOMATIC MODE
VACUUM CREATION INSIDE OF CHANNELLED VACUUM BAGS

• Connect the appliance to a power socket.
• Switch the machine on by pressing the button (1) “ON/OFF” until all the lights on the buttons come on briefly.
• Check sealing intensity by making sure that the third indicator of “SEAL TIME” and light “AUTOMATIC” are on. Regulate sealing intensity by checking the thickness of the bag to seal selecting the right setting by pushing “SEAL TIME”.
• Lift the machine lid (A – Fig. 1).
• Insert the opening of the “channelled” bag containing the dry and cold product to be packed inside the limits of the seal (B) and place the end of the bag on the reference notches (C).
• Lower the lid (A – Fig. 2), press the “AUTOMATIC” button and lightly press the lid: the machine completes the vacuum cycle, seals the bag and releases the lid at the end of the cycle.

MANUAL MODE
VACUUM CREATION INSIDE OF CHANNELLED VACUUM BAGS

• Connect the appliance to a power socket.
• Switch the machine on by pressing the button (1) “ON/OFF” until all the lights on the buttons come on briefly.
• Check sealing intensity by making sure that the third indicator of “SEAL TIME” is on. Regulate sealing intensity by checking the thickness of the bag to seal selecting the right setting by pushing “SEAL TIME”.
• Lift the machine lid (A – Fig. 3).
• Insert the opening of the “channelled” bag containing the dry and cold product to be packed inside the limits of the seal (B) and place the end of the bag on the reference notches (C).
• Press “MANUAL” button lower the lid (A – Fig. 4), and press down lightly on the lid: once the required vacuum level has been reached, press the button “SEAL” to start sealing; when the sealing operation has been completed the machine will be ready for sealing another bag.

STOPPING OF PACKAGING CYCLE
If the packaging cycle has to be stopped for any reason, (suction of liquids, bag not correctly positioned, etc.) carry out the following:

• Press the button (1) “ON/OFF” to stop the appliance.
• Press the button (1) “ON/OFF” again to release the movable lid (A – Fig. 2).

USE OF THE PACKAGING MACHINE ONLY AS A SEALER

• Connect the appliance to a power socket.
• Switch the machine on by pressing the button (1) “ON/OFF” until all the lights on the buttons come on briefly.
• Adjust sealing intensity according to the thickness of the bag by pressing the button “SEAL TIME” (for very thin bags select the smallest LED (1); select the largest LED (4)) for thicker bags.
• Select the manual mode by pressing the button “MANUAL” (LED on).
• Lift the machine lid (A).
• Place the opening of the bag containing the product to be packed on the sealing bar (B).
• Lower the movable lid of the appliance, select manual mode by pressing the button “MANUAL” and lightly press down on the lid.
• After 3-4 seconds press button “SEAL”. The machine will seal the bag and automatically stop afterwards.

When finished using the machine, press “ON/OFF”. Unplug the machine to completely disconnect the power supply.

ATTENTION: IMPORTANT INFORMATION

NEVER SUCK LIQUIDS: THIS CAN BLOCK THE PUMP AND BREAK THE VACUUM SENSOR. THE PRODUCT MUST BE CHILLED IN THE REFRIGERATOR FOR AT LEAST 2÷3 HOURS, SO THAT IT IS DRY AND COLD. ANY DAMAGE TO THE MACHINE CAUSED BY SUCKING LIQUIDS IS NOT COVERED BY WARRANTY.
The seal must be visible and even without any signs of melting or burning (see figure).

RESIDUAL HAZARDS

• This appliance runs on electricity.
• To reduce the residual hazards, avoid improper use.
• Only use the vacuum packaging machine for its specified purpose. Do not allow children to use or play with the packaging machine.

SPARE PARTS: GENERAL WARNINGS
When ordering spare parts, please always indicate the following data:

• MACHINE SERIAL NUMBER (see dataplate)
• PART CODE NUMBER
• QUANTITY OF PARTS REQUIRED

MAINTENANCE

Unplug the machine before cleaning it or carrying out any maintenance work!
For any repairs, if possible contact an authorized Technical Assistance Centre. Only use original spare parts.

VACUUM PACKAGING MACHINE CARE
The quality of the vacuum and sealing depends on proper cleaning of your VACUUM PACKAGING MACHINE. Make sure to periodically clean the machine using a damp cloth. Whenever sealing bags, ALWAYS firstly check the sealing bar (A), and if it is not clean use a damp cloth for cleaning. The surface of the sealing bar is delicate and can be damaged if cleaned with different materials from those indicated.
WARNING! Do not start cleaning when the bar is hot: DANGER OF BURNS.

To disinfect the inlet nozzle proceed as follows:

• Connect the appliance to current socket.
• Power the packaging machine by pressing button (1) ON-OFF until all signal lights on the buttons briefly switch-on.
• Lift the appliance mobile door (B).
• Press the PUMP button leaving the pump to function for a few minutes.
• Press button (1) ON-OFF to terminate the cycle.

TROUBLESHOOTING

suitable power socket._
Damaged power cord.| Check the condition of the power cord.
Blown fuse.| _Make sure fuse (A) is correctly fitted and not blown. _Contact an authorized assistance centre.
Damage to the vacuum packaging machine.| Contact the Technical Assistance Centre.
Insufficient vacuum in bag.| The bag leaks.| Change the type of bag.
Sharp edges perforate the bag.| Use thicker bags.
Bag opening dirty.| Use a new bag, make sure to keep the opening clean.
Inefficient pump (only for machines equipped with filter).| Liquids sucked during vacuum creation.| Empty and clean the filter on machines fitted with that accessory; contact an authorized assistance centre.
The quality of sealing gets worse.| Sealing bar dirty.| Clean the sealing bar .
Bar covering Teflon strip worn.| Replace the Teflon strip. Contact an authorized assistance centre.

DISPOSAL OF THE MACHINE
DISPOSAL OF THE MACHINE OR ITS PARTS
When disposing of the vacuum packaging machine or its parts, remember that through ecological disposal useful materials can be recycled.
The machine doesn’t contain any substances or components harmful to the health of man or the environment, since it is made from completely recyclable or normally disposable materials. Demolition operations must be carried out by specialized and authorized companies. Before starting the dismantling phase, make sure that there is adequate space around the machine in order to comfortably carry out the operations. In any case, make sure the every part of the machine is disposed of in accordance the laws of the country where the machine is used.

FROM THE MANUFACTURER
We thank you for the trust put in us. The manufacturer reserves the right to make any technical and/or aesthetic changes to the product at any time and without notice.

USEFUL ADVICE ON PACKAGING AND THE PRESERVATION OF FOODS

Here are some fundamental rules to follow for perfect results in the kitchen. Do not try to use the system to preserve products that have already gone off or are deteriorated from a nutritional standpoint; lost quality cannot be recovered.

• If using bags for preserving raw or cooked foods, remember to arrange them in an even way in order to facilitate the exit of air, and do not overfill them because it could negatively affect the airtight seal.
• Washed fruit and vegetables should be dry, in order to avoid the stagnation of liquids which could make them soft, and to prevent the suction of liquids by the packaging machine.
• To preserve meat for a reasonably long time, remember to chill it in the refrigerator for at least 2 hours to slow the action of bacteria proliferation. Before putting the meat products under vacuum, dry them in order to obtain a good percentage of absence of air. For meat with bone, e.g. chops, cutlets, etc., cover it with aluminium foil, to prevent the perforation of the bag.

USEFUL ADVICE ON PACKAGING

• Regarding fish, wash it thoroughly, remove the scales, clean it and remove the gills, dry it and, like for meat, chill it before vacuum packaging. Preserve in the refrigerator at a temperature not above +3°.
• For hard cheeses, such as Parmesan, Pecorino etc., no special measures are required, whereas for soft cheeses, to prevent them from being squashed it is advisable to wrap them in cellophane or similar, or preserve them in the cheese and cold meats container, using the special vacuum containers and covers.
• For dressed pork products, and salads, if the special vacuum covers are used no special measures are required. If you wish to pack the products in bags, dry them before proceeding with packaging.
• For sauces, proceed as follows: after preparing them in your usual way, pack them in glass jars, then pasteurize them in the microwave for 12 minutes at max. power.
• Place the container in water and ice to cool the sauce, then carry out vacuum packaging, pouring the product in the special vacuum container.

APPROXIMATE PRESERVATION TIMES
The following preservation times are only approximate and depend on the initial quality of the product to be preserved, the preservation temperature, the cooling time, in the case of cooked foods, the degree of vacuum reached as well as the quality of the vacuum bag used.

FRESH SALADS:
kept under vacuum in the refrigerator they stay fresh, crisp and qualitatively intact for up to 12 days.

FRESH CHEESE PRODUCTS:
they will keep for up to 20 days.

FRESH FISH:
up to 7 days.

FRESH MEAT:
up to 15 days.

SERVICE AND REPAIR
Serviceable parts are available on Vollrath.com.
To avoid serious injury or damage, never attempt to repair the unit or replace a damaged power cord yourself. Do not send units directly to The Vollrath Company LLC. Please contact Vollrath Technical Services for instructions. When contacting Vollrath Technical Services, please be ready with the item number, model number (if applicable), serial number, and proof of purchase showing the date the unit was purchased.

WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.
This warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.
The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty. For complete warranty information, product registration and new product announcement, visit www.vollrath.com.

The Vollrath Company, L.L.C.
1236 North 18th Street Sheboygan, WI 53081-3201 U.S.A.
Main Tel: 800.624.2051 or 920.457.4851
Main Fax: 800.752.5620 or 920.459.6573
Customer Service: 800.628.0830
Canada Customer Service: 800.695.8560

Technical Services
techservicereps@vollrathco.com
Induction Products: 800.825.6036
Countertop Warming Products: 800.354.1970
All Other Products: 800.628.0832
www.vollrath.com
© 2015 The Vollrath Company L.L.C.

References

• Maxi | Wunderweib
• Commercial Foodservice & Kitchen Equipment | Vollrath Foodservice
• Commercial Foodservice & Kitchen Equipment | Vollrath Foodservice

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