WEN DF5600X Dual Fuel Generator Instruction Manual
- June 1, 2024
- WEN
Table of Contents
- WEN DF5600X Dual Fuel Generator
- Specifications
- Product Usage Instructions
- FAQs
- SPECIFICATIONS
- INTRODUCTION
- SAFETY INFORMATION
- ASSEMBLY & ADJUSTMENTS
- STARTING YOUR GENERATOR
- USING YOUR GENERATOR
- 8 wire
- 10 wire #12 wire #14 wire #16 wire
- MAINTENANCE
- TRANSPORTATION & STORAGE
- TROUBLESHOOTING GUIDE
- WIRING DIAGRAM
- WARRANTY STATEMENT
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
WEN DF5600X Dual Fuel Generator
Specifications
GENERATOR
- Rated Wattage: Gasoline – 4500 Watts, LPG – 4050 Watts
- Surge Wattage: Gasoline – 5600 Watts, LPG – 5000 Watts
- Rated Voltage: 120V
- Rated Amperage: Gasoline – 37.5A, LPG – 33.75A
- Phase: Single
- Frequency: 60 Hz
- Product Dimensions:
- With Wheel & Handle Kit: 25.98 in. x 21.85 in. x 27.17 in.
- Without Wheel & Handle Kit: 22.44 in. x 16.93 in. x 18.50 in.
- Product Weight:
- With Wheel & Handle Kit: 112.99 Pounds
- Without Wheel & Handle Kit: 106.92 Pounds
ENGINE
- Engine Type: 4-Stroke, OHV, Single Cylinder with Forced Air Cooling System
- Engine Displacement: 224cc
- Fuel Tank Capacity: 4.36 Gallons (16.50 L), 87 Octane Minimum
- Oil Capacity: 20.3 fl. oz. (0.60 L)
- Half-Load Run Time: Gasoline – 12.5 Hours, LPG – 8 Hours on a 20-lb LPG Tank
- Lubrication System: Splash Lubrication
- Spark Plug Type: Torch F7RTJC (NGK BP6ET)
- Spark Plug Gap: 0.028 in. – 0.031 in. (0.7mm – 0.8mm)
- Spark Plug Torque: 20 – 22 ft-lbs (27 – 30 Nm)
- Battery: 12V, 7Ah, Lead-Acid
Product Usage Instructions
Before Operating
- Unpacking & Packing List: Ensure all components are present as per the packing list.
- Know Your Generator: Familiarize yourself with the different parts and controls of the generator.
- Assembly & Adjustments: Follow the assembly instructions to set up the generator correctly.
- Generator Preparation: Fill the fuel tank with the recommended fuel type and oil as per specifications.
Operation & MaintenanceTo ensure proper operation and longevity of your generator:
- Maintain proper oil levels and change oil as recommended.
- Keep the generator clean and free from debris.
- Check spark plug condition and gap periodically.
- Store the generator in a dry and secure place when not in use.
To purchase accessories for your tool, visit WENPRODUCTS.COM
FAQs
Q: Where can I find replacement parts and updated instruction manuals? A: Visit WENPRODUCTS.COM for replacement parts and the latest instruction manuals.
Q: What should I do if I need technical support or have product-related queries? A: For technical support or product questions, contact customer service at 1-847-429-9263 during business hours (M-F 8AM-5PM CST).
Q: How can I ensure safe operation of the generator? A: Follow all safety information provided in the manual, pay attention to warnings and cautions, and operate the generator as intended for reliable service.
“`
MODEL DF5600X
5600W ELECTRIC START DUAL FUEL GENERATOR
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-847-429-9263 (M-F 8AM-5PM CST)
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest
standards for dependability, ease of operation, and operator safety. When
properly cared for, this product will supply you years of rugged, trouble-free
performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for its intended purpose, you
will enjoy years of safe, reliable service.
For replacement parts and the most up-to-date instruction manuals, visit
WENPRODUCTS.COM
To purchase accessories for your tool, visit WENPRODUCTS.COM
Magnetic Oil Dipstick (Model 55201) Weatherproof Generator Cover, Medium
(Model 56406) High-Altitude Kit (Part DF5600X-HA36 and DF5600X-HA68)
2
SPECIFICATIONS
GENERATOR
Rated Wattage
Surge Wattage Rated Voltage Rated Amperage Phase Frequency Product Dimensions
Product Weight
Gasoline: 4500 Watts LPG: 4050 Watts Gasoline: 5600 Watts LPG: 5000 Watts 120V 37.5A (Gasoline), 33.75A (LPG) Single 60 Hz With Wheel & Handle Kit: 25.98 in. x 21.85 in. x 27.17 in. Without Wheel & Handle Kit: 22.44 in. x 16.93 in. x 18.50 in. With Wheel & Handle Kit: 112.99 Pounds Without Wheel & Handle Kit: 106.92 Pounds
ENGINE
Engine Type Engine Displacement Fuel Tank Capacity Oil Capacity
Half-Load Run Time
Lubrication System Spark Plug Type Spark Plug Gap Spark Plug Torque Battery
4-Stroke, OHV, Single Cylinder with Forced Air Cooling System 224cc 4.36 Gallons (16.50 L), 87 Octane Minimum 20.3 fl. oz. (0.60 L) Gasoline: 12.5 Hours LPG: 8 Hours on a 20-lb LPG Tank Splash Lubrication Torch F7RTJC (NGK BP6ET) 0.028 in. – 0.031 in. (0.7mm – 0.8mm) 20 – 22 ft-lbs (27 – 30 Nm) 12V, 7Ah, Lead-Acid
3
INTRODUCTION
Thanks for purchasing the WEN 5600-Watt Dual Fuel Generator. Refer to the
illustration below for the location of the serial number on the specifications
label. Record the generator information in the spaces provided below. If
assistance for information or service is required, please contact customer
service by calling 1-847-429-9263, M-F
8-5 CST; you will be asked to provide the following generator information when
calling.
Generator Model Number: DF5600X Date of Purchase:
___ Purchased From:
____ Serial Number:
Serial Number
SERVICE RECORD
Record the service dates of your generator in the chart below. Please perform
maintenance checks and operations according to the “Maintenance” section of
the manual.
Service Record
Date
Date
Date
Date
Date
Date
Change Oil
Change Spark Plug
Clean Fuel Tank
Clean Air Filter
Clean Spark Arrestor
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your
generator at least once a month for 20 to 30 minutes. Start the generator
according to the instructions and plug a small load in to make sure the outlet
is producing electricity.
4
SAFETY INFORMATION
WARNING! Before operating the generator, make sure to read all safety warnings
and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire or serious injury.
SAFETY INTRODUCTION
Safety is a combination of common sense, staying alert, and knowing how your
tool works. This manual contains important information regarding the
generator’s potential safety concerns, as well as preparation, operation, and
maintenance instructions. Before operating this generator, be sure to read and
observe all warnings and instructions both on the generator labels and in this
instruction manual. Failure to follow all instructions listed below may result
in personal injury.
NOTE: The following safety information is not meant to cover all possible
conditions and situations that may occur. WEN reserves the right to change
this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool
does not exactly match this manual, please visit wenproducts.com for the most
up-to-date manual or contact customer service at
1-847-429-9263, M-F 8-5 CST.
Keep this manual available to all users during the entire life of the tool and
review it frequently to maximize safety for both yourself and others.
SAVE THESE SAFETY INSTRUCTIONS.
SAFETY SYMBOLS
The purpose of following safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations, deserve your
careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutes for proper accident prevention measures.
DANGER: indicates a hazard, which, if not avoided, will result in death or
serious injury.
WARNING: indicates a hazard, which, if not avoided, could result in death or
serious injury.
CAUTION: indicates a hazard, which, if not avoided, might result in minor or
moderate injury.
CAUTION! when used without the alert symbol, indicates a situation that could
result in damage to the machine.
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for
SORE (Small Off Road Equipment), are certified to operate on regular unleaded
gasoline, and may include the following emission control systems: (EM) Engine
Modifications and (TWC) Three-Way Catalyst (if so equipped).
QUESTIONS? PROBLEMS?
In order to answer questions and solve problems in the most efficient and
speedy manner, contact customer service at
1-847-429-9263, M-F 8-5 CST or email
[email protected].
5
GENERATOR SAFETY WARNINGS
DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison gas you
cannot see or smell. If you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, crawl spaces, or other partially
enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Using a fan or opening windows and doors does NOT supply enough fresh air.
ONLY use a generator outside and far away from windows, doors, and vents.
These openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a
battery-powered or batterybackup CO alarm in the home. If you start to feel
sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly
flammable and explosive gasoline vapors, which can cause severe burns or even
death, if ignited. A nearby open flame can lead to explosion even if not
directly in contact with gasoline.
· Do not operate near open flame, heat, or any other ignition source. Do not
smoke near the generator. · Always operate on a firm, level surface. · Always
turn generator off before refueling. Allow generator to cool for at least 2
minutes before removing
fuel cap. Loosen cap slowly to relieve pressure in tank. · Do not overfill
fuel tank. Gasoline may expand during operation. Do not fill to the top of the
tank. Allow for
expansion. Always check for spilled fuel before operating. · If fuel spills,
move the generator at least 30 feet away from the spill and wipe clean any
spilled fuel before
starting the engine. · Empty fuel tank before storing or transporting the
generator.
WARNING! If this generator is used as a supply for a building’s wiring system,
the generator must be installed by a qualified electrician and connected to a
transfer switch as a separately derived system in accordance with all
applicable laws and electrical codes and the National Electrical Code, NFPA
70. The generator shall be connected to a transfer switch that switches all
conductors excluding the equipment grounding conductor. The frame of the
generator shall be connected to an approved grounding electrode.
CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals and
produces exhaust known to the State of California to cause cancer, birth
defects and other reproductive harm.
6
GENERATOR SAFETY WARNINGS
WARNING! Do not let comfort or familiarity with the product replace strict
adherence to product safety rules. Failure to follow the safety instructions
may result in serious personal injury.
BUTTON OR COIN CELL BATTERY SAFETY INFORMATION
PLEASE READ THE FOLLOWING CAREFULLY: 1. Remove and immediately recycle or
dispose of used batteries according to local regulations and keep away from
children. Do NOT dispose of batteries in household trash or incinerate.
2. Even used batteries may cause severe injury or death.
3. Call a local poison control center for treatment information.
4. The compatible battery type is CR2032 and the nominal battery voltage is
3V.
5. Non-rechargeable batteries are not to be recharged.
6. Do not force discharge, recharge, disassemble, heat above 158ºF, or
incinerate. Doing so may result in injury due to venting, leakage or explosion
resulting in chemical burns.
NOTE: THIS PRODUCT CONTAINS NON-REPLACEABLE BATTERIES.
OPERATING ENVIRONMENT
1. Using a generator indoors can kill you in minutes. Only use a generator
outside and far away from windows, doors and vents.
2. Do not smoke near the generator.
3. Do not operate near open flame, heat, or flammable materials. This
generator may emit highly flammable and explosive gasoline vapors, which can
cause severe burns or even death if ignited. A nearby open flame can lead to
an explosion even if it isn’t directly in contact with gasoline.
4. Do not expose the generator to rainy or wet conditions; doing so
significantly increases the risk of electrical shock. Never handle the
generator, electronic devices, or any cord while standing in water, while
barefoot, or when hands or feet are wet.
5. Always operate the generator on a dry, firm, level surface.
6. The generator should have at least 5 feet of clearance from buildings or
other equipment during operation.
7. Do not allow children or non-qualified persons to operate the generator.
7
GENERATOR SAFETY WARNINGS
WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury.
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electricity. If you do not run it often, it will greatly shorten the generator’s lifespan and void the warranty.
GENERATOR PREPARATION
1. Always ground the generator before using it to maximize safety (see
“Ground the Generator” section).
2. Do not overfill fuel tank, as gasoline may expand during operation. Do not
fill to the very top of the tank. Leave room for gasoline expansion. Always
check for spilled fuel before operating.
3. If any part of the generator, electrical device or power cord is broken,
damaged, or defective, make sure it is repaired or replaced before operation.
Service should only be performed by a qualified technician. Do not use
receptacles or cords that show signs of damage, such as broken or cracked
insulation.
4. Use a ground fault circuit interrupter (GFCI) in highly conductive areas
such as metal decking or steel work. Extension cords with in-line GFCIs are
recommended for these operations to maximize safety.
5. If connecting the generator to a building’s electrical system for standby
power, you MUST consult a qualified electrician and install a transfer switch.
Such connections must comply with local electrical laws and codes. Failure to
comply can create a back-feed, which may result in serious injury or death to
utility workers.
6. Never modify the generator in any way. Modifying or using the machine for
any other purpose for which it is not designed may result in serious injuries,
machine damage and voiding of the warranty.
GENERATOR OPERATION
1. Only use the generator for its intended purposes. Modifying or using the
generator for operations for which it was not designed may cause hazards and
personal injury.
2. Do not touch bare wires or receptacles (outlets).
3. Do not turn on electrical devices until after they are connected to the
generator. 8
4. Do not exceed the wattage capacity of the generator by plugging in more
electrical devices than the unit can handle. This could damage the generator
and/or connected electrical devices. Check the operating voltage and frequency
requirements of all electrical devices prior to plugging them into the
generator.
5. Allow generator to run for several minutes before connecting electrical
devices. Do not start or stop engine with electrical devices plugged in to the
receptacles. Failure to do so could damage the generator and/or connected
electrical devices.
6. Generators vibrate in normal use. During and after the use of the
generator, inspect both the generator as well as extension and power supply
cords for damage resulting from vibration.
7. Do not touch hot parts. This generator produces heat when running.
Temperatures near exhaust can exceed 150ºF (65ºC). Allow generator to cool
down after use before touching engine or areas of the generator that become
hot during use.
8. Turn off all connected electrical devices before stopping the generator.
9. Always turn generator off before refueling. Allow generator to cool for at
least 2 minutes before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
10. Turn the engine switch and fuel selector knob to “OFF” position when the
engine is not running.
11. Empty fuel tank before storing or transporting the generator. Do not
store generator or gasoline near furnaces, water heaters, or any other
appliances that produce heat or have automatic ignitions. Store the generator
and fuel away from sparks, open flames, pilot lights, heat and other sources
of ignition.
12. Always wash hands after handling generator.
UNPACKING & PACKING LIST
UNPACKING
With the help of a friend or trustworthy foe, such as one of your in-laws,
carefully remove the generator from the packaging and place it on a sturdy,
flat surface. Make sure to take out all contents and accessories. Do not
discard the packaging until everything is removed. Check the packing list
below to make sure you have all of the parts and accessories. If any part is
missing or broken, please contact customer service at
1-847-429-9263 (M-F 8-5 CST), or email
[email protected].
PACKING LIST
Components
Handle Assembly
Handle Pin (1) Handle Bracket (1)
M8 Hex Nut (1) M8x48 Hex Bolt (1)
Generator Foot Support Assembly
M8x16 Hex Bolts (4)
Handle (1)
Wheel Assembly
Accessories
M6x40 Hex Bolt (4)
Funnel (1)
M6 Hex Nut (4) Foot Assembly (2)
Wheels (2) Axle Pins (2) R-Clips (2) Washer (2)
Wrenches (2) (8-10mm, 10-13mm)
Spark Plug Socket (1)
Screwdriver (1) 9
KNOW YOUR GENERATOR
TOOL PURPOSE
Portable generators provide you with power when and where you need it most.
Refer to the following diagrams to become familiarized with all the parts and
controls of your generator. The components will be referred to later in the
manual for assembly and operation instructions.
GENERATOR
Fuel Gauge Control Panel
Choke Lever Fuel Valve Recoil Starter Air Filter
Fuel Tank Cap
LPG Inlet Oil Fill Dipstick
Battery Foot Supports
Wheels
Handle 10
Spark Plug
KNOW YOUR GENERATOR
CONTROL PANEL
1
2
3
4
5
6
7
12 11
10
98
1. Engine Switch Start the engine using this switch.
2. Data Meter Displays voltage, frequency, total runtime (HHHH), and session
runtime (HH:MM). Press the MODE button to switch between displays.
3. Main Breaker (37A)
4. Fuel Selector Switch Easily switch between gasoline or LPG before or
during operation. See p. 24 for more information.
5. Circuit Breaker (20A)
6. AC 120V NEMA L5-30R Receptacle (30A) Multipurpose outlet.
7. AC 120V NEMA 5-20R Duplex Receptacles (20A) Standard household outlets
provide 120V 60Hz power.
8. Circuit Breaker (30A)
9. Grounding Nut Ground generator to reduce risk of electric shock.
10. AC 120V NEMA TT-30R RV Receptacle (30A) Standard RV connector.
11. CO WATCHDOG Carbon Monoxide Monitor Measures the accumulation of
poisonous CO gas while the generator is running. If the level of CO gas gets
too high, the CO Watchdog system will automatically shut down the generator.
See p. 26 for more information.
12. Low Oil Alert Illuminates if the oil level is too low.
11
ASSEMBLY & ADJUSTMENTS
WARNING! Do not turn the generator on until it is fully assembled according to
the instructions. Read through and become familiarized with the following
procedures of handling and adjusting your generator. Failure to follow the
safety instructions may result in serious personal injury.
· Never use the handle as a lifting point to support the entire weight of the
generator. Only use the handle to pull the generator with the help of the
wheels.
· Use caution when collapsing the handle. Hands and fingers could get caught
and pinched.
ASSEMBLY
Refer to the packing list on p. 9 to gather the proper parts and tools for
installing the feet, wheels, and handles. NOTE: There are different sizes of
bolts/nuts; be sure to use the proper bolts/nuts for each assembly step.
Fig. A 3
INSTALLING THE FOOT SUPPORTS (FIG. A)
The foot supports are installed on the base of the generator, towards the
rear, opposite the control panel.
1 2
1. Prepare a set of blocks on level ground (a 4×4 block of wood works well). Place the generator on the blocks. Have someone help you lift the generator.
2. Align the holes on the foot bracket (Fig. A – 1) with the holes on the generator frame. Slide two M6x40 hex bolts (Fig. A – 2) through the foot bracket and generator frame and secure them using two M6 hex bolts (Fig. A – 3). Tighten the 4 bolts using the included wrench. Repeat for the other foot support.
Fig. B
INSTALLING THE WHEELS (FIG. B)
The wheels are installed on either side of the generator, to-
3
wards the front, beside the control panel.
1
1. Align the wheel (Fig. B – 1) with the hole on the genera-
tor frame. Slide the axle pin (Fig. B – 2) through the wheel,
washer (Fig. B – 3), and generator frame. Repeat for the other wheel.
1 6
2. Insert the R-clip (Fig. B – 4) through the hole in the axle
pin and lock the wheel in place. Repeat for the other wheel. 2
INSTALLING THE HANDLES (FIG. C)
The handle is installed on the rear of the generator, opposite
the control panel.
1. Secure the handle bracket (Fig. C – 1) to the generator frame (Fig. C – 2) using four M8x16 bolts (Fig. C – 3).
2
Fig. C 3 7
5
2. Fit the handle (Fig. C – 4) into the handle bracket. Make
4
sure that the holes align properly. Slide the handle pin (Fig.
C – 5) through the bottom holes of the handle and handle
bracket as shown in Fig. C.
3. Secure the handle to the handle bracket using an M8x48 bolt (Fig. C – 6) and an M8 nut (Fig C – 7) through the top holes of the handle and handle bracket as shown in Fig. C. 12
GENERATOR PREPARATION
REMOVING THE SHIPPING BRACKET
Your generator is shipped with a red shipping bracket (Fig. D – 1) in order to
prevent machine damage during shipping. Make sure to remove the red shipping
bracket before operating your generator. Failure to do so could lead to engine
damage.
Fig. D
1. With the help of another person, place generator on an
elevated platform such as table or workbench. Make sure the
generator is stable. Remove the red shipping bracket. Do not tilt the generator as there may be remaining oil inside the
1
crankcase from testing.
The following section describes the necessary steps to prepare the generator
for use. If you are unsure about how to perform any of the steps, please call
1-847-429-9263 M-F 8-5 CST for customer
service. Failure to perform these steps properly can damage the generator or
shorten its life.
STEP 1 – ADD / CHECK OIL
The generator is shipped without oil. User must add the proper amount of oil
before operating the generator for the first time. The oil capacity of the
engine crankcase is 20 fl. oz. (0.60 L).
ENGINE OIL RECOMMENDATIONS
Select good quality detergent oil bearing the American Petroleum Institute
(API) service classifications SJ, SL, or SM (synthetic oils may be used).
Select the SAE viscosity grade of oil that matches the expected operating
temperature.
°F -20
30W
10W-30
Synthetic 5W-30
0
20 32 40
60
80
· 30W Engine Oil Temperatures above 40°F
· 10W-30 Engine Oil Temperatures between 0°F – 40°F
· Synthetic 5W-30 Engine Oil
100
All temperature ranges
°C -30
-20
-10
0
10
20
30
40
Instructions continue on the next page.
13
GENERATOR PREPARATION
To add oil, follow these steps:
1. Place the generator on a level surface. Make sure the engine is off before
adding or checking oil.
Fig. 1 1
CAUTION: Keep the generator level! Tilting the generator to assist in filling will cause oil to flow into the wrong areas of the engine and cause damage.
Fig. 2
2. Turn the dipstick (Fig. 1 – 1) counterclockwise until it is Upper Level
unscrewed from the engine.
Fill Line
3. Using an oil funnel or appropriate dispenser, slowly add oil into the oil fill, being careful not to overfill the unit. Fill the crankcase until you can see the oil coming halfway up the oil fill threads (Fig. 2).
4. Reinstall the oil dipstick and firmly tighten it. Wipe clean any spilled oil.
Lower Level Fill Line
For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The generator is equipped with a low-oil sensor and will not start without a sufficient amount of oil.
Fig. 3
To check oil level (before every subsequent start):
1. Place the generator on a level surface. Make sure the engine is off before adding or checking oil.
Upper Limit
2. Remove and wipe the dipstick with a clean rag.
3. Insert the dipstick into the oil fill without screwing it in. Remove the dipstick to check the oil mark (Fig. 3).
Lower Limit
If the oil mark covers less than one half of the dipstick, slowly add oil until the oil mark reaches to the top of the dipstick.
4. Wipe clean any oil leaks and firmly tighten the dipstick.
Fig. 4
OIL LEVEL SHUTDOWN
To protect the unit from damage, the generator is equipped with a low-oil-
pressure shutoff that will automatically stop the engine when the oil level is
too low. The low oil alert light (Fig. 4) will turn ON to remind you that the
engine oil level is low and needs to be refilled.
The oil level of the engine should be checked before each start
to ensure that the engine crankcase contains sufficient lubri-
1
cant.
TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your generator’s oil compartment to help preserve the engine and extend your generator’s lifespan.
14
GENERATOR PREPARATION
STEP 2 – ADD / CHECK FUEL
FUEL OPTION A: GASOLINE
WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly
flammable and explosive gasoline vapors, which can cause severe burns or even
death, if ignited. A nearby open flame can lead to explosion even if not
directly in contact with gasoline.
· Do not operate near open flame, heat, or any other ignition source. Do not
smoke near the generator. · Always operate on a firm, level surface. · Always
turn generator off before refueling. Allow generator to cool for at least 2
minutes before removing
fuel cap. Loosen cap slowly to relieve pressure in tank. · Do not overfill
fuel tank. Gasoline may expand during operation. Do not fill to the top of the
tank. Allow for
expansion. Always check for spilled fuel before operating. · If fuel spills,
move the generator at least 30 feet away from the spill and wipe clean any
spilled fuel before
starting the engine. · Empty fuel tank before storing or transporting the
generator.
Use ONLY fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. The generator performs best with ethanol-free gasoline. DO NOT use gasoline with over 10% ethanol. The capacity of the fuel tank is 4.36 US gallons (16.50 L). Do not mix oil with gasoline.
To add gasoline: 1. Make sure the generator is shut OFF and on a level
surface. Unscrew the fuel cap (Fig. 5 – 1) and set it aside. The fuel cap may
be tight and hard to unscrew.
2. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill.
NOTE: Do not fill the fuel tank to the very top. If you do so, gasoline will
expand and spill during use, even with the fuel cap in place.
3. Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.
To check fuel level: Check the fuel gauge (Fig. 5 – 2) on top of the fuel
tank. If the fuel level is low, refill the fuel tank before starting your
generator for the next time.
IMPORTANT:
· Avoid getting dirt or water into the fuel tank. · Keep gasoline away from
sparks, open flames,
pilot lights, heat, and other sources of ignition. · Gasoline can age in the
tank and make starting
difficult. Never store the generator for more than 2 months with fuel in the
tank. · Never use an oil/gasoline mixture. · Never use old gasoline.
Fig. 5 1
2
15
GENERATOR PREPARATION
FUEL OPTION B: LIQUID PETROLEUM GAS (LPG)
DANGER! Explosion and fire. LP vapors are extremely flammable and explosive.
Do not use or store LP cylinder in a building, garage or enclosed area.
Failure to do so will result in death or serious injury.
WARNING! Explosion and fire. The cylinder valve should be turned OFF (closed)
when generator is not in use. Failure to do so could result in death or
serious injury. · Always keep the LPG cylinder in an upright position. · When
transporting and storing, keep cylinder secured in an upright position with
cylinder valve turned off. Keep cylinders ventilated and away from heat when
in a vehicle. · Liquid Petroleum Gas (LPG) is highly flammable and explosive.
Flammable gas under pressure can cause a fire or explosion if ignited. · In
any petroleum gas fire, flames should not be extinguished unless the fuel
supply valve is turned OFF. If a fire is extinguished and a supply of fuel is
not turned OFF, an explosion hazard could be created. · RISK OF BURNS. Contact
with liquid contents of cylinder will cause freeze burns to the skin. If
liquid contents contacts skin or eyes, seek immediate medical attention. ·
When exchanging LPG cylinders, be sure the cylinder valve is of the same type.
FUEL OPTION B: LIQUID PETROLEUM GAS (LPG) (CONT.)
· You can use LPG tanks with Type 1, right hand Acme threads with this
generator. Verify that the qualification date on tank has not expired. Do not
use rusted or damaged cylinders. · All new cylinders must be purged of air and
moisture prior to filling. Used cylinders that have not been plugged or kept
closed must also be purged. · The purging process should be done by the
propane gas supplier. (Cylinders from an exchange supplier should have been
purged and properly filled by supplier).
16
GENERATOR PREPARATION
To connect your generator to an LPG cylinder: 1. Take off the safety caps from
the cylinder valve, generator-mounted regulator, and regulator connecting hose
ends.
2. With the LPG tank closed, attach the first-stage regulator to the valve.
Turn the regulator’s plastic coupling right (clockwise) to tighten the
assembly onto the LPG tank (Fig. 6).
3. Connect the other end of the hose to the generator’s onboard regulator
with a 3/4 in. (19mm) wrench (not supplied) (Fig. 7 – 1).
4. Turn the LPG tank valve ON and check for leaks by spraying soapy water to
check the connections. If bubbles appear, become larger in size, or increase
in number, a leak exists. This must be corrected before using the generator.
Contact your local Independent Authorized Service Dealer (IASD) for
assistance.
NOTE: You can use Teflon (or other tape) to help seal the connection between
the regulator hose and the generator.
CAUTION! Always position the LPG cylinder so the connection between the valve
and regulator won’t cause sharp bends or kinks in hose.
WARNING! Risk of burns. Contact with liquid contents of cylinder will cause
freeze burns to the skin. If liquid contents contacts skin or eyes, seek
immediate medical attention.
WARNING! When transporting and storing, keep cylinder secured in an upright
position with cylinder valve turned off. Keep cylinders ventilated and away
from heat when in a vehicle.
Fig. 6
Fig. 7 1
17
GENERATOR PREPARATION
STEP 3 – CONNECTING THE BATTERY
WARNING! Battery gives off explosive hydrogen gas. · Keep the battery away
from sparks, flames, and cigarettes. · Do not connect or disconnect the
battery while the generator is running. · Service or use the battery only in
well ventilated areas.
WARNING! Battery contains sulfuric acid. Battery acid is poisonous. Tilting
the generator with the battery installed can cause battery acid to spill.
· Wear protective clothing and eye wear when servicing the battery. · Keep out
of the reach of children. · Do not tilt the generator with the battery
installed. · If battery acid gets on your skin, wash with water immediately. ·
If battery acid gets in your eyes, flush with water for at least 15 minutes
and call a doctor immediately.
If battery acid is swallowed, call a doctor immediately. Drink a large amount
of water or milk. Then drink the milk of magnesia or vegetable oil.
WARNING! Use only genuine WEN batteries with your generator (part no.
GN5602X-064). Use of other batteries may induce premature product failure and
could pose a safety risk.
To connect the battery: 1. Connect the two ends of the quick connector on the
battery (Fig. 8 – 1) to connect the battery to the generator’s system. Make
sure the battery is secured to the generator frame by the battery strap.
NOTE: The generator can be run with the battery disconnected or with no charge
using the recoil starter. You may use either gasoline or LPG.
IMPORTANT: If you do not plan to use the generator for an extended period of
time, we recommend DISCONNECTING the quick-connector. This will protect the
battery from losing its charge. After disconnecting the quick-connector, cover
the ends of the cable with an insulator such as electrical tape.
Alternatively, you can use a trickle charger (not included) to maintain
battery charge. 18
ABOUT THE BATTERY
1. DO NOT INCINERATE BATTERY. Do not throw the battery into an open fire as
this poses a risk of explosion. Do not ignite the battery or expose it to
fire. 2. AVOID DAMAGE AND SHOCKS. Immediately replace batteries that have been
dropped from a height of more than one meter (3 feet) or those that have been
exposed to violent shocks, even if the housing of the battery appears to be
undamaged. The battery cells inside the battery may have suffered serious
damage. In such instances, please read the waste disposal information for
proper battery disposal. 3. DO NOT CRUSH, DROP OR DAMAGE BATTERY. Do not use
the battery if it has sustained a sharp blow, been dropped, run over or has
been damaged in any way (e.g. pierced with a nail, hit with a hammer, stepped
on, etc.). 4 DO NOT DISASSEMBLE. Incorrect reassembly may pose a serious risk
of electric shock, fire or exposure to toxic battery chemicals. If battery or
charger are damaged, call WEN customer service at
1-847-429-9263 for assistance. 5. DO
NOT SHORT CIRCUIT. Batteries will short circuit if a metal object makes a
connection between the positive and negative contacts on the battery. Do not
place the battery near anything that may cause a short circuit, such as paper
clips, coins, keys, screws, nails and other metallic objects. A short-
circuited battery poses a risk of fire and severe personal injury.
Fig. 8
1
For more information on your battery quick-connectors, scan the
QR code or visit the link below: http://bit.ly/44sb6C2
GENERATOR PREPARATION
STEP 4 – GROUND THE GENERATOR
To reduce the risk of electric shock and to maximize safety, the generator
should be properly grounded.
Ground the generator by tightening the grounding nut (Fig. 9 – 1) on the front
control panel against a grounding wire. A generally acceptable grounding wire
is a No. 12 AWG (American Wire Gauge) stranded copper wire.
This grounding wire should be connected at the other end to a copper, brass,
or steel grounding rod that is driven into the earth. Wire and grounding rods
are not included with the generator.
NOTE: Grounding codes can vary by location. Contact a local electrician to
check the area codes.
Fig. 9 1
WARNING! Failure to properly ground the generator increases your risk of electric shock.
HIGH ALTITUDE OPERATION ABOVE 3000 FEET
The fuel system on this generator may be affected by operation at high
altitudes. Proper operation can be ensured by installing an altitude kit at
altitudes higher than 3000 feet above sea level. At elevations above 8000
feet, the engine may experience a decrease in performance, even with the
proper altitude kit. Operating this generator without said kit may increase
the engine’s emissions and decrease both fuel economy and performance.
You can order the kit at wenproducts.com by searching part DF5600X-HA. There
are two kits – one for altitudes between 3000 and 6000 feet (part no. DF5600X-
HA36), and the other for altitudes from 6000 to 8000 feet (part no. DF5600X-
HA68). This kit should be installed by a qualified mechanic. Refer to the
instructions included with your altitude kit for more information about
installation.
NOTE: The high altitude kit must be installed for operation above 3000 feet.
WARNING! To prevent serious injury from fire, follow the kit installation procedures in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke near the generator. Warranty will be void if adjustments are not made for high altitude use.
CAUTION: Engines with the high-altitude kit installed operated at lower
altitudes could cause severe engine damage and affect emissions compliance. Be
sure to uninstall the high altitude kit when operating at altitudes below 3000
feet.
After completing the above preparation, the generator is ready to be started.
19
STARTING YOUR GENERATOR
Before starting the generator, make sure you have read and performed the steps
in the “Generator Preparation” section of this manual. If you are unsure about
how to perform any of the steps in this manual please call 1-847429-9263 M-F
8-5 CST for customer service.
DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison gas you
cannot see or smell. If you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER
use a generator inside homes, garages, crawl spaces, or other partially
enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Using a fan or opening windows and doors does NOT supply enough fresh air.
ONLY use a generator outside and far away from windows, doors, and vents.
These openings can pull in generator exhaust. Even if you use a generator
correctly, CO may leak into the home. ALWAYS use a battery-powered or
batterybackup CO alarm in the home. If you start to feel sick, dizzy, or weak
after the generator has been running, move to fresh air RIGHT AWAY. See a
doctor. You may have carbon monoxide poisoning.
WARNING! The exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects, or other reproductive harm.
WARNING! Do not operate generator near open flame or flammable materials This
generator may emit highly flammable and explosive gasoline vapors, which can
cause severe burns or even death if ignited. A nearby open flame can lead to
explosion even if it isn’t directly in contact with gasoline. Do not smoke
near the generator.
WARNING! This generator produces powerful voltage, which can result in
electrocution. WARNING! Do not use in rainy or wet conditions. Do not touch
bare wires or receptacles (outlets). Do not allow children or non-qualified
persons to operate. WARNING! Generator should only be connected to electrical
devices, either directly or with an extension cord. NEVER connect to a
building electrical system without a qualified electrician and connected to a
transfer switch as a separately derived system. Such connections must comply
with local electrical laws and codes. Failure to comply can create a back-
feed, which may result in serious injury or death to utility workers.
To maximize safety, ALWAYS ground the generator before using it. See section
“Ground the Generator”.
Use a ground fault circuit interrupter (GFCI) in highly conductive areas such
as metal decking or steel work. GFCIs are available in-line with some
extension cords.
CAUTION! Disconnect all electrical loads from the generator before attempting
to start.
BEFORE STARTING THE GENERATOR
1. Verify that the generator is outside on a dry, level surface with at least
two feet of clearance on all sides. 2. To maximize safety, check that the
generator is properly grounded (see “GROUND THE GENERATOR”). 3. Check that
there is a sufficient level of oil in the crankcase. Add oil if necessary (see
“ADD / CHECK OIL”). 4. Make sure that there is enough gasoline in the fuel
tank (or LPG in the LPG cylinder). Add fuel if necessary (see “ADD / CHECK
FUEL”). 5. Make sure that the battery is connected (see “CONNECTING THE
BATTERY”). 6. Make sure all electrical devices are unplugged from the
generator during ignition otherwise it will be difficult for the engine to
start. 20
STARTING YOUR GENERATOR
STARTING THE GENERATOR
1. To use gasoline, turn the fuel valve (Fig. 10 – 1) to the ON position. To
use LPG, make sure all of the LPG connectors and hoses are well connected and
sealed. Turn the fuel valve to the OFF position, then open the LPG tank valve.
2a. Turn the fuel selector switch on the panel to the appropriate fuel
(gasoline or LPG).
2b. If using LPG, prime the engine. To do this, move the choke lever (Fig. 11
– 1) to the CLOSED position, then gently pull the recoil starter (Fig. 11 – 2)
1 – 3 times. 3a. If using gasoline, turn the choke lever (Fig. 11 – 1) to the
1 CLOSED position.
3b. If using LPG, turn the choke lever (Fig. 11 – 1) to the OPEN position.
Fig. 10 1
Fig. 11
2
Option A: Electric Start 4. Push the engine switch (Fig. 12) to the START
position and hold for 2-3 seconds until the engine starts, then release.
NOTE: The battery is shipped partially charged, in order to maximize its
service life, and may not have enough charge to start the engine during the
first use of the generator. If you have trouble starting the generator the
first time using electric start, use the pull start option and allow the
generator to run for a few hours to charge the battery.
Fig. 12
Option B: Pull Start
4a. Push the engine switch (Fig. 12) to the ON position.
4b. Place one hand on the generator to hold it in place, and pull on the
recoil starter handle (Fig. 11 – 2) slowly until a slight resistance is felt.
Then pull quickly to start the engine. Return cord gently into the machine.
Never allow the cord to snap back.
NOTE: If engine fails to start, repeat step 3.
ENGINE BREAK-IN PROCEDURE
The procedure below should be followed when you receive your generator in
order to prolong the engine’s service life. This procedure helps to seat the
piston rings properly in the cylinder, and will reduce overall wear on the
engine.
For the first 8 hours of operation, vary the load,
5. Once the engine starts, turn the choke lever to OPEN.
but keep it at or below 50% of the generator’s
rated wattage, if possible. If your generator is
6. Allow the generator to run for several minutes before attempt- equipped with an Eco-mode switch (only ap-
ing to connect any electrical devices. This allows the generator to plicable for certain inverter generators), engage
stabilize its speed and temperature.
Eco-mode periodically during the first 8 hours.
NOTE: If you have repeated failed attempts to start the engine, After the first 8 hours, change the oil, then
please consult the troubleshooting guide. If problems persist, change it again after the first 25 hours. You may
please call please call 1-847-429-9263 M-F 8-5 CST.
run the generator at full load after the 8-hour
oil change. Refer to the Recommended Main-
tenance Schedule in Table 4 for the full mainte-
nance schedule.
21
USING YOUR GENERATOR
CALCULATING THE WATTAGE OF YOUR DEVICE(S)
Connect electrical devices running on AC current according to their wattage
requirements. Calculate the total running wattage and starting wattage of the
device(s) you wish to connect, and MAKE SURE that they are within the capacity
of your generator and the capacity of each individual outlet.
Generator Wattage Capacity
Generator Running (Rated) Watts
Generator Starting (Surge) Watts
Gasoline: 4500W
Gasoline: 5600W
LPG: 4050W
LPG: 5000W
What this means:
What this means:
The generator can produce a maximum of Some devices such as box fans require short
4500W/4050W on a continuous basis to sup- bursts of extra power in addition to the rated
ply ongoing power to your electronic devices. wattage listed by the device to start their mo-
tors.
NOTE: Also check the rated amperage for each
outlet and make sure not to overload the indi- The generator can produce a maximum watt-
vidual outlets.
age of 5600W/5000W for a short period of
time (seconds) to cover the extra starting
power required by your electronic devices.
Find the wattage information of each device you plan to connect. The information should be listed on the device or in its instruction manual.
The wattage can be calculated using this equation: Watts = Volts x Amperes
To calculate the total running watts of your To calculate the total starting watts of your
devices:
devices:
+ Add up the running wattages of all the device(s) you plan to connect
+ Add up the total running wattage of all the device(s) you plan to connect
Electronic Device Wattage
Calculation
= The total running wattage
This wattage should NOT exceed the running wattage of 4500W/4050W.
It is recommended to maintain a load at or below 4050W/3645W (90% of the rated
output) to ensure steady voltage output and to prolong the generator’s
lifespan.
+ Add the single highest ADDITIONAL starting wattage out of the device(s) you
plan to connect
= The total surge (starting) wattage
This wattage should NOT exceed the starting wattage of 5600W/5000W.
If any of either of the total calculated running watts or starting watts is
higher than the capacity of your generator, adjust the load until both wattage
requirements are met. Otherwise you will overload the generator, and cause
damage to the engine and your electrical device(s).
Table 1 – How to Calculate Wattages
22
USING YOUR GENERATOR
CALCULATING THE WATTAGE OF YOUR DEVICE(S) – CONTINUED
The chart below serves as a reference for the estimated wattage requirements
of common electrical devices. However, do not solely rely on this chart – all
electronics and appliances are built differently. Always check the wattage
listed on the electrical device before consulting this chart.
Tool or Appliance Electric Water Heater (40 Gal)
Hot Plate Saw – Radial Arm Electric Stove (Each Element)
Saw – Circular Air Compressor (1 HP) Window Air Conditioner
Saw – Miter Microwave Well Water Pump Sump Pump Refrigerator Freezer Furnace
Blower Computer Electric Drill Television Deep Freezer Garage Door Opener
Stereo Box Fan Clock Radio Security System Dvd Player / VCR Common Light Bulb
Rated (Running) Watts
Surge (Starting) Watts
4000
0
2500
0
2000
2000
1500-2800
0
1500
1500
1500
3000
1200
1800
1200
1200
1000
0
1000
1000
800
1200
800
1200
800
1300
800
0
600
900
500
0
500
500
480
0
400
0
300
600
300
0
180
0
100
0
75
0
Table 2 – Estimated Wattages of Common Electrical Appliances
NOTE: Become familiar with the functions and capacity of each component on the control panel before connecting electrical devices. See page 11 for more information about the components of the control panel. Do not overload generator or individual panel receptacles. Do not connect 50Hz or 3-phase loads to the generator.
23
USING YOUR GENERATOR
CONNECTING ELECTRICAL DEVICES
When the rated wattage requirement of each electrical device has been
determined, add these numbers to find the total rated wattage needed. If this
number exceeds the rated wattage (4500W) of the generator, DO NOT connect all
these devices. Select a combination of electrical devices with a total rated
wattage lower than or equal to the rated wattage of the generator.
CAUTION! Become familiar with the markings on the control panel before connecting electrical devices. Do not connect 3-phase or 50Hz loads to the generator.
1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilize the speed and voltage output.
2. Make sure that all devices are turned off. Start plugging in each electric device, from the highest wattage to the lowest. Check the power indicator light (green) to ensure the generator is producing power.
3. Do not overload the generator or individual panel receptacles. If an overload occurs, one or more circuit breakers will trip. Unplug all electrical devices, then press the circuit breaker to reset it. If it will not reset, wait a few minutes for it to cool down. Check the total wattage of the devices and reduce the load if it exceeds the capacity of the generator. Then, plug the loads back in one by one.
NOTE: If the reset button or circuit breaker does not reset, wait several minutes and try again. If problem still persists, please call 1-847-429-9263 M-F 8-5 CST, or email [email protected].
SWITCHING FUELS
To maximize your generator’s lifespan, we recommend removing all loads from
the generator before switching between gasoline and LPG. If this is not
possible, reduce loads as much as possible in order to ensure a smooth switch.
Your generator is rated to handle a higher load when running on gasoline than
on LPG, so keep this in mind when planning your fuel usage. To switch fuels:
Fig. 13
1. Make sure you have enough gasoline or propane. If switching to propane, make sure the propane regulator and hose are securely attached to the propane cylinder and the propane inlet on the generator, and that the propane cylinder valve is turned ON.
2. Turn the fuel selector switch (Fig. 13) to the desired fuel source.
24
USING YOUR GENERATOR
SOME NOTES ABOUT POWER CORDS
Long or thin cords can drain the power provided to an electrical device by the
generator. When using such cords, allow for a slightly higher rated wattage
requirement by the electrical device.
Device Requirements
Amps
2.5 5 7.5 10 15 20 25 30 40
Watts (120V)
300 600 900 1200 1800 2400 3000 3600 4800
Watts (240V)
600 1200 1800 2400 3600 4800 6000 7200 9600
*NR = Not Recommended
8 wire
NR NR NR NR NR 175 150 125 90
Max. Cord Length (ft) by Wire Gauge
10 wire #12 wire #14 wire #16 wire
NR
NR
375
250
NR
300
200
125
350
200
125
100
250
150
100
50
150
100
65
NR
125
75
50
NR
100
60
NR
NR
65
NR
NR
NR
NR
NR
NR
NR
Table 3 – Power Cord Requirement Guide
WARNING! Generator should only be connected to electrical devices, either directly or with an extension cord. NEVER CONNECT TO A BUILDING ELECTRICAL SYSTEM without a qualified electrician and connected to a transfer switch as a separately derived system. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
NOTE: For power outages, permanently installed, stationary generators are
better suited for providing backup power to your home. Even a properly
connected portable generator can become overloaded. This may result in
overheating or stressing the machine’s components, possibly leading to
generator failure.
CIRCUIT BREAKERS (FIG. 14)
The 30A circuit breaker protects the NEMA TT-30R outlet and the NEMA L5-30R
outlet. The 20A circuit breaker protects the NEMA 5-20R outlets. The 37A main
circuit breaker protects the entire panel. The circuit breakers will activate
when the outlets exceed the indicated amperage. When the circuit breaker
activates, turn off and disconnect the device from its respective outlet and
press the circuit breaker to reset.
Fig. 14
25
USING YOUR GENERATOR
CO SENSOR INFORMATION
The CO Watchdog carbon monoxide monitoring system (Fig. 15 – 1) measures the
accumulation of poisonous CO gas while the generator is running. If the level
of CO gas gets too high, the CO Watchdog system will automatically shut down
the generator. This system is not a substitute for an indoor CO alarm.
Fig. 15 1
Whenever the CO Watchdog system shuts down the generator, the LED on the generator control panel (Fig. 15 – 1) will blink red for at least 5 minutes after the generator is shut down. If you notice that the LED is blinking red, vacate the area immediately. Go to an open, outdoor area. Ventilate the area around the generator thoroughly before returning. Let the generator stay shut down for a few minutes before restarting the engine. This should allow carbon monoxide to dissipate from the area. If you restart the generator and the CO Watchdog detects that CO levels are still too high, it will shut down the generator again. If CO levels are low enough, the generator will run normally.
NOTE: if the generator is oriented so that the engine exhaust is blown towards the CO sensor, the generator may shut down.
Ensure that the generator is located in an open outdoor area, with the exhaust pointing away from occupied structures, and pointing away from the prevailing winds, such that those winds do not blow engine exhaust towards the sensor module. If anyone experiences dizziness, headaches, nausea, fatigue, or other symptoms of CO poisoning, get to fresh air immediately and seek the attention of a qualified medical professional. Follow all other directions in this manual regarding the connection and disconnection of electrical devices when starting or shutting down the generator.
When starting the generator, the CO Watchdog LED on the panel may flash. This indicates that the system is running a self-test procedure, and does not indicate a problem.
If the CO Watchdog LED on the panel is yellow, a system error has occurred, or the CO sensor has reached the end of its life. Contact WEN customer service (1-847-429-9263, M F 8 5 CST, or [email protected]) for assistance.
When operating your generator, please note the following:
· The CO Watchdog does not discriminate in its input; any source of carbon monoxide in the area around the generator could cause it to activate. If the CO Watchdog LED is blinking red, safety measures should be taken immediately.
· Tampering with, disconnecting, or bypassing the CO sensor could cause hazardous conditions, including but not necessarily limited to injury or death, and will void your warranty. The generator will not run with the CO sensor disconnected or bypassed, or if the CO sensor indicates an error.
· The CO sensor has a lifetime of about 7 years, and is capable of monitoring its lifetime. If your generator shows an error light several years after purchase, it may be time to replace the CO sensor. Contact WEN customer service for assistance.
26
SHUTTING OFF YOUR GENERATOR
CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with electrical devices connected and running.
OPTION 1: AUTOMATIC FUEL SHUTOFF (GASOLINE ONLY)
Your generator is equipped with automatic fuel shutoff. This feature turns off
the flow of fuel, allowing for the generator to use up the remaining fuel from
the carburetor before turning off. This prolongs the lifespan of the generator
by preventing build-up and blockages caused by stagnant fuel inside of a
carburetor.
1. Turn off all electrical devices prior to unplugging them from the
generator. Unplugging running devices can cause damage to the generator.
2. Allow the generator to run at no load for a few minutes to stabilize the
internal temperatures.
Fig. 16 1
3. Turn the fuel valve (Fig. 16 – 1) to the OFF position.
4. The engine will continue to run until the majority of the fuel in the carburetor is consumed, which takes a few minutes. It will then shut off automatically. This feature helps to prevent the carburetor from being clogged by stale fuel, extending your generator’s lifespan.
Fig. 17
6. Push the engine switch (Fig. 17) to the OFF position.
OPTION 2: MANUAL SHUTOFF
In case you are in a hurry and do not want to wait for the generator to
automatically shut down, the manual shutoff feature is available. However,
this method will leave stagnant fuel in the carburetor, possibly causing
blockages, a shortened lifespan, and other maintenance issues. If this
approach is frequently taken, make sure to drain your carburetor before any
long storage periods.
1. Turn off all electrical devices prior to unplugging them from the
generator. Unplugging running devices can cause damage to the generator.
2. Push the engine switch to the OFF position.
OPTION 3: LPG SHUTOFF
1. Turn off all electrical devices prior to unplugging them from the
generator. Unplugging running devices can cause damage to the generator. Never
start or stop the generator with electrical devices plugged in or turned on.
2. Let the engine run at no-load for several minutes to stabilize internal
temperatures of the engine and generator.
3. Make sure the fuel valve is OFF and then turn the engine switch to the OFF
position.
IMPORTANT: Always ensure that the fuel valve and the engine switch are in the OFF position when the generator is not in use.
WARNING! Allow the generator to cool down before touching areas that become hot during use.
CAUTION: Allowing gasoline to sit in the fuel tank for long periods of time
can make it difficult to start the generator in the future. Never store the
generator for extended periods of time (over 2 months) with fuel in the fuel
tank. Refer to “Storing the Generator.”
27
MAINTENANCE
Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4.
CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
If there are any questions about the maintenance procedures listed in this manual, please call 1-847-429-9263 M-F 8-5 CST or email [email protected].
Recommended Maintenance Schedule
Every 8 Hours or
Daily
Every 25 Hours
Every 3 Every 6 Months or Months or 50 Hours 100 Hours
Before Storage
As Necessary
Engine Oil
Check Level Replace
x x**
x**
x*
x
Air Filter
Check Clean
x x
Check/Clean/
Spark Plug
Regap
x
Change
x
x
Check Level
x
Fuel
Drain
x
x
Carburetor
Drain
x
x
Spark Arrestor
Check/Clean
x
- Clean/change more often under dusty conditions or operating under heavy load.
** Change the oil after the first 8 hours of operation, after the first 25 hours of operation, and every 50 hours after that.
Table 4 – Recommended Maintenance Schedule
IMPORTANT GENERATOR MAINTENANCE TIPS: · Drain your carburetor after each use and before storage to prevent it from clogging. · Do not store the generator with fuel inside the tank for more than 2 months – the fuel will go bad. · Run the generator for at least 20 minutes every month to charge the battery and maximize lifespan.
CLEANING THE GENERATOR
Keep the generator clean to prevent improper operation or machine damage from
dirt and debris. Inspect all ventilation openings on the generator. These
openings must be kept clean and unobstructed. If the generator becomes dirty,
use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen
dirt and oil and use a vacuum to pick up loose dirt. Use low pressure air (not
to exceed 25 PSI) to blow away dirt.
CAUTION! Never clean the generator when it is running! Never clean with a bucket of water or a hose. Water can get inside the working parts of the generator and cause corrosion or a short circuit.
NOTE: Failure to properly maintain the generator will void the warranty. 28
MAINTENANCE
CLEANING THE GENERATOR
Keep the generator clean to prevent improper operation or machine damage from
dirt and debris. Inspect all ventilation openings on the generator. These
openings must be kept clean and unobstructed.
If the generator becomes dirty, use a damp cloth to wipe exterior surfaces.
Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up
loose dirt. Use low pressure air (not to exceed 25 PSI) to blow away dirt.
WARNING! Never clean the generator when it is running! Never clean with a bucket of water or a hose. Water can get inside the working parts of the generator and cause corrosion or a short circuit.
CHECKING / ADDING OIL
Check the oil level before each use and every 8 hours of operation (refer to
Table 4). The oil capacity of the generator engine is 20.3 fl. oz. (0.60 L).
Add oil when the oil level is low. For proper type and weight of oil refer to
“add oil” portion of the “Generator Preparation” section. This is a critical
step for proper engine starting. The generator is equipped with a with low-oil
shut down to protect it from running without oil.
To check the oil level and add oil: 1. Make sure the generator is on a level surface. Do not tilt the generator, as oil will flow into engine areas and cause damage. Keep generator level!
2. Remove the dipstick and wipe it with a clean rag.
3. Insert the dipstick into the oil fill opening without screwing in. Remove
the dipstick to check the oil mark (Fig. 18). Add oil if the oil mark covers
less than one half of the dipstick.
Fig. 18
4. Using a funnel or appropriate dispenser, slowly add more oil. Repeat the step above until the oil mark reaches the top of the dipstick. Do not over fill.
Upper Limit
5. Reinstall dipstick and wipe clean any spilled oil with a rag.
Lower Limit
29
MAINTENANCE
DRAINING THE CARBURETOR
We recommend draining the carburetor after every use and before storing the
generator. Draining the carburetor can prevent the fuel from clogging up the
carburetor; a clogged carburetor can prevent the generator from starting.
1. With the help of another person, place the generator on an elevated platform such as a table or desk.
Fig. 19
2. Make sure that the engine switch is pressed to OFF and the fuel valve is in the OFF position. This will allow only the fuel left inside the carburetor to be drained out.
3. The carburetor (Fig. 19 – 1) can be ac-
cessed on the left of the generator, right be-
hind the air filter.
1
4. Prepare an approved gasoline-storage con-
tainer and a funnel.
2
5. Open up the carburetor drain screw (Fig. 19 – 2) with a Phillips-head screwdriver and drain out any gasoline that has built up inside the carburetor through the included funnel into the approved gasoline-storage container.
6. Once the fuel has drained, tighten the drain screw with the screwdriver.
NOTE: Make sure to drain your carburetor before storing the generator for long periods of time.
30
MAINTENANCE
AIR FILTER MAINTENANCE
Check every 50 hours of operation (refer to Table 4 – Recommended Maintenance
Schedule). Routine maintenance of the air filter helps maintain proper airflow
to the carburetor. Occasionally check that the air cleaner is free of
excessive dirt.
To inspect and clean the air filter: 1. Remove the air filter cover (Fig. 20 –
- by unscrewing the cover lock knob (Fig. 20 – 2) at the bottom of the air
filter cover.
2. Remove the foam, sponge-like air filter element from the 1 casing. Wipe excessive oil and any dirt from inside of the air filter casing.
Fig. 20
3. Check the foam, sponge-like air filter element. a) Good elements can be washed in soapy water. Dry the 2 element in clean cloth (do not twist it). Add a few drops of engine oil to the air filter element and spread it evenly. A small amount of oil left in the element is normal and necessary for the engine to work properly.
b) Damaged elements should be replaced with a new one. Replacement air filters can be purchased from wenproducts.com by searching part number DF5600X-137.
4. Reinstall the air filter element and air filter cover.
WARNING! Running the engine with a dirty, damaged or missing air filter element can result in danger to the operator and cause the engine to wear out prematurely.
SPARK ARRESTOR MAINTENANCE
Inspect and clean the spark arrestor every 100 hours of operation. The spark
arrester is located outside the muffler, which gets very hot during operation.
Allow the engine to cool completely before servicing the spark arrester. To
inspect and clean the spark arrester:
1. Remove the two Phillips-head screws that secure the spark arrestor to the muffler (Fig. 21 – 1).
Fig. 21
2. Remove the spark arrestor screen.
3. Carefully clean and remove the carbon deposits from the
spark arrestor screen with a wire brush. Replace the spark
arrestor if it is damaged (replacement spark arrestors can be
purchased from wenproducts.com by searching the part no.
1
GN5600-089).
4. Reinstall the spark arrestor in the muffler and secure it in place with the screws.
31
MAINTENANCE
SPARK PLUG MAINTENANCE
Refer to Recommended Maintenance Schedule in Table 4 for maintaining the spark
plug. The spark plug is important for proper engine operation. Check the spark
plug regularly to maintain proper engine operation. A good spark plug should
be intact, free of deposits, and properly gapped.
To inspect or replace the spark plug: 1. Gently pull on the spark plug boot (Fig. 22 – 1) to remove it. 1 Be careful not to tear any insulation or wire.
Fig. 22
2. Use the included spark plug socket (Fig. 23) to unscrew and then carefully remove the spark plug from the engine.
TIP: There is limited space for the wrench to turn. Use both rows of holes in the spark plug wrench to gain leverage to loosen the plug.
3. Visually inspect the spark plug. If it is cracked or chipped, or if the
electrodes are worn or burned, discard it and replace with a new spark plug.
We recommend replacing with a Torch F7RTJC (NGK BP6ET) spark plug (part no.
DF5600X-121), available for purchase at wenproducts.com.
Fig. 23
4. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base, then re-gap the spark plug.
5. Measure the plug gap with a spark plug gap gauge. The gap should be 0.028 in. – 0.031 in. (0.7mm – 0.8mm) (Fig. 24). Carefully adjust the gap if necessary.
Spark Plug Socket
6. Screw the spark plug back into the spark plug hole using the spark plug wrench. Do not over-tighten spark plug. Recommended tightening of spark plug is 20 – 22 ft-lbs (27 – 30 Nm).
0.7 mm – 0.8 mm
Fig. 24
7. Reinstall the spark plug boot, spark plug rubber cover, and service panel.
32
MAINTENANCE
DRAINING / CHANGING OIL
Change the oil according to the Recommended Maintenance Schedule in Table 4.
Change the oil MORE OFTEN if operating under heavy load or high ambient
temperatures. It is also necessary to drain the oil from the crankcase if it
has become contaminated with water or dirt. Changing the oil when the engine
is warm allows for more-complete drainage.
To change engine oil: 1. With the help of another person, place the generator on an elevated platform such as table or workbench.
Fig. 25
NOTE: To avoid possible gasoline spills from the carburetor bowl, drain the carburetor before draining oil.
2. Prepare an approved oil-storage container and place it below the oil drainage bolt (Fig. 25 – 1) to catch oil as it drains.
4. Use a 10mm socket to loosen and remove the oil drainage bolt, and allow oil to drain from the engine completely.
5. Replace and tighten the oil drainage bolt after the oil has drained.
NOTE: Never dispose of used engine oil in the trash or down 1 a drain. Please
call a local recycling center or auto garage to arrange proper oil disposal.
6. Unscrew the oil dipstick. Using a funnel or appropriate dispenser, add 20.3 fl. oz. (0.60 L) of clean engine oil into the oil fill. Check the oil level periodically using the dipstick. Do not over fill.
TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your generator’s oil compartment to help preserve the engine and extend your generator’s lifespan.
33
MAINTENANCE
DRAINING THE FUEL TANK
Drain and clean the fuel tank each year, or before storing the generator for
longer than two months.
To drain the fuel tank and carburetor: 1. Locate the carburetor (Fig. 26 – 1). It can be accessed on the back of the generator, right beside the air filter.
2. Prepare an approved gasoline-storage container and a funnel.
3. Remove the fuel cap (Fig. 27 – 1) and turn the fuel valve (Fig. 28 – 1) ON.
4. Open up the carburetor drain screw (Fig. 26 – 2) with a
Phillips screwdriver. Fuel will start draining from the carbu-
1
retor and fuel tank through the funnel.
NOTE: The draining process may take a few hours, depend-
2
ing on the amount of fuel in your gas tank.
5. Once fuel is completely drained from the tank, reinstall the fuel cap and turn the fuel valve (Fig. 28 – 1) OFF. Tighten the drain screw with the screwdriver.
6. Start and run the generator until the fuel runs out.
7. Store the emptied gasoline in a suitable place. DO NOT store flammable materials near the gasoline.
CAUTION: Store the emptied gasoline in a suitable place.
1
Never store fuel for more than 2 months.
Fig. 26 Fig. 27
Fig. 28 1
34
MAINTENANCE
BATTERY MAINTENANCE/STORAGE
The battery will receive charge when the engine is running. Remember to run
the generator once a month for 20-30 minutes to charge the battery. A charged
battery will allow you to start the generator using the electric start switch
during your next time of need. If the battery is out of charge, you may start
the generator using the recoil starter. If the generator is not used for a
long period, it is recommended to disconnect the quick-connector from the
battery to protect it from losing charge. TIP: You can also connect the
battery to an automatic trickle charger to keep the battery charged. If using
a tricklecharger, charge the battery at room temperature. To reinstall/replace
the battery: 1. Unhook the battery strap from the engine frame. Remove the
battery and disconnect the quick-connector. 2. Replace with an identical new
battery (part no. GN5602X-064). 3. Connect the new battery by connecting the
two ends of the quick connector together. 4. Secure the battery to the
generator frame using the battery strap. NOTE: Always recycle used batteries
in accordance with local laws and regulations. Contact your local solid waste
collection site or recycling facility to obtain information on local recycling
processes.
35
TRANSPORTATION & STORAGE
TRANSPORTING THE GENERATOR
To prevent fuel spillage when transporting, be sure to perform the following:
- Tighten the fuel cap. 2. Push the engine switch to OFF. 3. Drain the fuel
tank if possible. Refer to section “DRAINING THE FUEL TANK.” 4. Keep the
generator upright. Never place the generator on its side or upside down –
doing so could damage the internal components of the generator and make it
difficult to start.
WARNING! Avoid direct sunlight inside a vehicle. If the generator is left in an enclosed vehicle for many hours, the high temperature could cause the fuel to vaporize and result in a possible explosion.
STORING THE GENERATOR
Shut off the generator and allow the unit to cool to room temperature before storing it. NEVER place any type of storage cover on the generator while it is still hot. Do not obstruct any ventilation openings.
Follow the procedures below for properly storing your generator. We highly recommend running your generator once a month for 20 to 30 minutes. Plug in a small load in to ensure there is proper power output.
For Short Periods (30 to 60 Days): · Drain the carburetor. · Disconnect the quick-connector from the battery. · Add fuel stabilizer: Follow the suggested portions and instructions of your preferred stabilizer. Run the engine for 15 to 20 minutes, allowing the fuel stabilizer to mix with the gasoline and circulate through the carburetor, and then top off with fuel. Filling the fuel tank full reduces the amount of air in the tank and helps fight deterioration of fuel.
For Extended Periods (Over 60 Days): · Disconnect the quick-connector from the
battery.
· Drain the fuel tank and carburetor (see “DRAINING THE FUEL TANK”). Never
store generator with fuel in the tank for more than two months.
· Change the engine oil (see “CHANGING OIL”).
WARNING! Store the generator upright in a cool and dry location, away from
sources of heat, open flames, sparks or pilot lights.
PRODUCT DISPOSAL
Do not dispose of a used generator or parts with your household waste. This
product contains electrical or electronic components that should be recycled.
Please take this product to your local recycling facility for responsible
disposal to minimize its environmental impact.
Do not dispose of used oil or fuel in the trash or down a drain. Please
contact your local recycling center or auto garage to arrange proper oil/fuel
disposal.
Please recycle the packaging and electronic components where facilities exist.
Please contact your local auto garage or recycling facility to properly
dispose of oil/fuel.
36
TROUBLESHOOTING GUIDE
WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email [email protected].
PROBLEM
Engine will not start.
Engine runs but there is no electri-
cal output.
Generator runs, but does not support all
electrical devices connected. Engine is “hunting”
during operation (engine RPM is
fluctuating).
POSSIBLE CAUSE 1. Choke lever is in wrong position. 2. Engine switch is set to
OFF.
3. Battery is out of power.
4. Battery is too cold.
5. Oil is low. 6. Engine is out of fuel. 7. Engine is filled with
contaminated or old fuel. 8. Spark plug is dirty or broken.
9. Carburetor is air locked.
10. Fuel selector switch is in wrong position. 11. Engine has not been primed
(LPG only). 12. Spark plug boot is disconnected. 13. Propane tank is turned
OFF.
14. Onboard propane regulator is stuck.
15. CO levels are too high.
16. CO sensor is disconnected. 10. Ghost in the generator.
1. Breaker has tripped due to wattage overload.
2. Bad connecting cord or wire.
3. Bad electrical device connected to the generator. 4. Internal generator
problem.
1. AC or DC receptacles are overloaded; circuit breaker has tripped.
2. Short circuit in one of the devices. 3. Air filter is dirty. 1. Fuel isn’t
running through the fuel selector switch. 2. Fuel level is low 3. Air filter
is dirty. 4. Spark arrestor is dirty. 5. There is gunk in the carburetor
preventing a consistent fuel/air mixture.
SOLUTION 1. Set lever to CHOKE if engine is cold and RUN if engine is warm. 2.
Turn engine switch to START. 3. Electric start will not work if battery is out
of power. Start generator using the recoil start to charge the battery. 4.
Electric start may be difficult if the battery is too cold. Store the
generator or battery in a warmer location. 5. Add oil. 6. Add fuel.
7. Drain fuel in the tank and carburetor. Replace with fresh fuel.
8. Clean or replace spark plug. 9. Turn the fuel valve OFF. Remove bolt from
bottom of the carburetor. Take off the carburetor bowl to allow it to reset.
Replace carburetor bowl and reinstall the bolt. 10. Set fuel selector switch
to match fuel being used. 11. Prime the engine. 12. Replace spark plug boot on
spark plug. 13. Dang it, Bobby, I told you to turn that thing on! 14. Turn OFF
propane tank. Disconnect hose from propane fitting. Contact WEN customer
service for assistance. 15. Move the generator to an open area with fresh air.
Wait a few minutes for the CO buildup to dissipate. 16. Make sure CO sensor is
connected. 10. Persuade ghost to leave. Consult Bill Murray if needed. 1. Turn
off and unplug all electrical devices. Wait 3 minutes, and press the activated
breaker to reset. Check the total wattage of the devices and reduce the load
if it exceeds the capacity of the generator. 2. Check power cords & extension
cords. Do not use if any cord is damaged. Replace damaged cords immediately.
3. Try connecting a different device.
4. Contact WEN customer service for assistance. 1. Turn off and unplug all
electrical devices. Wait 3 minutes, then press the breaker to reset. Check the
amperage of the devices to ensure they are within the receptacles’ rated
capacities. 2. Disconnect any faulty or short-circuited electrical devices. 3.
Clean or replace the air filter element. 1. Make sure there is enough fuel.
Make sure the CHOKE lever is turned to RUN. 2. Check fuel level. 3. Clean or
replace the air filter element. 4. Clean the spark arrestor.
5. Use carburetor cleaner spray on the carburetor bowl and jets.
37
Multi-Meter
Control Panel Block
Outlet Rear View
Generatorblock
WIRING DIAGRAM
Main winding
Gr
White 10AWG Yellow / Green 10AWG
Battery Charger Module
R22AWG Bl 22AWG
Panel LED Lighting
R
R22AWG
Bl
Bl 22AWG
Dcwinding
Gr
Gr
Exciter winding
Field winding
W White Gr
Gray
G Green
Yellow
Red
Block
Blue Y/G Yellow/Green
Brown Bl/W Block/White
COindicatorandreset
switch
Y
R G Bu
COSensor
Gasoline LED
1 LPG LED
2 3
Engine Switch
2b
1b
2
1
2a
1a
Fuel Selector Switch connection GAS LPG
Engine Switch Connection OFF ON START
Bl Low Oil LED
R
Bl R
Bl
GASSOLENOID
LPGSOLENOID
Oil Level Switch
Oil Level Spark Sensor Plug
Ignition Coil
Engineblock
38
EXPLODED VIEW & PARTS LIST
NOTE: Replacement parts can be purchased from wenproducts.com, or by calling
our customer service at 1-847429-9263, M-F 8-5 CST. Parts and accessories that
wear down over the course of normal use are not covered by the three-year
warranty. Not all parts may be available for purchase.
GENERATOR
39
EXPLODED VIEW & PARTS LIST
GENERATOR
NO.
PART NO.
DESCRIPTION QTY. NO.
1 DF5600X-001ASM
Control Panel Assembly
1
25
26
NEMA 5-20R 120V
2
GN5600-008
AC 20A Duplex
1 27
Receptacle
28
3
GN5600-010
Grounding Lug Assembly
1 29 30
4
GN5600-007
NEMA L5-30R 120V AC 30A Receptacle
1
31
5
GN5600-015
AC Breaker, 20A
2
32
NEMA TT-30R 120V
33
6
GN5600-005
AC 30A RV
1 34
Receptacle
35
7 DF5600X-007
Indicator LED
2 36
8 DF5600X-008 Fuel Selector Switch 1 37
9
GN5600-004
Multi-meter
1 38
10 DF5600X-010
Engine Switch
1 39
11
GN5602X-013
CO Sensor Indicator Light
1
40
12
GN5600-014
Low Oil Indicator Light
1
41
13 GN5600-016
Control Panel Housing
1 42
14 DF5600X-014 Main Breaker, 37A 1 43
15
GN5600-003
Phillips Pan Head Screw, M5x12
6
44 45
16 GN5600-016
Control Panel Housing
1
46
17 GN5600-012
Foam Strip
1
47
18
GN5600-001
Phillips Pan Head Screw, M6x10
4
48
19 GN5600-017 Control Panel Cover 1 49
20 DF5600X-020
Pan Head Screw, M4x18
2
50 51
21 GN5602X-019 CO Sensor Module 1 52
22 GN5600-021 23 GN5600-022
Nut, M8 Muffler Gasket
2
1
53
24 GN5600-023
Muffler
1 54
N.P. GN5600-089
Spark Arrestor
1
PART NO. GN5600-024 DF5600X-026
GN5600-042
GN5600-027 GN5600-028 GN5600-025 GN5600-041 GN5600-029 GN5600-040 GN5600-030
GN5600-031 GN5600-032 GN5600-034 GN5600-033
GN5600-035
GN5600-036
GN5600-037
GN5600-038
GN5602X-039 GN5600-043
GN5600-081
GN5600M-060
GN5600M-059
GN5600-079 GN5600-082 DF5600X-050 GN5600M-056 DF5600X-052
GN5600-067
GN5600-068
DESCRIPTION QTY.
Bolt, M6x16
2
FRAME
1
Fuel Hose, 9.6×440
1
Bolt, M6x12
4
Carbon Tank
1
Clamp Hose, 12 3 Combination Clamp 1
Carbon Tank Hose 2 1
Protective Sleeve 1
Hose Clamp, 10mm 1
Breather Valve
1
Fuel Gauge
1
Fuel Tank Cap
1
Fuel Tank Filter
1
Flanged Hex Bolt, M6x25
4
Flat Washer, 6mm 4
Fuel Tank Vibration Isolation Sleeve
4
Fuel Tank Vibration Isolation Pad
4
Fuel Tank
1
Fuel Valve
1
Flanged Hex Bolt, M8x48
1
Handle Bracket 1
Flanged Hex Bolt, M8x16
4
Nut, M8
1
Pin
1
Handle Grip
1
Handle
1
Alternator Assembly 1
Carbon Brush Assembly
1
Terminal Block
1
40
EXPLODED VIEW & PARTS LIST
GENERATOR
NO.
PART NO.
DESCRIPTION QTY. NO.
PART NO.
DESCRIPTION QTY.
55
GN5600-069
Flanged Hex Bolt, M5x6
8
72 DF5600X-072 73 DF5600X-073
Hose Clamp LPG Hose
1 1
56 57
GN5600-070 Alternator Bracket 1
GN5600-071 Flat Washer, 8.5mm 1
74
GN5600-091
Flanged Hex Nut, M6
4
58
GN5600-072
Flanged Hex Bolt, M5x160
4
59
DF5600X-059
Automatic Voltage Regulator (AVR)
1
60 GN5600-075
Alternator Cover 1
61
GN5600-069
Flanged Hex Bolt, M5x6
8
62 GN5600-058
Grounding Wire 1
63 GN5600-060 Lock Washer, 6mm 1
64 GN5602X-063
Battery Strap
1
65
GN5602X-064
Battery, 12V 7Ah, Lead Acid
1
Battery 66 GN5602X-065 Quick-Connector 1
Wiring Harness
67
GN5600-047
Flanged Hex Bolt, M6x40
4
68 GN5600M-041
Foot Support
2
69 GN5600M-042 Foot Support Pad 2
70
DF5600X-070
Flanged Hex Bolt, M5x12
3
71 DF5600X-071
Secondary LPG Regulator
1
75 GN5600M-043
Axle Pin
2
76 GN5600M-044
Wheel
2
77 GN5600-051
Flat Washer
2
78 GN5600-050
Cotter Pin
2
79
GN5600-045
Flanged Hex Nut, M8
10
80 GN5600-046
Engine Mount
1
81
GN5600-056
Flanged Hex Bolt, M8x32
4
82 GN5600-055
Alternator Front Cover
1
83 GN5600-018
Dowel Pin
2
84 DF5600X-084ASM Engine Assembly 1
85 GN5600-026 Carbon Tank Hose 1 1
86 GN5600-057
Air Filter Bracket 1
87
GN5600-087
Flanged Hex Bolt, M8x16
2
88
GN5600-085
Flanged Hex Bolt, M8x35
2
89 GN5602X-086 Shipping Bracket 1
90 DF5600X-090
Primary LPG Regulator Hose
1
41
EXPLODED VIEW & PARTS LIST
ENGINE
1 1
1 1
46
46 46
49 48
47
46 46 46
46
50
51
8
50
17 18
19
16
20
8
16 17 18
21
22 22
56
8
53
55
57
58
54
11
8 59
52
61
62
60
1
63
77
43
6
34 2
56
7
89
15 15
15
15
12 12
13
23 14 24
39 24
25
45
45
44
40
41 42 43
78 79
65 64
10 11 11 10
13
14
26
31
27
30
32
28
33
47 65 64
68
66
67 67
29 34 35
36 36
37
38
69 70 76 71
76 75 1
1 1
72 1
73 74
42
EXPLODED VIEW & PARTS LIST
ENGINE
NO. PART NO.
DESCRIPTION QTY. NO. PART NO.
DESCRIPTION QTY.
1
GN5600-101
Flanged Hex Bolt, M6x16
11
25 GN5600-125
Carburetor Insulator Gasket
1
2 GN5600-102
Cylinder Head Cover
1
26 GN5600-126
Carburetor Insulator
1
3 GN5600-103
Oil Filter Block
1
27 GN5600-127 Carburetor Gasket 1
4 GN5600-104
Breather Cover Plate Gasket
1
5 GN5600-105
Breather Cover Plate
1
6
GN5600-106
Flanged Hex Bolt, M5x10
2
7 GN5600-107
Cylinder Head Cover Gasket
1
8
GN5600-108
Flanged Hex Bolt, M6x10
5
9 GN5600-109
Cylinder Head Cowling
1
10 GN5600-110 Lock Washer, 7mm 2
11
GN5600-111
Rocker Arm Shaft Assembly
2
12 GN5600-112
Rocker Arm Assembly
2
13 GN5600-113
Push Rod
2
14 GN5600-114
Valve Lifter
2
15
GN5600-115
Flanged Hex Bolt, M10-1.25×65
4
16 GN5600-116
Valve Rotator
2
17 GN5600-117
Valve Spring Retainer
2
18 GN5600-118
Valve Spring
2
19 GN5600-119
Valve Set
1
20 GN5600-120 Valve Stem Seal 1
Spark Plug, Torch
21 DF5600X-121
F7RTJC
1
(NGK BP6ET)
22 GN5600-122
Stud
2
23 DF5600X-123
Cylinder Head
1
24 GN5600-124
Stud
2
28 DF5600X-128
Carburetor
1
29 GN5600-129
Hose Clamp
1
30 GN5600-130
Fuel Tube
1
31 GN5600-131
Governor Rod
1
32 DF5600X-132
Throttle Return Spring
1
33 GN5600-133 Fuel Tube Sleeve 1
34 GN5600-134 Air Filter Gasket 1
35 GN5600-135
Breather Tube
1
41 GN5600-141
Piston
1
42 GN5600-142
Piston Pin
1
43 GN5600-143
Piston Pin Clip
2
44 GN5600-144
Connecting Rod Assembly
1
45 GN5600-145
Dowel Pin
2
36
GN5600-136
Flanged Hex Nut, 6mm
2
37 DF5600X-137 Air Filter Element 1
38 DF5600X-138 Air Filter Assembly 1
39 GN5600-139
Cylinder Head Gasket
1
40 GN5600-140
Piston Ring Set
1
46
GN5600-146
Flanged Hex Bolt, M8x32
7
47 GN5600-147
Oil Seal
2
48 GN5600-148 Crankcase Cover 1
49 GN5600-149
Oil Dipstick Assembly
1
51 GN5600-150
Dowel Pin
2
50
GN5600-151
Crankcase Cover Gasket
1
52 GN5600-152 Camshaft Assembly 1
53 GN5600-153
Crankshaft Assembly
1
43
EXPLODED VIEW & PARTS LIST
ENGINE
NO. PART NO.
DESCRIPTION QTY.
54 GN5600-154 Crankshaft Cowling 1
55 GN5600-155 Oil Level Sensor 1
56 GN5600-156
Governor Arm
1
57 DF5600X-157 Governor Spring 1
58 GN5600-158
Clip
1
59 GN5600-159
Washer
1
60 GN5600-160 Governor Pivot Arm 1
61 GN5600-161
Control Arm Assembly
1
62 GN5600-162
Governor Gear
1
63 DF5600X-163
Crankcase
1
64 GN5600-164
Drain Bolt, M12-1.5×15
1
65 GN5600-165
Washer, 12mm
2
66 DF5600X-166
Ignition Coil
1
NO. PART NO.
67 GN5600-167
68 DF5600X-168 69 GN5600-169 70 GN5600-170
71 GN5600-171
72 DF5600X-172
73 GN5600-173
74
DF5600X174ASM
75 GN5600-175
76 GN5600-176
77 GN5600-177
78 DF5600X-178
79 DF5600X-179
DESCRIPTION QTY.
Flanged Hex Bolt, M6x25
2
Flywheel
1
Fan
1
Starter Cup
1
Flanged Hex Nut, M14-1.5
1
Fan Cover
1
Recoil Starter
1
Recoil Starter Assembly
1
Clip
1
Cable Clip
2
Oil Alert Module 1
Hose Clamp
1
LPG Hose
1
44
WARRANTY STATEMENT
WEN Products is committed to building tools that are dependable for years. Our
warranties are consistent with this commitment and our dedication to quality.
LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE
GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser
only, that this WEN consumer product will be free from defects in material or
workmanship during personal use for a period of three (3) years from date of
purchase or 500 hours of use; whichever comes first. Ninety days for all WEN
products if the tool is used for professional or commercial use. Purchaser has
30 days from the date of purchase to report missing or damaged parts. Parts
and labor are covered for one (1) year under this limited warranty; parts only
are covered for three (3) years under this limited warranty.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty
and, to the extent permitted by law, any warranty or condition implied by law,
shall be the replacement of parts, without charge, which are defective in
material or workmanship and which have not been subjected to misuse,
alteration, careless handling, misrepair, abuse, neglect, normal wear and
tear, improper maintenance, improper storage, incorrect lubricants / fuels, or
other conditions adversely affecting the Product or the component of the
Product, whether by accident or intentionally, by persons other than Seller.
To make a claim under this Limited Warranty, you must make sure to keep a copy
of your proof of purchase that clearly defines the Date of Purchase (month and
year) and the Place of Purchase. Place of Purchase must be a direct vendor of
Great Lakes Technologies, LLC. Purchasing through third party vendors,
including but not limited to garage sales, pawn shops, resale shops, or any
other secondhand merchant, voids the warranty included with this product.
Contact [email protected] or
1-847-429-9263 with the following
information to make arrangements: your shipping address, phone number, serial
number, required part numbers, and proof of purchase. Damaged or defective
parts and products may need to be sent to WEN before the replacements can be
shipped out.
Upon the confirmation of a WEN representative, your product may qualify for
repairs and service work. When returning a product for warranty service, the
shipping charges must be prepaid by the purchaser. The product must be shipped
in its original container (or an equivalent), properly packed to withstand the
hazards of shipment. The product must be fully insured with a copy of the
proof of purchase enclosed. There must also be a description of the problem in
order to help our repairs department diagnose and fix the issue. Repairs will
be made and the product will be returned and shipped back to the purchaser at
no charge for addresses within the contiguous United States.
THIS LIMITED WARRANTY DOES NOT APPLY TO ITEMS THAT WEAR OUT FROM REGULAR USAGE
OVER TIME, INCLUDING FILTERS, SPARK PLUGS, VOLTAGE REGULATORS, BRUSHES,
GASKETS, O-RINGS, WHEEL KITS, BATTERIES, RECOIL STARTERS, HIGH PRESSURE HOSES,
SPRAY GUNS, ETC. ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO THREE
(3) YEARS FROM DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN
PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO
THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE
SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN
PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE
IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO ITEMS SOLD WITHIN THE UNITED STATES OF
AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE
WITHIN OTHER COUNTRIES, CONTACT THE WEN CUSTOMER SUPPORT LINE. FOR WARRANTY
PARTS OR PRODUCTS REPAIRED UNDER WARRANTY SHIPPING TO ADDRESSES OUTSIDE OF THE
CONTIGUOUS UNITED STATES, ADDITIONAL SHIPPING CHARGES MAY APPLY.
45
NOTES
46
NOTES
47
THANKS FOR REMEMBERING
V.2024.02.12
References
- How to Connect a WEN Generator Battery with Quick-Connectors — WEN Products
- products.com
- WEN - Shop Generators, Woodworking Tools, and Power Tools — WEN Products