TORO 02630 Handlebar Extension Kit Installation Guide
- May 15, 2024
- Toro
Table of Contents
Form No. 3462-948 Rev A
Handlebar Extension Kit
eHoverPro™ 450 or 550 60V Mower
Model No. 02630
Installation Instructions
Installation
Media and Additional Parts
Description
| Qty.|
Use
---|---|---
Handlebar extension
Operator-presence control cable
Handwheel knobs
U-bolt
Electric-start wire extender
Cable tie|
1
1
2
2
1
3
| Install the handlebar extension kit.
Note: Retain all removed parts for later installation unless otherwise indicated.
1. Shut off the machine, remove the electric-start button, wait for all movement to stop, and allow the machine to cool.
2. Remove the operator-presence control cable from the handlebar ( Figure 1 ).
Figure 1
- Bolt (M6 x 1-1/6 inches)
- Upper handlebar
- Handlebar fitting
- Washer
- Locknut (1/4 inch)
3. Disconnect the removed cable from the operator-presence bail bracket by angling the cable fitting free ( Figure 2 ).
Figure 2
- Operator-presence bail bracket
- Cable fitting
4. Remove the other end of the removed cable from the motor.
Important: Note how the cable is connected to the motor; the new cable is installed in the same way.
5. Remove the 2 handwheel knobs, washers, and U-bolts that secure the upper handlebar to the lower handlebar ( Figure 3 ).
Figure 3
- Lower handlebar
- Handwheel knob
- Washer
- Upper handlebar
- U-bolt
6. Secure the handlebar extension to the lower handlebar using the 2 handwheels and 2 U-bolts provided ( Figure 4 ).
Figure 4
- Operator-presence control cable
- Handwheel
- U-bolt
- Handlebar extension
7. Using the 2 handwheels and 2 U-bolts you removed in step 5 , secure the upper handlebar to the handlebar extension ( Figure 3 ).
8. Using the mounting fasteners you removed in step 2 , secure the provided longer operator-presence control cable to the upper handlebar ( Figure 1 ).
9. Connect the newly installed cable to the operator-presence bail bracket as shown in Figure 2.
10. Hook the loose cable fitting on the new cable into the blade-control lever, then pull the blade-control cable taut and slide it into the bracket as shown in Figure 5.
Figure 5
- Bracket
- Blade-control lever
- Loose cable fitting
- Blade-control cable
11. Unplug the electric-start connector from the front of the machine.
Figure 6
- Electric-start connector
12. Attach the electric-start wire extender to the electric-start connector ( Figure 7 ) and plug it into the front of the machine as shown in Figure 6.
Figure 7
- Wire extender
- Electric-start connector
13. Using the supplied cable ties, secure the cables to the handlebar upper and lower sections.
14. Start the machine and ensure that the operator-presence bail shuts off the machine when it is released; refer to the eHoverPro Operator’s Manual.
Important: When you release the operator-presence bail, both the motor and the cutting disc should stop within 3 seconds. If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer or authorized Toro distributor.
Note: Use care when maneuvering the machine; the longer handle may make
maneuvering more difficult.
Be careful when moving or storing the unit to prevent the latching mechanism
from breaking.
Count on it.
© 2023–The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Original Instructions
Printed in the UK. All Rights Reserved
Documents / Resources
| TORO
02630 Handlebar Extension
Kit
[pdf] Installation Guide
02630, 02630 Handlebar Extension Kit, Handlebar Extension Kit, Extension Kit,
Kit
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