KEISER 003021B Functional Trainer Instruction Manual Product Information

May 15, 2024
KEISER

003021B Functional Trainer

Product Information

Specifications

  • Product Name: Infinity Series Functional Trainer
  • Model Numbers: 003021B, 003021X, 300836B, 300836X
  • For Models: 003020BP and 003020XP
  • Manufacturer: Keiser Corporation
  • Manufactured in: USA

Product Usage Instructions

Important Safety Information

Before using the Functional Trainer, please read and follow
these important safety guidelines:

  1. Read all instructions carefully.

  2. Heed all warnings provided.

  3. Follow all installation and operational instructions.

  4. Professional installation by qualified personnel is
    required.

  5. Proper installation is crucial for warranty coverage.

  6. Ensure compliance with local building codes.

  7. Use appropriate safety gear and follow regulations.

Installation

Proper installation of the Functional Trainer is essential.
Follow these steps:

  1. Ensure the equipment is mounted on a level, solid concrete
    floor at least 5 inches thick.

  2. Use steel spacers provided to bridge any gap between the
    concrete floor and the Floor Mount Plate if floor covering is
    present.

  3. Follow anchor and adhesive manufacturers’ safety and
    installation instructions.

Tools and Materials

You will need the following tools and materials for
installation:

  • Screwdriver
  • Drill
  • Tape Measure
  • Level
  • Concrete Anchors
  • Steel Spacers

Air System Setup

Follow the air system setup instructions provided in the manual
for proper functionality of the equipment.

Frequently Asked Questions (FAQ)

Q: Can I install the Functional Trainer on a wooden floor?

A: No, the equipment must be mounted on a solid concrete floor
at least 5 inches thick for stability and safety.

Q: What should I do if I have questions after reading the

instructions?

A: Contact Keiser Customer Support at 1-559-256-8000 or email
[email protected] for assistance.

INSTALLATION MANUAL

INFINITY SERIES
FUNCTIONAL TRAINER
BOLT-DOWN BASE

003021B, 003021X, 300836B, 300836X
For the Keiser Functional Trainer Models 003020BP and 003020XP
BEFORE YOU BEGIN
· Ensure a site survey for equipment installation has been performed.
· Observe all governing codes and ordinances. · Proper installation is the responsibility of the installer. · Note to Installer: Be sure to leave Installation
Instructions and Operation Manual with the customer. · Note to Customer: Keep Installation Instructions and
Operation Manual for future reference. · Skill level: Professional installation is required by
qualified personnel as dictated by authority having jurisdiction.
Product failure due to improper installation is not covered under warranty.
READ CAREFULLY. KEEP THESE INSTRUCTIONS.

003021B 003021X
300836B 300836X

CUSTOMER SUPPORT If you have any questions regarding the installation or operation of the Functional Trainer after reading these instructions, contact Keiser Customer Support:
1 559 256 8000
[email protected]
keiser.com/support
Telephone and Live Chat Monday–Friday 7 am to 5:30 pm PST

Manufactured in the USA KEISER CORPORATION
2470 S. Cherry Ave. Fresno, CA 93706

Keiser, the Keiser logo, and other trademarks associated with Keiser products referred to in this publication are trademarks of Keiser Corporation. © Copyright 2023, Keiser Corporation. All rights reserved.
Distribution and copying of this document, use and communication of its contents is not permitted without written authorization from Keiser Corporation. The content of this document is furnished for informational use only, may be subject to change without notice, and should not be construed as a commitment by Keiser Corporation. Every effort has been made to ensure that the information in this manual is accurate. Keiser Corporation is not responsible for printing or clerical errors.
305520_C

FUNCTIONAL TRAINER | INSTALLATION MANUAL

02

CONTENTS

03 — IMPORTANT SAFETY INFORMATION
03_CONVENTIONS USED
04 — EQUIPMENT SPECIFICATIONS
04_TRAINING SPACE
05 — SECURING THE FUNCTIONAL TRAINER
05_INSTALLATION OPTIONS 05_MOUNTING REQUIREMENTS
06 — INSTALLATION
06_TOOLS AND MATERIALS 06_UNPACKING 07_PARTS LIST 08_STEP-BY-STEP INSTALLATION GUIDE 10_AIR SYSTEM SETUP & FINAL INSTALLATION
11 — BEFORE YOU USE THE FUNCTIONAL TRAINER

This equipment contains electrical or electronic components that must be recycled properly to comply with Directive 2002/96/EC of the European Union regarding the disposal of waste electrical and electronic equipment (WEEE). Contact your local dealer for procedures for recycling this equipment.

FUNCTIONAL TRAINER | INSTALLATION MANUAL

03

IMPORTANT SAFETY INFORMATION

Read these instructions.

2. Heed all warnings.

3. Follow all instructions.

4. Professional installation is required by qualified personnel as dictated by authority having jurisdiction.

5. Proper installation is the responsibility of the installer.

6. Product failure due to improper installation is not covered under warranty.

7. It is the responsibility of the facility owner to adhere to local and regional building codes.

8. Follow all safety and installation instructions of the anchor and adhesive manufacturers.

9. Equipment must be mounted on level, solid concrete floor, minimum 5 inches (127 mm) thick.

10. All anchors must have a minimum embedment into concrete, regardless of any rubber/carpet/artificial turf, including underlayment covering the concrete. If mounting the equipment over floor covering, use appropriate length screw anchors (not supplied), along with the steel spacers provided, to bridge any gap between the concrete floor and the Floor Mount Plate.

11. Wear appropriate personal protective equipment (PPE); observe all governing codes and ordinances.

12. Safety Glasses required during installation.

13. Use a dust collection system when drilling; clean area using a HEPA vacuum. Avoid breathing dust.

14. Heavy Equipment: The Floor-mounted Functional Trainer weighs 118 lbs (54 kg). Help is required when handling the Functional Trainer to prevent potential muscle strain and/or back injury.

15. Crush Hazard: Keep feet clear when handling the Floor Mount Plate and/or the Functional Trainer.

16. Never connect Keiser pneumatic equipment to an air source that is capable of exceeding 120 pounds per square inch (psi) / 8.27 bar. Over pressurizing Keiser pneumatic equipment may cause tubing to burst, breakage of equipment, abnormal operation, or serious injury. Use only clean, dry, regulated compressed air at the rated pressure range of 100­120 psi / 6.89­8.27 bar.

17. It is the responsibility of the facility owner or the owner of the Functional Trainer to instruct users on the safe and proper operation of the equipment.

CONVENTIONS USED This Installation Instruction contains the following marks:
WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
WEAR SAFETY GLASSES: Safety glasses required during the procedure. CRUSH HAZARD: Indicates a hazardous situation that, if not avoided, could result in death or serious injury. HEAVY EQUIPMENT: Indicates help is required during lifting to avoid muscle strain and/or back injury.
IMPORTANT: Indicates information considered critical, but not hazard-related.

CUSTOMER SUPPORT If you do not understand these instructions or have doubts about the safety of the installation, assembly, or use of this product,
contact Keiser Customer Support:
1 559 256 8000
[email protected]
keiser.com/support
Telephone and Live Chat Monday–Friday 7 am to 5:30 pm PST

FUNCTIONAL TRAINER | INSTALLATION MANUAL

04

EQUIPMENT SPECIFICATIONS

Resistance Range: 50 lbs (23 kg) each Handle

89 inches (2,261 mm)

Cable Length: 140 inches (3,556 mm) single Handle 70 inches (1,778 mm) both Handles together

59 inches (1,499 mm)

32 inches (813 mm)

11.5 inches (292 mm)

FLOOR MOUNT PLATE
x4 Mount Holes Dia.: 0.5 inch (13 mm)

15.5 inches (394 mm)

3/8 inch (9.5 mm)

FT EXTENSION BASE

96 inches (2,439 mm)
118 lbs (54 kg)

29 inches (737 mm)

16.5 inches (419 mm)

Figure 1. Equipment Specifications

12 inches (305 mm)
13.5 inches (344 mm)

TRAINING SPACE

Plan Training Space accordingly to allow for full-range operation. Actual Cable Length may vary, based on Accessory type, user height, and the position setting of the exercise Arm.
To safely and effectively use your Training Space, remember to:
1. Clear your Training Space: Ensure there is enough space for safe access and operation of the equipment.
2. Mark your Cable Max Limit: Secure your Cable Accessory to the Cable. Walk your Cable Accessory out until the stop is reached. This is your Cable Max Limit. Place a marker on the floor (i.e. tape, keys, or a water bottle) to indicate your Cable Max Limit (see Figure 2).

Length Single Cable 140 inches (3,556 mm)
Cable Accessory

Length Both Cables 70 inches (1,778 mm)

Cable

Cable Max Limit Marker
Figure 2. Maximum Cable Length Extension Illustration
WARNING: AVOID SERIOUS INJURY OR PROPERTY DAMAGE. Do not attempt to extend the Cable beyond the Cable Max Limit. Failure to follow this warning will cause the Cable to hit a hard stop, creating a sudden dynamic load that may result in serious injury or equipment and property damage.

FUNCTIONAL TRAINER | INSTALLATION MANUAL

05

SECURING THE FUNCTIONAL TRAINER
Professional installation required. It is the responsibility of the facility owner to adhere to local and regional building codes.

INSTALLATION OPTIONS
· Keiser Professional Installation Service. A trained technician from Keiser’s installation network will perform the installation.
· Choose Your Own Professional Installation Service. Keiser Installation Instructions provide detailed instructions on how to install the equipment into solid concrete, along with information on the proper tools and anchors required.

MOUNTING REQUIREMENTS
CONCRETE AND FLOORING · Equipment installation must be on solid, level concrete surface, minimum 5″ (127 mm) thick. · Minimum concrete compressive strength: 3,000 psi (20.7 MPa). · New concrete must be fully cured before equipment installation. · Flooring (i.e. rubber/carpet/artificial turf, including underlayment) over 5/8″ (16 mm) thick will require an appropriate anchor length (refer to the Anchor Selection Guide below).

ANCHOR SELECTION GUIDE

No Flooring (concrete)

Flooring up to 5/8″ (16 mm) thick

Flooring over 5/8″ (16 mm) thick

3/8″ x 4″ Concrete Screw Anchors
(supplied)

3/8″ x 4″ Concrete Screw Anchors and Spacers (supplied)

3/8″ dia. anchor with appropriate length (not supplied) and Spacers (supplied)

Embedment depth: 3-5/8″ (92 mm) Embedment depth: 3″ (76 mm)

Min. embedment required: 3″ (76 mm)

Factor in 3/8″ (9.5 mm) Floor Mount Plate and flooring thickness when selecting the appropriate screw anchor.

· Anchors must have minimum embedment depth in concrete as specified by the manufacturer. · Minimum hole depth overdrill: 1/2″ (13 mm).

ANCHORING · Equipment must be installed with the Floor Mount Plate. · Use all four anchor holes on the Floor Mount Plate to secure the equipment.
· Follow all safety and installation instructions of the anchor and adhesive manufacturers.
· Do not reuse anchors. Anchors are designed for one-time use only.
· Adhesive application required (supplied).

FUNCTIONAL TRAINER | INSTALLATION MANUAL

06

INSTALLATION TOOLS AND MATERIALS

Safety Glasses

High-Quality Floor/Wall Scanner (recommended)

Tape Measure

Hammer Drill with Dust Collection System
3/8×6-in. Masonry Bit

Drill with 1-inch Hole Saw
(recommended for covered floors)

Wire Tube Brush

HEPA Vacuum

3/8 in. Socket and Ratchet

9/16 in. Socket and Ratchet

Torque Wrench 9/16 in. Socket

UNPACKING
Remove the four bolts that fasten the Functional Trainer to the shipping pallet using a 3/8 in. Socket and Ratchet.
HEAVY EQUIPMENT: The Floor-mounted Functional Trainer weighs 118 lbs (54 kg). Help is required when handling the Functional Trainer to prevent potential muscle strain and/or back injury.
CRUSH HAZARD: Keep feet clear when sliding the Functional Trainer off the pallet.
IMPORTANT: Ensure that the mount area has been planned according to the training space required (refer to the “Training Space” section, page 4).
Grip here

Slide Functional Trainer to planned
mount area
Figure 3. Unpacking the Functional Trainer Note: Functional Trainers shipped outside the continental United States may not have the Floor Mount Base Plate pre-installed. See Parts List for a listing of all Floor Mount Base items.

FUNCTIONAL TRAINER | INSTALLATION MANUAL

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PARTS LIST FUNCTIONAL TRAINER

Functional Trainer (003020BP, 003020XP)

Operation Manual (305523)

FLOOR MOUNT KIT

1

2

3

4

(003021B, 003021X)

(300836B, 300836X)

6

7

8

5 9

Description 1 Floor Mount Plate / FT Extension Base 2 Acrylic Adhesive 3 Concrete Screw Anchor (3/8 x 4 in.) 4 Spacer (1 in. OD x 1/8 in.) 5 Spacer (1 in. OD x 1/4 in.) 6 Washer (3/8 in.) 7 Screw (3/8-16 x 3/4 in.) 8 Air Tube with Luer and Quick Disconnect 9 Installation Manual

Qty Keiser Part Number

1

301892 / 300948

1

305429

4

9334

16

991703

16

991824

4

9355

4

9200

1 953108, 8086, 110897

1

305520

Check for any damage or missing parts. If parts are damaged or missing, contact your local dealer, distributor, or Keiser Customer Support (see back cover for contact information).

FUNCTIONAL TRAINER | INSTALLATION MANUAL

08

STEP-BY-STEP INSTALLATION GUIDE

1
Floor Mount Plate

WEAR SAFETY GLASSES

CONCRETE, FLOORING UP TO
5/8″ (16 mm)

3/8″ dia.

4″ (102 mm)

1″ (25.4 mm) dia. hole cut in Flooring

CONCRETE WITH FLOORING OVER 5/8″ (16 mm)

Drill length of Anchor

1/2″ (13 mm) overdrill

Overdrill per Mfg Specification

NOTE: Floor Mount Plate Kit installation procedure shown. Pre-assembled Functional Trainer installation is similar. DRILL USING THE FLOOR MOUNT PLATE AS THE DRILL PATTERN (QUANTITY 4 DRILL HOLES)
IMPORTANT: Check the Floor Mount Plate alignment as each hole is drilled to avoid costly rework.
CONCRETE OR CONCRETE WITH FLOORING UP TO 5/8″ (16 mm) · Drill the length of the screw anchor, including overdrill, into the concrete:
4″ (102 mm) anchor screw + 1/2″ (13 mm) overdrill depth = 4-1/2″ (115 mm)
CONCRETE WITH FLOORING OVER 5/8″ (16 mm) · Flooring over 5/8″ (16 mm) thick requires a 3/8″ diameter anchor with appropriate length (not supplied). · Drill the length of the anchor, including overdrill, into the concrete, as specified by the manufacturer. · Cut a 1-inch diameter hole into the flooring material, centered over each drill hole. This is to clear flooring material
for spacers to be installed later in Step 2.

2 Clean Drill Holes with Wire Tube Brush

3

Collect Dust/Debris using a HEPA Vacuum

Spacers

CONCRETE WITH FLOORING

Flooring Concrete

PREPARE DRILL HOLES FOR ADHESIVE · Clean drill holes with a Wire Tube Brush. · Collect dust/debris using a HEPA Vacuum.
CONCRETE WITH FLOORING ONLY · Fit each 1″ (25.4 mm) diameter hole cut with Spacers
(supplied) to match flooring height.
NOTE: Multiple Spacers in each hole is OK.
Example: 3/8″ flooring height requires 1/4″ and 1/8″ Spacers per hole.

ADHESIVE APPLICATION · Set the Floor Mount Plate aligned with the drill holes.
IMPORTANT: Installation over Flooring — check Spacers do not interfere with Floor Mount Plate seating. If any gaps are present, fit the holes with the appropriate size Spacers.
· Follow the Adhesive Manufacturer’s application instructions.
IMPORTANT: Adhesive is fast-curing with very short working time. The next step (Step 4) must be performed immediately after the Adhesive is applied.

FUNCTIONAL TRAINER | INSTALLATION MANUAL

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STEP-BY-STEP INSTALLATION GUIDE
4 CONCRETE WITH FLOORING Spacers
Floor Mount Plate

CONCRETE Floor Mount Plate

Flooring {
Concrete

Concrete

Screw Anchor

Screw Anchor

INSTALL FLOOR MOUNT PLATE (QUANTITY 4 CONCRETE SCREWS)
· Recommended: Apply adhesive directly onto Screw Anchor leading threads. · Insert the Screw Anchor through the Floor Mount Plate and into the drill holes. · Tighten the Screw Anchors into the concrete until the hex-washer head contacts the surface of the Floor Mount Plate.
· Immediately remove any adhesive spill using a clean cloth.

CONCRETE WITH FLOORING OVER 5/8″ (16 mm) · Use 3/8″ dia. anchor with appropriate length (not supplied) and Spacers (supplied). · Anchor minimum embedment required: 3″ (76 mm). · Follow anchor manufacturer’s instructions for tightening the anchor, including torque specifications.

5 A

6
Continue to “AIR SYSTEM SETUP & FINAL INSTALLATION” page 10, Step 7

HEAVY EQUIPMENT HELP REQUIRED CRUSH HAZARD KEEP FEET CLEAR
Lift here

3/8- 16×3/4 in. Screw with Washer
(qty 4)

B
Continue to Step 6
FINAL INSTALLATION / SETUP ·A For pre-assembled Functional Trainer, continue
to “AIR SYSTEM SETUP & FINAL INSTALLATION” page 10, Step 7. ·B For a Functional Trainer unit that requires assembly, continue to Step 6.

FUNCTIONAL TRAINER INSTALLATION
· With your helper, place the Functional Trainer onto the Floor Mount Plate, align mount holes as shown.
· Start a Screw with Washer into a threaded hole (qty 4). · Fasten all four Screws using a 9/16 inch Socket and
Ratchet. · Torque all four Screws to 25­30 ft-lbs (34­41 Nm) using
a Torque Wrench and 9/16 inch Socket.
Continue to Step 7 “AIR SYSTEM SETUP & FINAL INSTALLATION” on the next page.

FUNCTIONAL TRAINER | INSTALLATION MANUAL

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AIR SYSTEM SETUP & FINAL INSTALLATION
7
Luer Couplings

Outlet

QD (Quick Disconnect)

Compressor Air Tube with QD

Connect QD to Compressor

REFER TO THE DIAGRAM ABOVE FOR AIR SYSTEM SETUP AND FOLLOW THE INSTRUCTIONS BELOW
WARNING: Never connect Keiser pneumatic equipment to an air source that is capable of exceeding 120 psi / 8.27 bar. Over pressurizing Keiser pneumatic equipment may cause tubing to burst, breakage of equipment, abnormal operation, or serious injury. Use only clean, dry, regulated compressed air at the rated pressure range of 100­120 psi / 6.89­8.27 bar.
1. Connect the Male-Female Luer Couplings, then the Quick Disconnect (QD) into the Compressor (Compressor not included, sold separately). Ensure that the QD clicks into position.
2. Plug the Compressor into a power source to power the Compressor ON. Allow the Compressor to build up to a minimum of 100 psi / 6.89 bar.

8

Thumb Buttons

Power Display Powered ON

POWER ON THE EQUIPMENT Press the “+” and then the “-” Thumb Buttons a few times to ensure air cycles through and that the Power Display powers ON.
NOTE: Keiser Air Compressor manuals are available for viewing and download at keiser.com/support (search: Air Compressor manuals).

FUNCTIONAL TRAINER | INSTALLATION MANUAL

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BEFORE YOU USE THE FUNCTIONAL TRAINER
WARNING: Avoid potential injury and/or property damage. Ensure the Floor Mount Plate is securely fastened to the concrete floor. If movement is found, check all Screw Anchors and Mount Screws and ensure that they are all firmly fastened before use. 1. Make sure the Functional Trainer has been installed according to the instructions.
2. Ensure that the Functional Trainer is connected to the Compressor/Air Supply and that the Compressor/Air Supply is powered ON.
3. Read the Operation Manual, enclosed with the equipment and available at keiser.com/support (search: Functional Trainer Manual).
4. Store Installation Instructions for future reference.

FUNCTIONAL TRAINER | INSTALLATION MANUAL

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CUSTOMER SUPPORT If you have any questions regarding the installation or operation of the Functional Trainer after reading these instructions, contact Keiser Customer Support:
1 559 256 8000 [email protected] keiser.com/support
Telephone and Live Chat Monday–Friday 7 am to 5:30 pm PST
305520_C

Manufactured in the USA KEISER CORPORATION
2470 S. Cherry Ave. Fresno, CA 93706

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