intel HRC70 High Temperature Heat Pumps User Manual
- May 15, 2024
- Intel
Table of Contents
intel HRC70 High Temperature Heat Pumps
Specifications
- Model: HRC70
- Capacity: 17 to 25 kW
- Manufactured in: France
Product Usage Instructions
1 – Introduction
The HRC70 High Temperature Heat Pumps are designed to provide efficient heating solutions. The standard configurations, operation details, included accessories, and available accessories are outlined below:
1.1 – Standard Configurations
The Heat Pump operates at high temperatures ranging from 17 to 25 kW, providing ample heating capacity for various applications.
1.2 – Operation of the Heat Pump
The Heat Pump functions by extracting heat from the surroundings and transferring it indoors to heat the desired space effectively.
1.3 – Included Accessories
The package includes essential accessories required for installation and operation.
1.4 – Accessories Available to Order
Additional accessories can be ordered separately to enhance the functionality of the Heat Pump.
2 – Installation
Proper installation is crucial for optimal performance and safety. Follow the steps below for a successful installation:
2.1 – Installing the HRC70
Refer to the installation manual for detailed instructions on placing and securing the Heat Pump in the designated location.
2.2 – Hydraulic Installation
Ensure the hydraulic connections are correctly established to facilitate the circulation of water for heating purposes.
2.3 – Electrical Control Connections
Make sure to follow the provided guidelines for connecting the Heat Pump to the electrical system safely.
3 – Set-Up
After installation, proceed with the set-up process as per the manufacturer’s instructions to configure the Heat Pump for operation.
4 – Maintenance and Troubleshooting
Regular maintenance is essential to ensure the longevity and efficiency of the Heat Pump. Refer to the following maintenance guidelines:
4.1 – General Information
Understand the general maintenance requirements and schedule regular checks to prevent issues.
4.2 – Maintenance on the Hydraulic Circuit
Perform routine maintenance on the water and heating circuits to keep the Heat Pump functioning optimally.
Frequently Asked Questions
- Q: Can the HRC70 Heat Pump be used for cooling purposes?
- A: No, the HRC70 Heat Pump is designed specifically for heating applications and is not suitable for cooling.
- Q: What is the warranty period for the HRC70 Heat Pump?
- A: The warranty period varies; please refer to the warranty information provided with your purchase or contact customer support for details.
“`
HRC70
High temperature Heat Pumps
from 17 to 25 kW Installation and user manual
HRC70 17 / 3 m Ref. 151430
HRC70 17 / 3 t Ref. 151435
HRC70 20 / 3 t Ref. 151445
HRC70 25 / 3 t Ref. 151450
The information contained in this document is non-contractual. We reserves the right to modify the technical specifications or characteristics of any of their appliances without prior notice.
Manual ref. : 1898302 Edition n° : 23.25
Made in France
PLEASE READ IMMEDIATELY
1.1 – Important information
These installation and operating instructions form part of the appliances
which they refer to.
In order for the warranty to be valid, they must be read before using the
appliance. This manual must be safeguarded and passed on to successive users
for future reference. It will be considered as evidence in case of litigation.
ELECTRICAL INSTALLATION RECOMMENDATIONS
– It is the responsibility of the installer and of the client to ensure that
the appliance is compatible with the power grid before connecting the HRC70
Heat Pump (see the electricity provider information form in the Appendix)
– The power grid impedence value must be less than the Heat Pump impedance
Zmax value (see § «Connecting the HRC70 Heat Pump to the power supply»).
– If the electrical installation standards are not respected there could be
irreversible damages to the HRC70 Heat Pump which are not covered by the
manufacturer’s warranty.
The high temperature Heat Pump absorbs the calories present in exterior air,
and transforms them into useful energy which is then transferred to the
heating water for your home. We cannot be held responsible for any other usage
of the appliance. The safety advice and instructions present in this document
must be strictly respected. Before making any connections to the installation,
make sure the appliances are compatible with the installation. Before
switching on the appliance, check that the network voltage to be applied to
the appliance is the same as the one on the rating plate of the appliance.
Before undertaking any manintenance work, handling, or in the case of the
appliance not functioning or malfunctioning, always disconnect the appliance
from the power supply and seek advice from a technician or specialist. We
cannot be held liable for damages caused by not following the instructions
provided, nor any problems or errors caused from improper handling, improper
installation, or misuse. The installation and operating instructions are
subject to change without prior notice.
HYDRAULIC INSTALLATION RECOMMENDATIONS
– Clean and flush the hydraulic heating circuit before connecting the
appliances (Heat Pump and Pilot).
– The appliance only works when filled with water. Never switch the appliance
on if it is not properly filled with water and purged of air.
– The filter valve ensures the protection of the Heat Pump. An annual
inspection of the condition of the filter must be carried out.
– It is recommended to carry out periodic inspections for sludge and limescale
and to clean when necessary. The appliance must always be switched off before
any cleaning is undertaken.
– Always switch off the appliance before working on any electrical components.
Caution: The fan may continue turning through inertia even when the appliance
is switched off. Wait for the fan to stop before working on the appliance.
– Never get water on the control components or electrical parts. Always switch
off the appliance before cleaning.
1.2 – Safety advice and instructions
· The Heat Pump must only be installed outside. · This appliance should not be
used by: children under 8 years old; anyone with reduced physical, sensory or
mental capabilities; or by anyone
who has insufficient experience or knowledge of the appliance; unless they are
being supervised by someone who is responsible for their safety and in
possession of the operating instructions of the appliance.
· Installation of the Heat Pump indoors is strictly prohibited.
· The Heat Pump operates using an air temperature range of -20°C to 40°C. When
the temperature falls below -20°C, the installation no longer heats using the
Heat Pump, but using the back-up.
4
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
· It is FORBIDDEN :
– to operate the Heat Pump using air intake containing solvents or explosive
materials.
– to use air intake containing grease, dust, or aerosol particles.
– to connect vented exhaust hoods to the appliance.
· Use of the appliances are FORBIDDEN if the installation is not
filled with water.
· All work must be carried out by a qualified professional with the appliance
switched off.
· This appliance must be installed in accordance with national electrical
installation regulations. Check that the appliance is equipped with a properly
sized and properly connected grounding cable. This CE approved unit is in
compliance with the following standards:
– Low voltage 2006/95/CEE (standard EN 60.335.1).
– Electromagnetic compatibility 2004/108/CEE (standard EN 55014.1 / EN
55014.2).
· Any work on the refrigerant circuit must be carried out by a qualified
professional with a category 1 certificate of aptitude. The release of
refrigerant fluid into the atmosphere is prohibited, the refrigerant fluid
must be recovered before any work is undertaken on the refrigerant circuit.
The HRC70 Heat Pump uses R290 refrigerant fluid. Given the flammable nature of
the fluid, any work on the refrigerant circuit must be done with appropriate
materials and by conforming to all regulations in effect. In case of handling
of fluid (recovery, evacuation or refilling), the appliance must be switched
off. Do not smoke or light any flame (e.g. lighter, blowtorch) when handling
refrigerant fluid. if work must be carried out on the refrigerant circuit
using a flame (blowtorch) the refrigerant circuit must first be evacuated and
replaced with a nitrogen atmosphere.
· The appliance should be cleaned carefully so as not to damage its
electronics from the outside. The use of a high pressure cleaner is
PROHIBITED.
1.4 – Rating plate
1.3 – Symbols used
Identifies important warnings and recommendations.
Consult the installation manual before all work on the product: handling,
installation, use and maintenance.
Contains controlled substances, do not dispose of in the garbage. In case of
disposal, please respect the regulations for the recovery of electrical and
electronic equipment.
Type and refrigerant charge. PS High: Max high service pressure PS Low: Max
low service pressure Heating capacity : nom: nominal max: maximal
Max current protection (A) Caution : contains a flammable refrigerant fluid.
Please make sure to respect the installation and handling precautions.
Manufacturer’s identity
intuis reference of the appliance Appliance type
Serial number of the appliance
Appliance electric data PED’s category
According to 2014/68/EU
AUER Rue de la République 80210 Feuquières en Vimeu
HRC70 17 tri /3 Réf : 151435
Pompe à chaleur
Ser.n° : 151435-232300000
400V tri ~ 50Hz Imax : 13A – Pmax : – kW
PED cat. II IPX4
Pnom : 7,90kW COP : 4,90 (A7W35)
P : 0,3MPa (3 bar)
0082
R290 (groupe 1) : 0,900kg PS High : 3,1MPa (31 bar) PS Low : 1,7MPa (17 bar) Ts min : -20°C Ts max : +40°C
Made In France
*Selon EN14511 / According to EN14511
Hermétiquement scellé / Hermetically sealed
245 kg
1897891
Appliance identity Certification agency
Protection rating CE marking Notified oragnisme identifying Rating plate
reference
appliance weight
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
5
Description :
Serial number of the appliance
151435 – 23 23 00000
Reference of the appliance
Year of
Week of
manufacture manufacture
2023
Appliance number in the
series
Pnom : 7,90kW COP : 4,90 (A7W35)
Nominal performances According to EN 14511
P : 0,3MPa (3 bar)
Maximum hydraulic system pressure
H
R290 (groupe 1) : 0,900kg
Refrigerant type / quantity
PS High : 3,1MPa (31 bar)
Maximal pressure of the refrigerant
PS Low : 1,7MPa (17 bar)
circuit
Ts min : -20°C
L Ts max : +40°C
Outside temperature limits operating
1.5 – Delivery terms and conditions
In general, the material is transported at the recipient’s own risk. It is
important to verify that all of the elements have been received and that no
damage has been sustained during transport upon receipt of the appliance and
before beginning the installation procedures.
Heat Pump
1.6.3 – Transporting manually
The Heat Pump can be transported manually. For the 17kW to 25kW Heat Pump, use
two(2) Ø26mm bars (not supplied) or straps inserted through the holes provided
for this purpose.
Do not damage the heat exchanger fins during handling or transport.
Pilot
Accessories
1.6 – Storage and transport
Admissible storage and transport temperatures of the appliance are between
-20°C and +60°C.
1.6.1 – General information
The appliances must be stored and transported packaged and on their wooden
pallets, in a vertical position, and completely empty of water.
1.6.2 – Transporting with a forklift truck
When transporting with a forklift truck, the Heat Pump must be on its wooden
pallet. When moving the Heat Pump do not lower or raise the unit suddenly as
the Heat Pump can easily lose it equilibrium. The Heat Pump should be suitably
secured to prevent it from tipping.
Bar Ø 26mm
Heat Pumps should never be laid flat. Do not incline more than 30°
6
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
INTRODUCTION
2.1 – Standard configurations
The capacitor (f), a plated heat exchanger which is hydraulically linked to the heating installation (h), via the Pilot, enables to heat the water in the heating circuit, and in turn enables the heating of the building.
Interior installation
only
Exterior installation
only
The ensemble is composed of an exterior unit (Monoblock high
temperature Heat Pump to be installed outdoors exclusively) and of an interior
unit (Pilot, to be installed indoors exclusively)
connected together through a hydraulic connection and a communication bus.
The air to water Heat Pump, draws calories from the exterior air and transfers
them to the heating water circuit with high energy efficiency.
The Pilot ensures the regulation and hydraulic distribution of the
installation.
Note : The Heat Pump is exclusively designed for heating purposes.
It cannot be used for cooling.
If the heating capacity required is higher than heating capacity delivered by the Heat Pump, the Pilot can provide an extra power boost from the boiler, or from the electrical back-up based on needs.
Mid-season
onl y compressor(b)
is used.
The fan (g) runs
at speed 1.
b : c : d : e : f :
Compressor 1 Compressor 2 Expansion valve Evaporator Capacitor
In cold weather
only compressor (c)
is used.
The fan (g) runs
at speed 2.
In extreme cold
both compressors
(b) and (c)
are used at the same time.
The fan (g) runs at speed 3.
g : h :
i :
Fan
Inlet / outlet point for the radiator circuit
Condensates drainage
2.3 – Accessories (included)
The components described below are delivered with the Heat Pump but they are
not mounted :
2-core sheathed cable linking the Heat Pump and the Pilot (lg 10m)
Pre-installed on the Heat Pump, only needs to be connected to the Pilot.
1” 1/4 filter valve
(delivered with the hydraulic connection kit)
Hydraulic connection kit lg 1.5m
2.2 – Operation of the Heat Pump
The Heat Pump is a closed and pressurised system in which the refrigerant
serves as the medium for transferring energy.
A safety pressure switch is used on the refrigeration circuit, it is located
on the high pressure part of the circuit at the output of the compressors. It
is a dry contact that when the pressure becomes too high (>31 bar) opens. Once
opened, it cuts the power to the compressors, independently of the electronics
and thus protects all circuit components.
The evaporator (e) is a cooling exchanger which draws calories from the air.
The humidity in the air condenses on contact with the cold surface, and forms
condensation (evacuation in (i)).
2.4 – Accessories available to order
2-core sheathed cable connecting the Heat Pump and the Pilot (lg 20m)
20m length for connection instead of the 10m length delivered as standard.
2-core sheathed cable connecting the Heat Pump and the Pilot (lg 50m)
50m length for connection instead of the 10m length delivered as standard.
External heater cable
Used to prevent frost from forming on the external condensates drainage pipe.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
7
INSTALLATION
3.1 – Installing the HRC70
The Heat Pump must always be transported in a vertical position, including
during installation. It should be transported with the help of a forklift. Do
not use the hydraulic connections to move the appliance, take hold of it using
the four bottom corners of the appliance. Installation must be carried out by
a qualified installer, taking all necessary precautions to avoid any risk of
accidents or of material damage.
3.1.1 – Installation site
The Heat Pump is designed to be installed outdoors exclusively, while
respecting a minimum of free space around the appliance in an area free from
excessive levels of dust. It should never be placed in an enclosed space. The
Heat Pump is designed to operate in rainy weather conditions, although it can
be installed under a well ventilated shelter (with an opening large enough to
allow sufficient air flow for intake and exhaust).
8
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
3.1.1.1 – Heat Pump installation site
Minimum distances to respect for proper installation of the Heat Pump: (mm) :
1m Mini
50Cm Mini
Always make sure the heat exchanger fins are protected when handling the
appliance.
The Heat Pump must handled with caution and without being subjected to
impacts, especially when placing on the ground.
The Heat Pump must be installed on a hard and stable base, which is
sufficiently raised from ground level to avoid risks of damage in case of
flooding or snow.
50Cm
· The Heat Pump must only be installed
Mini
outdoors.
· Any installation in an enclosed space without
1m
proper ventilation is prohibited.
Mini
· Do not restrict air intake or ventilation exhaust.
No object should impede the flow of air over the
heat exchanger. The Heat Pump should be placed
out of the way of prevailing winds.
· Do not install the Heat Pump near sources of
excessive heat, combustible materials, or near
ventilation points of adjacent buildings.
· Do not install the Heat Pump near a kitchen
or workshop exhaust ducts; this can result
in a mixture of oil and air settling onto the
heat exchanger fins which could hamper its
performance.
· Do not install the Heat Pump in an area with
flammable gaz, acidic substances, or alkalines
which could cause irreversible damage to the
copper-aluminium heat exchanger.
· Avoid installing the Heat Pump in a location
subject to noise reverberation such as near
windows or near the corners of buildings.
· As the condensates draining trough slopes
downward, the Heat Pump must be installed on a
level base.
· The Heat Pump must be easily accessible so as to
facilitate access for inspections and maintenance.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
9
3.1.1.2 – Condensates drainage
When the appliance is operating in frost protection mode, the condensed water
must be drained off. In order for the condensates to drain properly, the
drainage trough and hole must be clean and free of all debris (leaves, grass,
etc…). If the condensates drainage pipe is connected to the rainwater runoff
system, it is advised to use a siphon. Do not use any tools to remove ice
(risk of damage to the heat exchanger). The Heat Pump is delivered with a
flexible and transparent condensates drainage pipe (Ø20/25mm) which does not
drain outdoors. Before activation of the appliance, it is mandatory to connect
this flexible pipe to one of the two holes provided for this purpose:
– Remove the back panel of the appliance. – Position the flexible hose in its
chosen place after having
drilled a hole in the grommet.
a – Draining from underneath the Heat Pump
This solution is recommended to minimise the risk of ice at the condensates
drainage point.
b – Draining from the back of the Heat Pump
Is an acceptable solution but in this case an external heater cable (Ref.
751004) needs to be connected. Please refer to § «Heater cable for external
condensates drainage» as well as the instructions provided with the heater
cable itself.
Back of the HRC70 heat pump
Front of the HRC70 heat pump
View from above showing position of opening in concrete slab (case a)
3.1.1.3 – Heater cable for external condensates drainage
The Heat Pump allows for the addition of an external heater cable to prevent
freezing of the condensates drainage circuit. The heater cable (optional
Ref.751004) is connected to the electrical box on the terminals marked HG on
the electronics board. It must be installed in accordance with the
instructions supplied with the cable, in or around the condensates drainage
pipe, outside the Heat Pump.
Side view
3.1.1.4 – Protection screen for the finned heat exchanger
The plastic screen which protects the finned heat exchanger during transport
may be removed once the Heat Pump is in position in its definitive
installation site. To remove the plastic screen, simply cut it away from its
attachment points. There is always a risk of damage to the fins from external
factors (for example, being close to a well-frequented walkway or
thoroughfare), therefore, it is preferable to keep the plastic screen in
place. Caution: The fins are fragile and sharp. Make sure that the air
passages are kept clean and clear of any blockages (take care not to bend the
fins while doing so).
Never clean the finned heat exchanger with a high-pressure hose or any other
pressurised cleaning equipment. This could damage the fins.
10
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
3.2 – Hydraulic installation
3.2.1 – Hydraulic connections on the installation
The Heat Pump is equipped with a hydraulic pressure relief valve set at 2.5 bars. A service pressure below this value should be maintained.
In order to ensure that fluids can circulate properly, it is advisable to check that the sizing of piping in the circuit is appropriate between the
Heat Pump and the Pilot.
All piping should be thermally insulated,
especially the connecting pipes from the Pilot
to the Heat Pump.
1. Exit Heat Pump connection
2. Manual purger
3. Fluted purger
4. Clamp 40×60 W4
5. Areola 1”1/4
6. Hose ND 30×38
7. Reducer 1”1/4M 1”F
8. Filter 1”1/4
9. Fluted elbow
10. Isolation valve
11. Fiber joint Ø 38x25x2
a) · Install the connection (Rep.1) onto the «outlet» of the Heat Pump, it
must be in a horizontal position. · Fix the reduction and manual purger
(Rep.2) on the connection (Rep.1). · Install the isolation valve (Rep.10).
b) · At the inlet of the heat pump, mount the reduction (Rep.7) on the heat
exchanger pricking. · Install the filter (Rep.8). It must be placed
horizontally. · Install the isolation valve (Rep.10), then the areola 1”1/4
(Rep.5).
c) · On each hose (Rep.6), prepare only one end : – place the clamp (Rep.4) on
the end of the hose (Rep.6) without tightening. – assemble the fluted tip
(Rep.3) with the nut and place it in the hose (Rep.6). – on the second hose,
proceed the same way with the splined elbow (Rep.9). – allow the nut move
freely. – tighten the clamp (Rep.4).
d) · Fix each hose assembled as decribed above onto the «inlet» and «outlet»
of the Heat Pump using the joint (Rep.11). The hose with the fluted tip is to
be connected to the outlet of the heat pump (red arrow on the drawing). The
hose with the fluted elbow is to be connected to the inlet of the heat pump
(blue arrow on the drawing).
e) · Pass the hoses (Rep.6) [non-assembled ends] through the wall of the home.
· Prepare the ends of the hoses as described in step c) (2 fluted tip). ·
Connect pre-assembled hoses (Rep.6) to your piping.
f) · Insulate the hoses and pipes.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
11
3.2.2 – Hydraulic connections : Heat Pump circuit
A sufficient flow rate should be ensured so that the range of temperature
between the outlet and inlet of the Heat Pump does not exceed 8°C when the
Heat Pump is operating at full power (take a temperature measure when the
HRC70 Heat Pump is in heating mode and the system is fully functioning) :
The hydraulic connection section between the Heat Pump and the Pilot must be
sufficient.
Using the tables provided in the hydraulic pilot installation manual,
determine the minimum inner diameter of the connection of piping needed
depending on the distance which separates the Heat Pump and the Pilot.
Heat pump model
17kW 20kW 25kW
Minimum nominal flow rate (L/h)
2000 2400 3000
Maximum pressure (bar)
2.5
2.5
2.5
Make sure that all sections of piping are equipped with functional and accessible air valves.
The Heat Pump’s hydraulic connection to the Pilot can be done using steel, copper, or reticulated polyethylene pipes with a minimum equivalent diameter of 1”.
The hydraulic kit must be installed using flexible piping on the water inlet and outlet points of the Heat Pump in order to prevent any vibrations from being transmitted to the heating system.
3.2.3 – Heat Pump and Pilot pressure-relief valves
The Heat Pump and the Pilot are both equipped with pressurerelief valves. The
pressure-relief valve on the Heat Pump sets the maximum acceptable pressure in
the installation (2.5 bars when hot). The maximum service pressure on the Heat
Pump must, consequently be lower than 2.5 bars.
Example : If the Heat Pump is positioned 5m below the Pilot, the pressure
reading on the Pilot would be 0.5 bars less than the real pressure of the
water in the Heat Pump. In this case, the maximum service pressure for the
Pilot would be 2 bars. Therefore it would be advisable to fill the heating
circuit at an intermediary pressure (between 1 and 1.5 bars).
In case of operating with a back-up boiler, these pressure-relief
valves MUST be installed in addition to the ones which the boiler
is already equipped with.
The connections and the evacuation conduits for the pressure-relief valves
must be made from materials which are resistant to high temperatures and
corrosion.
Existing boiler
CP S Sch SPAC
: Pilot pressure gauge : Pressure-relief valve for the Pilot, set at 3 bars : Pressure-relief valve for existing boiler : Pressure-relief valve for Heat Pump set at 2.5 bars
3.2.4 – Desludging
The HRC70 Pilot has an integrated desludging function which collects oxides,
limescale, and other particles which may become detached from the inner walls
of the heating circuit. The lower part of the system is equipped with a sludge
valve which should be briefly activated at least once per year (see §
«Maintenance and repairs»). For underfloor heating installations, we would
advise you to install a settling tank, which will complement the actions taken
by the Pilot.
12
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
3.2.5 – Heat Pump water inlet filter (supplied)
A filter 1”1/4 must be installed on the water inlet piping on the Heat Pump:
· Respect the direction of flow on the filter (arrow on the valve)
Clean the filter several times as soon as the Heat Pump circulator pump has
been activated (make sure to switch off the Heat Pump circulator pump before
cleaning).
· Clean the filter at least once per year.
3.2.6 – Backflow prevention device
French law (articles 16.7 and 16.8 of the “Règlement Sanitaire Départemental”)
stipulates that a type CB backflow prevention device must be installed. This
device must be at different, nonregulated pressure zones, in accordance with
the NF P 43-011 standard. This is also an obligatory requirement in other
countries, which makes it important to verify the current laws and standards
in effect in the country of installation and ensure that your installation is
in compliance with them. The backflow prevention device is designed to prevent
incoming heating water from entering the drinking water circuit. It must be
connected to the mains drainage system.
3.2.7 – Purging the heating circuit
All necessary measures must be taken to ensure that the installation can be
continuously degassed. Automatic air purging valves should be placed at each
high point of the installation, and manual air purging valves should be
installed on each radiator.
3.2.8 – Insulating the piping
Insulants must conform to the DTU 67.1 standard, or the current regulations in
effect in the country of installation.
All visible piping and accessories (circulator pump, expansion vessel, valves,
etc…) must be either insulated or placed in insulated sleeves. Remember to
insulate the distribution manifolds and the inlet and outlet flow pipes to the
underfloor heating circuit. Remember to insulate the piping which connects the
Heat Pump to the Pilot.
3.2.9 – Expansion vessel
An expansion vessel needs to be installed onto the heating circuit. See
Appendix A5 for information on proper sizing of the expansion vessel.
3.2.10 – Frost protection and water treatment
See Appendices A4 and A6.
3.3 – Electrical control connections
3.3.1 – Connecting to the Heat Pump control 3.3.1.1 – 2-core sheathed cable
The Heat Pump is pre-equipped with a non-polarised, 2-core sheathed cable
(communication bus). This 10m cable is supplied with, and already connected
to, the Heat Pump. It must be connected to the Pilot. If the connection needed
is longer than 10m replace this cable with a 20m cable (Ref.753102)(Ref.
751005) or a 50m cable (Ref.754103) available as an option.
· On the Pilot, cut the bus link to the right length : LOOPS ARE FORBIDDEN.
Connection detail on the IMPERATIVE grounded heat pump of the link cable
shield.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
13
3.4 – Connecting to the power supply
Ensure that the power supply is sufficient to supply both the Heat Pump and
the electrical back-up if necessary, taking into account any other domestic
usage of electricity.
Connection to the power supply for each appliance must be done by a qualified
professional with the mains power switched off.
The rules and regulations in the country of installation MUST be respected
(standard C15-100). · The electrical lines for general power supply to the
circuits must be made in compliance with your country’s current rules and
regulations (standard C15-100). · Standard C15-100 determines the cable
section to be used based on acceptable currents. · Standard C15-100 determines
the cable section to be used based on the following elements : – Nature of the
conductor : . type of insulation, number of strands, etc… – Installation mode
: . influence of conductor and cable groups . ambient temperature . tightly or
non-tightly installed . length of cables, etc…
· During transport, the electrical connections may be subject to accidental
loosening.
· To eliminate any risk of abnormal heating, it is necessary to ensure the
placement of the faston type electrical connections are secure and tighten the
screw connections.
See§ «Spare parts – electrical boxes»
Each appliance is delivered from the factory completely pre-wired. However, it
is necessary to connect the following elements to the relevant terminals: ·
The electrical supply of the power circuit for each appliance separately : the
Heat Pump and the Pilot.
· The different temperature sensors, thermostats, and load shedding device on
the Pilot.
· The 2-core sheathed connecting cable (10m length supplied) between the Heat
Pump and the Pilot.
Under no circumstances will the manufacturer be held liable for any problems
which may arise due to improper installation and/or choice of power supply
cable.
Terminal strips
The terminal strips are spring-loaded «Cage Clamps». For handling, use the
following :
– for2,5mm² control terminals or 4mm² 6mm² power terminals (tetra), use a 3,5
x 0,5mm flat-head screwdriver.
– for 10mm² mains power terminals (single-phase), use a 5,5 x 0,8mm flathead
screwdriver.
1 : Insert the screwdriver into the flap just above or below the
identification number.
2 : Insert the wire into the «CAGE CLAMP» when the flap is open.
3 : Remove the screwdriver.
Note : The wires must be stripped to the following lengths:
– for the 2,5mm² control terminals: between 10 and 12mm. – for the mains power
terminals: between 18 and 20mm. – for the intermediary power terminals:
between 11 and 13mm.
3.4.1 – Recommendations for connecting the system to the power supply
Check :
· The power consumption
· Number and thickness of the power supply
cables
· Fuse or circuit breaker ratings
The power supply must come from an electrical protection and
sectioning device which complies with all current rules and
regulation in effect in the country of use.
This CE-approved unit complies with all the essential requirements
of the following directives:
– Low voltage n°2006/95/CE
– Electromagnetic compatibility n° 2004/108/CE
Ensure that the installation is equipped with a properly sized and
connected grounding cable.
Ensure that the voltage and frequency of the general power supply
fits requirements.
The acceptable variation in voltage is:
230 V +/- 10%
50Hz for single-phase models
400 V +/- 10%
50Hz for three-phase models
See Appendix A2 for components adapted to the heat pump.
3.4.2 – Connecting the HRC70 Heat Pump to the power supply
ELECTRICAL INSTALLATION RECOMMENDATIONS
– It is the responsibility of the installer and of the client to ensure that the appliance is compatible with the power grid before connecting the HRC70 Heat Pump (see the electricity provider information form in the Appendix)
– The power grid impedence value must be less
than the Heat Pump § «Connecting the
impedance HRC70 Heat
ZPmuaxmvpaluteo
(see the
power supply»).
– If the electrical installation standards are not respected there could be irreversible damages to the HRC70 Heat Pump which are not covered by the manufacturer’s warranty.
14
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
The HRC70 Heat Pump is CE-marked. It is compliant with French standard NF
C15-100 as well as European standards EN 61000-3-3 and EN 61000-3-11, among
others.
It is equipped with a progressive start-up, which limits the current at start-
up to 45A in single-phase, and 60A in three-phase.
The power supply cable should be sized carefully according to the following
factors:
– Maximum current required – Distance between the HRC70 Heat Pump and the
power supply – overall protection – The neutral operating system
Make sure to strip the cable before placing it into the terminals, and make
sure that the copper is in good condition.
A method of disconnection must always be installed in compliance with the
installation rules.
If the power supply cable is damaged, it must be replaced by a qualified
professional to avoid any risk of danger.
To access the terminals: remove the panel on the bottom left-hand side (2
screws) and open the electrical box (8 screws).
The electrical power supply cable should first be inserted through an exterior
compression gland and then through a cable grommet on the electrical box.
HRC70 heat pump model Power supply voltage
HRC70 17 / 3 singlephase
230V single-phase
HRC70 17 / 3 threephase
400V three-phase
HRC70 20 / 3 threephase
400V three-phase
HRC70 25 / 3 threephase
400V three-phase
Maximum power consumption
7.5 kVA
7.5 kVA
9.5 kVA
11.5 kVA
Maximum current requirements
32 A
13 A
15 A
18 A
Maximum start-up currents
45 A
48 A
48 A
60 A
Presence of a progressive starter
Included
No
No
CP1 : No / CP2 : Included
Phi tangent on heat pump start-up
1.53
2.46
2.46
2.37
Heat pump (Zmax) impedence(ohm) Phase impedence (Zmax) (ohm) Neutral impedence (Zmax) (ohm) Heat pump regulation mode
0.181 –
Fixed speed
0.248 0.166 Fixed speed
0.248 0.166 Fixed speed
0.175 0.117 Fixed speed
Number of power stages
3
3
2
3
Circuit breaker dimensions(1)
40 A single phase
16 A three phase
16 A three phase
20 A three phase
Power supply cable cross-section by phase (2)
10 mm²
4 mm²
4 mm²
6 mm²
Number of conductors (2)
2x 10 mm² + T*
4x 4 mm² + T*
4x 4 mm² + T*
4x 6 mm² + T*
Back-up heating elements (kVA)
See the «Connecting the pilot to the power supply» table
(1) D-curve two-pole or three-pole general circuit breaker. (2) The figures
given here are indicative. They must be checked, and modified if necessary
according to the conditions of installation and on the current rules and
regulations in effect.
If the length of the cable exceeds 15m, or if the network could be subject to
drops in voltage over 10V, use a thicker cable. (*) The cross-section of the
ground cable must be equal to the thickest section of the power supply cable.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
15
3.4.2.1 – HRC70 Heat Pump : 230V single-phase connection
3.4.3 – Electrical protection for the compressors
The HRC70 Heat Pump is equipped with a progressive start-up device to limit
the intensity of the current when the motor starts up, in compliance with the
NF C-15-100 standard: 45A per phase in single-phase and 60A per phase in
three-phase.
See § «recommendations for connecting the system to the power supply»
L = N = PE =
phase neutral ground
3.4.2.2 – HRC70 Heat Pump : 400V three-phase connection
See § «recommendations for connecting the system to the power supply»
L1,L2,L3 = phase
N
= neutral
PE
= ground
· Three-phase monitor relay for the HRC70 Heat Pump 17kW, 20kW and 25kW
A phase monitor relay is installed to prevent phase failure, which
could damage the compressors. If the phases are reversed, it will
stop the power supply to the Heat Pump.
CORRECT WIRING
INCORRECT WIRING
orange and green LED lights on
only green LED light on
In case of INCORRECT WIRING :
The electrical protection devices for the compressors constantly monitor the
current and voltage. In case of overvoltage, under-voltage, or an abnormally
high current, the compressor is stopped.
· Progressive start-up of the HRC70 Heat Pump when using a single-phase system
The progressive start-up device constantly monitors the compressor by
measuring the current and voltage. In case of over-voltage, undervoltage, or
an abnormally high current, the compressor is stopped.
How it works :
· The progressive start-up device controls the start-up phase until the motor
reaches its stable operating speed.
· If the motor cannot start, it is because the power supply has been cut off
by the progressive start-up device.
In order to protect the compressor, the motor will not be able to start-up
again until 5 minutes after it has been stopped.
Start-up errors :
· If the compressor fails to start-up, 2 LEDs (orange and green) will be
flashing to indicate the error (see § «Compressor start-up errors»).
· Progressive start-up of the HRC70 Heat Pump when using a 25kW three-phase
system
The progressive start-up device also serves to control the phases (phase order
or missing phase, which could damage the compressor).
If the order of phases is inversed or if there is a missing phase, the relay
cuts the power supply supply to the compressor. This error is indicated by by
the LED light flashing every second.
The progressive start-up device controls the power supply voltage. If the
voltage is under 195V, the compressor is stopped or does not start-up. This
error is indicated by the LED light flashing rapidly (10 flashes per second).
In case of a compressor error (over-current, short circuit, or error on the
start-up device itself ) the error is indicated by an intermittent flashing of
the LED (light on for 5 seconds, and then off for 5 seconds).
Caution: never work with live voltage!
If the phase order is reversed, or there is a phase missing, the relay cuts
the power supply to the circuit board. A «BUS Err» error message will appear.
This is indicated on the phase monitor relay by the orange light at the top
being off and the green light at the bottom
being on. To correct the error, reverse the two phases on the mains
power terminal.
When the Pilot is switched on, a «BUS Err» error message will be displayed. Reverse the two phases on the three-phase power cable of the Heat Pump. Switch the power back on and check the voltage on each phase.
16
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
SET-UP
· All work carried out on the hydraulic circuits and the electrical
installations must be carried out in compliance with regulations in effect in
the country of installation, by a qualified professional.
· Fill the installation with water and treat the water. · Purge the heating
circuits (open the air valves situated at the
highest points of the installation until all trapped air has been released). ·
Check that all circuits are properly sealed. · Ckeck that the power supply
voltage is correct at the mains switch. · Ensure the correct tightness of the
hydraulic connections, and check that there are no leaks. · Check that all the
valves are open, that the heating circuit is filled with water, and that
nothing is blocking the flow of water in the heat exchanger and the hydraulic
circuit. · Check that the sludge valve is properly installed and that nothing
is blocking its screen filter. · Once all of these checks have been completed,
switch the appliance on. · Configure the installation.
If necessary, this configuration can be modified through the «Installer» menu.
The installation must never be switched on WITHOUT WATER in the heating
circuit.
It is OBLIGATORY to refer to the technical manual provided with the HRC70 for
set-up.
MAINTENANCE AND TROUBLESHOOTING
·In order to ensure the best performance results from your HRC70 Heat Pump it
should be subject to regular maintenance. ·An annual maintenance check is
recommended to be carried out by a qualified professional on the hydraulic
heating circuit. ·All work carried out on the refrigerant circuit must be done
by a qualified professional with a category 1 certificate of aptitude. ·Always
switch the appliance off before opening it.
5.1 – General information
After the appliance has been operating for a few days, it is advised to check
that the water circuit is properly sealed, and that condensates are draining
properly.
Note : In case of maintenance work or decommissioning of an
appliance, please respect all environmental protection instructions concerning
recovery, recycling, and disposal of consumables and components.
5.2 – Maintenance on the hydraulic circuit
5.2.1 – Water circuit
Inspection of the water circuit consists of removing sludge, checking the
filters, and stopping up any leaks that may have appeared. Clean or replace
clogged or dirty filters. From time to time check that the condensates are
draining properly: – Remove the back panel – Check the drainage hole for
blockages – Clean the condensates recovery trough as deposits from air intake
may accumulate there – Clean the flexible drainage hose:
Case a : drainage from underneath Case b : drainage from the back Check that
the pressure-relief valve is properly sealed. It should not leak if the water
pressure is under 2.5 bars.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
Safety valve
17
5.2.2 – Maintenance of the heating circuit
· Release any trapped air in the HRC70 Pilot+ · Check that the entire circuit
is watertight, including the pressure-
relief valves. · Check the water pressure. It must not be lower than the
pressure
of the expansion vessel, and should never be more than 2.5 bars when hot. If
the water pressure is too low, check the watertightness of the circuit before
adding more water. · Check the composition and general state of the water in
the heating circuit. · Check the hydraulic circuit, including the cleaning of
the filter, inspecting the water quality (PH level, anti-freeze, etc…).
5.3 – Maintenance of the Heat Pump
The HRC70 Heat Pump contains R290 refrigerant fluid. It is not subject to
regulations concerning greenhouse gasses, and does not necessitate mandatory
annual maintenance by a qualified professional. However, it is still
recommended to carry out periodic (at least once per year) cleaning of the
evaporator fins if it is obstructed by dust or leaves : this should be done
using a vacuum cleaner or by spraying with water.
5.4 – Maintenance of the electrical components
· Always disconnect the appliance from the power supply before accessing the
electrical terminals. · Do not get water on any of the electrical components.
· Check on both the HRC70 Heat Pump and the HRC70 Pilot that the electrical
supply cables are properly connected to the terminals.
· Check the electrical connections for oxidization or overheated sections.
· Check the tightness of the cables on the compressor starters. · Clean any
dust from the electrical box and check the connections. · Check that the
ground cable is properly connected.
Never clean the finned heat exchanger with high-pressure cleaning equipment as
it could damage the fins.
In case of repair work on the HRC70 Heat Pump, the refrigerant circuit, or the
electrical box, it is important to follow the following instructions:
Any work on the refrigerant circuit must be undertaken by a qualified
professional with a category 1 certificate of aptitude. 1. It is forbidden to
release gas from the refrigerant circuit into the atmosphere, and it is
obligatory to recover the refrigerant before undertaking any work on the
circuit.
The HRC70 Heat Pump uses R290 refrigerant fluid. Given the flammable nature of
this fluid, any work on the refrigerant circuit must be carried out using
suitable equipment which complies with the current rules and regulations in
effect.
When handling the fluid (recovery, draining, or refilling), the appliance must
be disconnected from the power supply. Do not smoke. Do not generate any flame
(lighter, blowtorch) while handing the fluid. If work is necessary on the
refrigerant circuit using a flame (blowtorch), the refrigerant circuit must be
emptied and replaced with nitrogen.
18
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
5.5 – Errors which are not signalled by error message or alert
Errors not displayed on the screen
Possible causes
Solutions place it in winter mode and then auto.
request
connected to the Pilot and the power supply. configured.
The Heat Pump will not start
Pump (Check that there is voltage and the values: compressor start-up is
prevented if voltage is too high or too low.
insufficient.
the fan, and of other electrical components (e.g. circulator pump).
allow the motor to start-up: install a D-curve circuit breaker.
component.
requirements
The Heat Pump will start, but does not provide enough heat
engage properly. PAR.217 and 218
use of the back-up. It must be pre-configured.
operate. sensor.
thermal safety device
outside of the authorised operating range.
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
19
5.6 – Compressor start-up faults
Single-phase starter for the HRC70 17kW single-phase Heat Pump
Green Led
Red Led
Potential causes
Actions to be taken
On Flashing
–
–
–
· Normal operation
–
· Insufficient voltage
Flashing : 2 flashes
· Abnormal drop in voltage at start-up
Flashing : 3 flashes Flashing : 4 flashes Flashing : 5 flashes
· Over-voltage at start-up · Internal starter defect · Start-up process incomplete
· Check the poxer supply voltage on the Heat Pump : it must
be over 200V (minimum) · Insufficient power grid voltage · Check the
compliance of the power supply from the general
meter to the Heat Pump · Contact your electricity provided to ensure the
proper sizing
of the power grid connections
· Contact a manufacturer-approved technical center
· Replace the starter
· Check the power supply to the Heat Pump before and during start-up. It must
not be lower than 200V.
Three-phase starter for the HRC70 17kW, 20kW and 25kW three-phase Heat Pump
–
Alarm light
Potential causes
Actions to be taken
Flashing :
–
· Phases are inversed
2 flashes
· Inverse the 2 phases on the power supply of the starter
· Check the voltage on the three-phase network
Flashing :
· Check the compliance of the power supply from the general
–
· Poxer supply voltage is outside authorised range
meter to the heat pump
3 flashes
· Contact your electricity provider to ensure the proper sizing
of the power grid connections
Flashing :
–
· Non-compliant power supply frequency
4 flashes
· Contact a manufacturer-approved technical center · Contact your electricity provider
Flashing :
–
· Compressor blocked
5 flashes
· Contact a manufacturer-approved technical center
Flashing :
–
· Start-up process incomplete
6 flashes
· Check the power supply to the heat pump before and during start-up. It must not be lower than 350V.
Flashing :
–
· Starter overheating
7 flashes
· Contact a manufacturer-approved technical center
Flashing :
–
· Over-voltage at start-up
8 flashes
· Contact a manufacturer-approved technical center
· Check the voltage on the three-phase network
Flashing :
–
· Imbalance of phases
9 flashes
· Check the compliance of the power supply from the general meter to the heat
pump
· Contact your electricity provider
5.7 – Alerts and errors which are signalled by the appliance
Errors are signalled by the back-lighting flashing and by a sound-signal.
Press the dial to stop the sound signal. The alarm will stop, but the error
will continue to be displayed. If it is an automatic reset fault, the signal
will disappear once the problem has been resolved. If it is a manual reset
fault, rectify the problem and then press on the dial to make the signal
disappear. Manual reset faults are indicated with the following symbol: « ».
Note : The swimming pool sensor error is only signalled when the ohmic value
is too low. The absence of a swimming pool sensor does not
generate a fault as it can mean either that there is no swimming pool, or that
the swimming pool function has been deactivated.
20
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
5.8 – Sensor data curve charts
5.8.1 – Water inlet and outlet HRC70 Heat Pump and HRC70 Pilot de-icing sensor – Air intake sensor – Sensors installed on compressors 1 and 2 Swimming pool sensor – DHW sensor
k:
350
300
250
200
150
100
50
0
-40
-30
-20
-10
0
10
20
°C
k:
1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2
90
100
110
120
130
140
°C
5.8.2 – Exterior sensor
Temp. Resist. R (°C) (KOhms)
-30 171,800 -29 161,817 -28 152,994 -27 144,697 -26 136,894 -25 129,800 -24 122,646 -23 116,145 -22 110,025 -21 104,261 -20 98,930 -19 93,713 -18 88,888 -17 84,339 -16 80,047 -15 76,020 -14 72,174 -13 68,564 -12 65,153
Temp. Resist. R (°C) (KOhms)
-11 61,930 -10 58,880 -9 56,004 -8 53,280 -7 50,702 -6 48,263 -5 45,950 -4 43,769 -3 41,699 -2 39,739 -1 37,881 0 36,130 1 34,453 2 32,871 3 31,371 4 29,948 5 38,600 6 27,317 7 26,101
Temp. Resist. R (°C) (KOhms)
8 24,947 9 23,853 10 22,800 11 21,819 12 20,879 13 19,986 14 19,137 15 18,300
16 17,565 17 16,839 18 16,151 19 15,500 20 14,770 21 14,168 22 13,590 23
13,039 24 12,514 25 12,000 26 11,535
Temp. Resist. R (°C) (KOhms)
27 11,079 28 10,645 29 10,231 30 9,804 31 9,460 32 9,101 33 8,759 34 9,434 35
8,054 36 7,749 37 7,456 38 7,176 39 6,909 40 6,652 41 6,408 42 6,173 43 5,947
44 5,731 45 5,522
5.9 – Modification
Any modification of the device is prohibited. Any replacement of components
must be done by a professional with original parts from the manufacturer.
5.10 – Decommissioning
k:
12
11
10
9
8
7
6
5
4
3
2
1
0
20
30
40
50
60
70
80
90 °C
5.10.1 – Interim Product Retirement
In case of extended absence with power cut electrical housing and product,
have a qualified professional drain the product or protect it from freezing.
5.10.2 – Final decommissioning of the product
Outsource the decommissioning of the product to a dedicated installer.
5.11 – Recycling, decommissioning and disposal
Temp. (°C)
Sensor value (KOhms)
-40 351.078
-35 251.277
-30 182.451
-25 133.827
-20 99.221
-15 74.316
-10 56.202
-5 42.894
0 33.024
5 25.607
Temp. (°C)
Sensor value (KOhms)
10 20.017
15 15.768
20 12.513
25 10.000
30 8.045
35 6.514
40 5.306
45 4.348
50 3.583
55 2.968
Temp. (°C)
Sensor value (KOhms)
60 2.472
65 2.068
70 1.739
75 1.469
80 1.246
85 1.061
90 0.908
95 0.779
100 0.672
105 0.581
Temp. (°C)
Sensor value (KOhms)
110 0.504
115 0.439
120 0.384
125 0.336
130 0.296
135 0.261
140 0.231
145 0.204
Entrust the packaging disposal to the installer who installed the product.
The above symbol requires : – Do not dispose of the product with household
waste. – Dispose of the product at a collection point for used electrical and
electronic equipment.
5.11.1 – Disposal of refrigerant fluid
The product contains R290 (propane) refrigerant fluid. – Always refer
refrigerant fluid disposal to qualified personnel. – Respect the general
safety conditions
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
21
SPARE PARTS
6.1 – HRC70 Heat Pump
HP circuit
LP circuit
Note : Availability of spare parts:
The spare parts of our products are kept available for 10 years, from the date
of stop of mass production, except events beyond our control.
Reference
Rep. 17kW 17kW 20kW 25kW single three three three
phase phase phase phase
Description
B4995123
–
–
1
–
B4995134
–
–
Compressor 1 replacement kit 17kW single-phase
–
Compressor 1 replacement kit 17kW three-phase
–
–
B4995127
B4995127
Compressor 1 replacement kit 20/25kW three-phase
B4995124
–
–
–
Compressor 2 replacement kit 17 single-phase
2
–
B4995135 B4995135
–
Compressor 2 replacement kit 17/20kW three-phase
–
–
–
B4995128
Compressor 2 replacement kit 25kW three-phase
B1472868 B1472868 B1472868
–
Plated heat exchanger
3
–
–
–
B1472877 Plated heat exchanger
4 B1472866 B1472866 B1472866 B1472866 Finned heat exchanger 4 rows 20/25kW
5 B1472837 B1472837 B1472837 B1472837 Dehumidifying filter
B1472832 B1472832 B1472832
–
Reservoir tank
6
–
–
–
B1472854 Reservoir tank
B4995125 B4995125 B4995125
–
Brazed 4-way valve kit 17/20kW
7
–
–
–
B4995129 Brazed 4-way valve kit 25kW
B4995126 B4995126
–
–
Pressure reducer kit 17kW
8
–
–
B4995130 B4995130 Pressure reducer kit 20/25kW
11 B1239192 B1239192 B1239192 B1239192 1/4” check valve
12 B1239211 B1239211 B1239211 B1239211 Pressure switch
14 B1244578 B1244578 B1244578 B1244578 Temperature sensor lg 2000m
15 B1244578 B1244578 B1244578 B1244578 Temperature sensor lg 2000m
16 B1239225 B1239225 B1239225 B1239225 Pressure sensor BP frigo
B1244042 B1244042 B1244042 B1244042 Pressure sensor cable
17 B1244522 B1244522 B1244522 B1244522 NTC sensor 900mm
18 B1244578 B1244578 B1244578 B1244578 Temperature sensor lg 2000m
19 B1244578 B1244578 B1244578 B1244578 Temperature sensor lg 2000m
20
B1472730
B1472730
B1472730
B1472730
Loading pipe (High pressure sensor)
21
B1472730
B1472730
B1472730
B1472730
Loading pipe (Low pressure sensor)
22A B4995190 B4995190 B4995190 B4995190 Replacement fan kit – Ø630
22B B4995349 B4995349 B4995349 B4995349 Replacement fan kit – Ø710
23 B1239128 B1239128 B1239128 B1239128 Pressure relief valve 2,5 bar
24 B4948083 B4948083 B4948083 B4948083 Condensates drainage hose
25 B4993002 B4993002 B4993002 B4993002 Fan heater cable
26 B1239268 B1239268 B1239268 B1239268 HP sensor
22
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
6.2 – Electrical boxes
HRC70 17kW single-phase
HRC70 17kW and 20 kW three-phase
HRC70 25kW three-phase
Rep. Reference
Description
1
B4994719 Heat Pump C9+ electronics board
2
B1244295 Starter CSS-25U -E-
3
B1244468 Capacitor 50MF-COMP-ZH06
4
B1243847 30A three-phase contactor
5
B1244037 Three-phase starter
6
B1243147 4A 5×20 fuse
7
B1943752 Phase controller
8
B1244469 Capacitor 45MF-COMP-ZH09
Electrical connections to screw in
Reference points on schematic cabling diagram DC1 Compressor 1 starter DC2
Compressor 2 starter RCP Phase monitor relay KMC1 Compressor 1 contactor KMC2
Compressor 2 contactor DP Compressor 2 progressive starter K1 à K3 Electrical
stage contactor BUS 2-core sheathed communication cable C1 Compressor 1 – 45F
capacitor C2 Compressor 2 – 50F capacitor K1 Compressor 1 K2 Compressor 2 AQS
110°C safety aquastat
T 6kW electrical immersion heater
Electrical connections with Faston terminals
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
23
WARRANTY
The warranty covers the HRC70 Heat Pump and the HRC70 Pilot components for a
period of two (2) years, starting from the date the appliance was activated,
if the warranty form was sent back to the manufacturer. In the absence of this
document, the date of manufacture will be used to determine the start date of
the warranty.
If the appliance was installed by a manufacturer-approved technical center,
you will be entitled to an additional year on your warranty. A comprehensive
warranty will apply for the first year (parts, labour and on-site support)
followed by two more years of coverage for parts only.
The appliance is guaranteed against all manufacturing defects, provided that
it was installed according to the instructions provided in this manual and in
compliance with all current rules and regulations in the country of
installation. All electrical connections should comply with the C15-100
standard.
Under no circumstances does a defective part warrant the replacement of the
whole appliance.
The warranty only applies to parts which we identify as having been defective
at manufacture. If necessary, the part or product should be returned to the
manufacturer, but only with prior agreement from our technical department.
Labour, transport, and packaging costs are the responsibility of the user.
Repairs on a device will not result in compensation.
The warranty on replacement parts ends at the same time as the warranty of the
appliance.
The warranty only applies to the appliance and its components and excludes any
part or installation external to the appliance: electrical parts, hydraulic
components, etc…
The warranty will not apply in the absence of, insufficient, or improper,
maintenance of the appliance.
It is essential to carry out regular annual maintenance on the appliances and
on the installation to ensure sustained use and durability. This maintenance
should be carried out by your installer, or by a manufacturer-approved
technical center. In the absence of regular maintenance the warranty is
rendered null and void.
Any work on the refrigerant circuit must be undertaken by a qualified
professional with a category 1 certificate of aptitude. It is forbidden to
release gas from the refrigerant circuit into the atmosphere, and it is
obligatory to recover the refrigerant before undertaking any work on the
circuit.
The HRC70 Heat Pump uses R290 refrigerant fluid. Given the flammable nature of
the fluid, any work on the refrigerant circuit must be done with appropriate
materials and conforming to all regulations in effect.
If an appliance is presumed to be the cause of any damage, it must not be
moved or tampered with before an expert assessment has been carried out.
7.1 – Limitations of warranty
7.1.1 – General information
The warranty does not apply to defects or damage caused by situations or
events such as:
– Misuse, abuse, negligence, improper transport or handling. – Incorrect
installation, or installation which has been carried out without
following the instructions in the manual and user guide. – Insufficient
maintenance. – Modifications or changes carried out on the appliance. –
Impacts from foreign objects, fire, earthquakes, floods, lightning, ice,
hailstones, hurricanes or any other natural disaster. – Movement, imbalance,
collapse or settling of the ground or the
structure where the appliance is installed. – Any other damage which is not
due to defects in the product.
We do not guarantee against variations in the colour of the appliance or
damage caused by air pollution, exposure to chemical elements, or changes
brought about by adverse weather conditions.
The products are not guaranteed against dirt, rust, grease or stains which
occur on the surface of the appliance. We are not responsible for any
variations in colour.
7.1.2 – Exclusion from warranty
7.1.2.1 – Heating circuit water
Cases (not limited) for exclusion from warranty: – Not rinsing the heating
circuit – Using rain or well-water – Not treating the water for filling the
heating circuit according to the instructions in the installer intruction
manual.
7.1.2.2 – Handling
Cases (not limited) for exclusion from warranty: – Any damage sustained by
impacts or falls during handling after delivery from the factory. –
Deterioration in the condition of the appliance after handling where the
instructions in the manual have not been followed. – Deterioration of the
HRC70 Heat Pump because it was leaning or laid flat.
7.1.2.3 – Installation site
Cases (not limited) for exclusion from warranty: – Placement of the HRC70
Pilot in a location where it could be subject to ice/frost or other adverse
weather conditions. – Absence of frost protection for the appliances in the
installation. – Placement of the Heat Pump on a surface which cannot support
the weight of the appliance, or installation of the HRC70 Pilot on a vertical
surface which is not appropriate for the weight of the appliance. – Not
resepcting the horizontal positioning of the Heat Pump. – Not positioning the
appliance in accordance with the instructions in the installer manual.
Costs incurred due to access difficulties are not the manufacturer’s
responsibility.
7.1.2.4 – Electrical connections
Cases (not limited) for exclusion from warranty: – Faulty electrical
connection which does not conform to the national standards in effect. – Not
following the electrical connection diagrams provided in the installer manual.
– Electrical supply being significantly over- or under- the required voltage.
– Not respecting the supply cable sections. – Absence of, or insufficient
electrical protection throughout the appliance (fuses / circuit breaker,
grounding…).
7.1.2.5 – Hydraulic connections
Cases (not limited) for exclusion from warranty: – Inversing the inlet/outlet
connections. – Water pressure over 2,5 bars. – Absence of, improper mounting
of, or obstruction of pressure-relief valves. – External corrosion due to
piping being improperly sealed, or due to condensates not draining properly. –
Inappropriate connection for the draining and recovery of condensates. –
Installation which does not comply with the instructions provided in the
installer manual.
7.1.2.6 – Accessories
The warranty does not cover faults or defects resulting from: – Installation
of accessories which do not comply with our recommendations. – The use of
accessories which do not come from the manufacturer of the appliance.
7.1.2.7 – Maintenance
Cases (not limited) for exclusion from warranty: – Not respecting the
maintenance instructions provided in the installer manual. – Not maintaining :
. the evaporator . the condensates drainage system – Not using parts issued by
the manufacturer. – Outer casing and bodywork being subjected to any external
damage. – Abnormal sludge levels. – Not cleaning the protective filters.
24
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
A1 – Dimensions
APPENDICES
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
25
A2 – Technical specifications
A2.1 – General specifications
Maximum temperature R290 refrigerant fluid
Maximal pressure of the refrigerant circuit
Exterior air Temperature range Electrical supply Maximum current needed
Maximum start-up current Progressive starter Main circuit breaker (Curve D)
Minimum power cable width Main body materials Dimensions W x H x P (mm) Weight
when empty Nominal water flow rate Plumbing connections Maximum water pressure
Ø condensates drainage pipes Air flow rate Adjustable silent blocks Noise
level at 1m Power stage 1 / 2 / 3
- According to NFC 15-100; UTE 15-105.
HRC70 17 single-phase
70°C 0,900 kg Low pressure : 17 bar High pressure : 31 bar -20°C +40°C 1~ /
230 V / 50 Hz
32 A 45 A Included 40 A single-phase 3G 10 mm² * Steel 1035 x 1713 x 561 219
kg 2000 l/h 26 / 34 male 2,5 bar 20 / 25 mm 3000 m3/h à 7000 m3/h Included
51 / 52 / 59 dB(A)
HRC70 17 three-phase
70°C 0,900 kg Low pressure : 17 bar High pressure : 31 bar -20°C +40°C 3~ /
400 V / 50 Hz
13 A 48 A No 16 A three-phase 5G 4 mm² * Steel 1035 x 1713 x 561 214 kg 2000
l/h 26 / 34 male 2,5 bar 20 / 25 mm 3000 m3/h à 7000 m3/h Included
51 / 52 / 59 dB(A)
HRC70 20 three-phase
70°C 0,900 kg Low pressure : 17 bar High pressure : 31 bar -20°C +40°C 3~ /
400 V / 50 Hz
15 A 48 A No 16 A three-phase 5G 4 mm² * Steel 1035 x 1713 x 561 226 kg 2450
l/h 26 / 34 male 2,5 bar 20 / 25 mm 3000 m3/h à 7000 m3/h Included
53 / 60 dB(A)
HRC70 25 three-phase
70°C 0,900 kg Low pressure : 17 bar High pressure : 31 bar -20°C +40°C 3~ /
400 V / 50 Hz
18 A 60 A CP1 : No / CP2 : Included 20 A three-phase 5G 6 mm² * Steel 1035 x
1713 x 561 228 kg 3000 l/h 26 / 34 male 2,5 bar 20 / 25 mm 3000 m3/h à 7000
m3/h Included
53 / 54 / 61 dB(A)
26
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
Outdoor air temp Outdoor air temp
Outdoor air temp Outdoor air temp
A2.2 – Performances
HRC70 17kW single-phase
MAX heating capacity* Heating capacity nominal Nominal COP MAX heating
capacity* Heating capacity nominal* Nominal COP MAX heating capacity Heating
capacity nominal Nominal COP MAX heating capacity* Heating capacity
nominal Nominal COP MAX heating capacity* Heating capacity nominal* Nominal
COP MAX heating capacity Heating capacity nominal Nominal COP MAX heating
capacity* Heating capacity nominal Nominal COP MAX heating capacity* Heating
capacity nominal* Nominal COP MAX heating capacity Heating capacity
nominal Nominal COP
Water temperature
30/35 40/45 47/55 55/65
20 °C 15°C 12 °C 7°C 2 °C -7 °C -10 °C -15°C -20 °C
20,50 9,45 5,64 20,00 9,00 5,53 18,50 8,55 5,11 17,00 7,80 4,40 15,75 7,78 3,40 14,00 12,88 3,21 13,00 11,96 2,95 11,00 10,23 2,69 9,50 8,93 2,47
20,00 8,93 4,37 19,00 8,50 4,28 18,00 8,13 4,06 16,50 7,50 3,70 15,00 8,10 3,00 13,00 12,51 2,73 12,00 11,16 2,51 10,00 9,30 2,29 8,50 8,08 2,10
19,50 8,72 3,68 18,00 8,30 3,44 17,25 7,85 3,31 15,75 7,10 3,10 14,50 7,54 2,60 12,50 11,13 2,24 11,50 10,81 2,06 9,50 9,03 1,88 7,75 7,44 1,73
18,50 8,40 2,99 17,50 8,00 2,82 16,50 7,51 2,65 15,00 6,70 2,37 14,00 6,86 2,06 12,00 10,68 1,88 10,75 10,21 1,73 9,00 8,64 1,76 7,50(1) 7,28(1) 1,64(1)
HRC70 20kW three-phase
Water temperature 30/35 40/45 47/55 55/65
MAX heating capacity* Heating capacity nominal Nominal COP MAX heating capacity* Heating capacity nominal* Nominal COP MAX heating capacity Heating capacity nominal Nominal COP MAX heating capacity* Heating capacity nominal Nominal COP MAX heating capacity* Heating capacity nominal* Nominal COP MAX heating capacity Heating capacity nominal Nominal COP MAX heating capacity* Heating capacity nominal Nominal COP MAX heating capacity* Heating capacity nominal* Nominal COP MAX heating capacity Heating capacity nominal Nominal COP
20 °C 15°C 12 °C 7°C 2 °C -7 °C -10 °C -15°C -20 °C
24,00 13,34 5,34 23,50 12,70 5,24 22,50 12,03 5,01 20,00 10,90 4,60 17,50 8,26 3,70 15,50 14,11 3,18 14,50 13,20 2,93 12,00 11,16 2,66 11,00 10,34 2,45
23,00 12,81 4,25 22,50 12,20 4,17 21,00 11,53 4,03 18,50 10,40 3,80 16,50 8,30 3,10 15,00 13,90 2,70 14,00 13,02 2,48 11,50 10,70 2,26 10,50 9,87 2,08
22,00 12,49 3,61 21,00 11,90 3,37 20,00 11,23 3,31 17,00 10,10 3,20 16,00 7,73 2,70 14,75 13,13 2,22 13,50 12,69 2,04 11,00 10,34 1,86 10,00 9,50 1,71
21,00 12,18 2,95 20,00 11,60 2,78 19,00 10,89 2,69 16,00 9,70 2,56 15,50 6,95 2,06 14,50 12,91 1,87 12,75 12,11 1,72 10,00 9,50 1,75 9,75(1) 9,26(1) 1,62(1)
- Max heating capacity without de-icing.
**According to EN14511. (1) Water regime 50/60
HRC70 17kW three-phase
MAX heating capacity* Heating capacity nominal Nominal COP MAX heating
capacity* Heating capacity nominal* Nominal COP MAX heating capacity Heating
capacity nominal Nominal COP MAX heating capacity* Heating capacity
nominal Nominal COP MAX heating capacity* Heating capacity nominal* Nominal
COP MAX heating capacity Heating capacity nominal Nominal COP MAX heating
capacity* Heating capacity nominal Nominal COP MAX heating capacity* Heating
capacity nominal* Nominal COP MAX heating capacity Heating capacity
nominal Nominal COP
HRC70 25kW three-phase
MAX heating capacity* Heating capacity nominal Nominal COP MAX heating
capacity* Heating capacity nominal* Nominal COP MAX heating capacity Heating
capacity nominal Nominal COP MAX heating capacity* Heating capacity
nominal Nominal COP MAX heating capacity* Heating capacity nominal* Nominal
COP MAX heating capacity Heating capacity nominal Nominal COP MAX heating
capacity* Heating capacity nominal Nominal COP MAX heating capacity* Heating
capacity nominal* Nominal COP MAX heating capacity Heating capacity
nominal Nominal COP
Water temperature
30/35 40/45 47/55 55/65
20 °C 15°C 12 °C 7°C 2 °C -7 °C -10 °C -15°C -20 °C
20,50 9,56 5,67 20,00 9,10 5,56 18,50 8,65 5,31 17,00 7,90 4,90 15,75 8,60 3,70 14,00 12,91 3,22 13,00 11,96 2,96 11,00 10,23 2,70 9,50 8,93 2,48
20,00 9,03 4,38 19,00 8,60 4,29 18,00 8,23 4,14 16,50 7,60 3,90 15,00 8,30 3,10 13,00 12,67 2,78 12,00 11,16 2,56 10,00 9,30 2,33 8,50 8,08 2,14
19,50 8,82 3,70 18,00 8,40 3,46 17,25 7,95 3,36 15,75 7,20 3,20 14,50 7,73 2,70 12,50 11,15 2,27 11,50 10,81 2,09 9,50 9,03 1,90 7,75 7,44 1,75
18,50 8,61 3,01 17,50 8,20 2,84 16,50 7,71 2,70 15,00 6,90 2,47 14,00 6,95 2,15 12,00 10,70 1,89 10,75 10,21 1,74 9,00 8,64 1,79 7,50(1) 7,28(1) 1,66(1)
Water temperature
30/35 40/45 47/55 55/65
20 °C 15°C 12 °C 7°C 2 °C -7 °C -10 °C -15°C -20 °C
30,00 13,34 5,34 28,50 12,70 5,24 26,50 12,03 5,01 23,50 10,90 4,60 21,50 10,46 3,40 18,50 16,84 3,15 17,50 15,93 2,90 15,00 13,95 2,64 13,50 12,69 2,43
29,00 12,81 4,25 27,00 12,20 4,17 25,50 11,53 4,03 22,50 10,40 3,80 20,50 11,00 2,90 18,25 16,61 2,60 17,00 15,81 2,39 14,50 13,49 2,18 13,00 12,22 2,00
28,00 12,49 3,61 26,00 11,90 3,37 24,50 11,23 3,31 21,50 10,10 3,20 20,00 10,26 2,50 18,00 16,02 2,20 16,50 15,51 2,02 14,00 13,16 1,84 12,50 11,88 1,69
26,50 12,18 2,95 25,00 11,60 2,78 23,50 10,89 2,67 21,00 9,70 2,48 19,25 9,49 1,99 17,50 15,58 1,86 15,50 14,73 1,71 13,00 12,35 1,72 12,00(1) 11,40(1) 1,61(1)
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
27
A3 – EU declaration
This device complies with international electrical safety standards IEC
60335-1, IEC 60335-2-40. The CE marking present on the device attests to its
conformity with the following Community Directives, of which it meets the
essential requirements:
· Low Voltage Directive (LV): 2014/35/EU. · Electromagnetic Compatibility
Directive: (EMC): 2014/30/EU. · Ecoconception Directive for Energy-related
products: 2009/125/
EC. · Limiting Hazardous Substances (ROHS): 2011/65/EU.
A4 – Frost protection
In cases where the HRC70 Heat Pump cannot operate (exterior temperature is
outside of the operating range), and a back-up is authorised (boiler or
electrical), it will automatically be protected from frost or ice as the
circulator pump will operate and draw heat from the heating circuit which has
its temperature maintained by the HRC70 Pilot’s electrical back-up or back-up
boiler. The water temperature remains over 5°C. In all cases the piping must
be properly insulated. Underground piping should be installed within
protective guttering. However, in the case of installation without a back-up,
or if the HRC70 Pilot or HRC70 Heat Pump is being switched off during the
winter months (ex. accidental stop, secondary residence, etc…), an additional
anti-freeze protection is necessary.
Apply glycol to the heating circuit (with a minimum concentration of 25%
glycol) or make sure to have hydraulic circuit draining measures in place for
the HRC70 Heat Pump and its accessories (described below).
Diagram for draining equipment
Ensure that the HRC70 Heat Pump is drained.
HRC70 Pilot
A5 – Sizing the expansion vessel
– For a heating installation with radiators: The expansion vessel equipping
the boiler may be sufficient. Always check that the capacity of the existing
expansion vessel corresponds to the total volume of the installation (take
into account the 60L needed for the HRC70 Pilot tank when calculating the
total volume of the installation without forgetting the volume of a buffer
tank, if applicable).
– Sizing the expansion vessel: The volume of the expansion vessel which is
required for the HRC70 Heat Pump depends on the height of the installation.
You will need to adjust the pre-charged pressure of the expansion vessel and
check that the capacity of the vessel corresponds to the total volume of the
installation:
Height of installation (m) Pre-charged pressure (bars) (1)
2.5
5
7.5 10 12.5 15
0.25 0.5 0.75 1 1.25 1.5
Volume of water in the
25% glycol 15.9 14.5 13.0 11.6 10.1 8.7
installation covered by 1 liter 30% glycol 15.6 14.2 12.7 11.3 9.9 8.5
of the expansion vessel (liters) (2)
35% glycol 14.7 13.4 12.1 10.7 9.4 8.0 40% glycol 14.0 12.7 11.4 10.2 8.9 7.6
(1) : Deflate and check pressure in expansion vessel if necessary.
(2) : As a guideline, take into account: ·11 litres per kW heating capacity
for steel radiators + 60 liters for HRC70 Pilot + buffer tank (if applicable)
· 13 liters per kW heating capacity for cast-iron radiators + 60 liters for
HRC70 Pilot + buffer tank (if applicable)
· 17 liters per kW heating capacity for underfloor heating + 60 liters for
HRC70 Pilot + buffer tank (if applicable)
Or, if known, use the exact volume.
Example · Installation with 12kW cast-iron radiators · Height of installation
= 10m · Frost/ice protection using 25% glycol
Total volume of installation = 12 x 13 + 60 = 216 liters 1 liter of expansion
vessels covers 11,6 liters of the volume of the installation, so here you
would need an expansion vessel with a minimum volume of 18 liters (216 /
11,6).
Note1: The values given here are for a radiator installation (water
at 80°C). For use with an underfloor heating installation, multiply these
values by 2.
Note 2 : The concentration of monopropylene glycol should not
be less than 25%.
HRC70 Heat pump
During normal operation :
· V1 – V2 and V4 are closed · V3 and V5 are open
In case of prolonged stop (winter) :
· V3 and V5 are closed · V1 – V2 and V4 are open
V1 – V2 : Drainage valves V3 – V4 – V5 : Insulating valves
28
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
A6 – Treatment of the water in the heating circuit
It is MANDATORY to read the additional document concerning the quality of
water used for filling the installation.This document is included with this
manual as well as in the packet with the warranty information.
This document also contains information which is PERTINENT to the WARRANTY of
the material.
A6.1 – Preparing the hydraulic circuit (rinsing)
Before installing the HRC70 Pilot and the HRC70 Heat Pump, it is necessary to
rinse the installation with an appropriate product. This permits the
elimination of all traces left from soldering, soldering fluxes, grout,
grease, sludge, metallic particles, etc..in radiators, underfloor heating,
etc… This prevents any of the abovementioned waste from getting into the HRC70
Heat Pump heat exchanger, or from obstructing the filter installed on the
incoming water inlet.
A6.2 – Filling water
The materials used for producing a heating circuit are of different natures.
Instances of corrosion may occur through galvanic coupling in both new and
existing installations. The filling of the heating circuit must be done only
with untreated water (no water softener) from the drinking water network.
Filling with water from any other source (well water, rain water etc…) will
render the warranty null and void.
A6.3 – Treatment of the heating circuit
Central heating installations must be cleaned in order to eliminate debris
(copper, filings, soldering waste) related to the set-up of the installation
or from chemical reactions between the metals.
Futhermore, it is important to protect the central heating installations from
risks of corrosion, limescale, and microbiological development through use of
a corrosion inhibitor which is suitable for all kinds of installations (steel
or cast-iron radiators, PEX underfloor heating).
PRODUCTS USED FORTHE TREATMENT OF HEATING WATER MUST BE APPROVED BY THE LOCAL
OR NATIONAL PUBLIC HYGIENE AND HEALTH AUTHORITY.
We recommend the use of products in the SENTINEL range for preventative and
curative treatment of the heating circuit. · For new installations : (less
than 6 months old):
– Clean the installation with a universal cleaner to eliminate the debris from
the installation (copper, fibres, soldering fluxes) Example : SENTINEL X300 or
SENTINEL X800.
– Throughly rinse the installation until the water runs clear, with no traces
of impurities left.
– Protect the installation against corrosion with a corrosion inhibitor,
example: SENTINEL X100. Or against corrosion and freezing with an inhibitor
with an anti-freeze additive. Example : SENTINEL X500 or SENTINEL R600.
· For existing installations:
– Desludge the installation with a desludging product to eliminate any sludge
from the installation. Example : SENTINEL X400 ou SENTINEL X800.
– Throughly rinse the installation until the water runs clear, with no traces
of impurities left.
– Protect the installation against corrosion with a corrosion inhibitor,
example: SENTINEL X100. Or against corrosion and freezing with an inhibitor
with an anti-freeze additive. Example : SENTINEL X500 or SENTINEL R600.
Corrosion inhibitor :
– protects against the formation of limescale
– prevents «pinhole» type corrosion
– prevents, in new installations, the formation of sludge and the
proliferation of bacteria (in low temperature networks: algae)
– prevents the formation of hydrogen
– eliminates the sound of the generators
Treatment products from other manufacturers can be used if they guarantee that
the product is appropriate for all the materials used in the appliance and
offers efficient resistance to corrosion. To find this information refer to
their user manual.
A6.4 – Protection from freezing
In cases where the HRC70 Heat Pump cannot operate (exterior temperature is
outside of the operating range), and a back-up is authorised (boiler or
electrical), it will automatically be protected from frost or ice as the
circulator pump will operate and draw heat from the heating circuit which has
its temperature maintained by the HRC70 Pilot’s electrical back-up or back-up
boiler.
However, in the case of installation without a back-up, or if the HRC70 Pilot
or HRC70 Heat Pump is being switched off during the winter months (ex.
accidental stop, secondary residence, etc…), an additional anti-freeze
protection is necessary to prevent having to drain the hydraulic circuit of
the Heat Pump located outside of the building.
For anti-freeze product, use «monopropylene glycol» with an added corrosion
inhibitor.
Do not use mono-ethylene glycol (toxic product)
Choose the % of glycol based on the minimum exterior temperature to protect the water circuit from freezing (the concentration should not be under 25%) :
Exterior temperature (°C) % de glycol needed
-10 -15 -20 -25 25 30 35 40
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
29
When using a concentrated protect which needs to be diluted with water, mix
the water+anti-freeze+inhibitor mixture together prior to inserting it into
the installation.
RENDERING THE WARRANTY NULL AND VOID
All deterioration of the appliance due to an inappropriate quality of water
and/ or the presence of corrosion in the absence of treatment products as
described above, and/or an improper purging of air of the installation will
render the warranty to be null and void.
· Regularly check the pH level and % of glycol in the installation. ·Never
top-up the glycol in your installation without measuring the pH to check that
the drop in glycol % is not due to a deterioration of the glycol. ·When the pH
is acidic (<7) replace all of the glycol after having already drained and
rinsed the installation.
30
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
A7 – Product performances tables
A7.1 – HRC70 Heat Pump 17kW single-phase
(Conforms to standard: EU n°811/2013)
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– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
31
A7.2 – HRC70 Heat Pump 17kW three-phase
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32
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
A7.3 – HRC70 Heat Pump 20kW three-phase
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– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
33
A7.4 – HRC70 Heat Pump 25kW three-phase
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t
d
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t
d
d
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t
ZZ ZZ
Z^Z Z^Z Z^Z
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d d d d dd dZZ dK d dZZK dD Z
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tdK>
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t
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t
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t
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t
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W
t
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Y,
t
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t
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34
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
35
HRC70 Heat Pump – 17 kW single-phase – Internal wiring diagram
TwOUT : Water outlet temperature sensor
TwIN : Water inlet temperature sensor
Tair : Air intake temperature sensor
TCP1 : Compressor 1 temperature sensor
TCP2 : Compressor 2 temperature sensor
HP1 : Compressor 1 high pressure – pressure switch
HP2 : Compressor 2 high pressure – pressure switch
BP
: Low pressure – pressure switch
CP1 : Compressor 1 start-up control
CP2 : Compressor 2 start-up control
EV
: De-icing solenoid valve cycle inversion control
H1
: Compressor 1 RK1 heater cable
H2
: Compressor 2 RK2 heater cable
H3
: External heater cable
F
: 5×20 4A fuse
K1
: Compressor 1 thermal protection device
K2
: Compressor 2 thermal protection device
VENT : Fan
RCP : Phase controller
KMC1 : Compressor 1 contactor
KMC2 : Compressor 2 contactor
DP
: Compressor 2 progressive starter
36
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
37
HRC70 Heat Pump- 17 kW and 20 kW three-phase – Internal wiring diagram
TwOUT : Water outlet temperature sensor
TwIN : Water inlet temperature sensor
Tair : Air intake temperature sensor
TCP1 : Compressor 1 temperature sensor
TCP2 : Compressor 2 temperature sensor
HP1 : Compressor 1 high pressure – pressure switch
HP2 : Compressor 2 high pressure – pressure switch
BP
: Low pressure – pressure switch
CP1 : Compressor 1 start-up control
CP2 : Compressor 2 start-up control
EV
: De-icing solenoid valve cycle inversion control
H1
: Compressor 1 RK1 heater cable
H2
: Compressor 2 RK2 heater cable
H3
: External heater cable
F
: 5×20 4A fuse
K1
: Compressor 1 thermal protection device
K2
: Compressor 2 thermal protection device
VENT : Fan
RCP : Phase controller
KMC1 : Compressor 1 contactor
KMC2 : Compressor 2 contactor
DP
: Compressor 2 progressive starter
38
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
39
HRC70 Heat Pump- 25 kW three-phase – Internal wiring diagram
TwOUT : Water outlet temperature sensor
TwIN : Water inlet temperature sensor
Tair : Air intake temperature sensor
TCP1 : Compressor 1 temperature sensor
TCP2 : Compressor 2 temperature sensor
HP1 : Compressor 1 high pressure – pressure switch
HP2 : Compressor 2 high pressure – pressure switch
BP
: Low pressure – pressure switch
CP1 : Compressor 1 start-up control
CP2 : Compressor 2 start-up control
EV
: De-icing solenoid valve cycle inversion control
H1
: Compressor 1 RK1 heater cable
H2
: Compressor 2 RK2 heater cable
H3
: External heater cable
F
: 5×20 4A fuse
K1
: Compressor 1 thermal protection device
K2
: Compressor 2 thermal protection device
VENT : Fan
RCP : Phase controller
KMC1 : Compressor 1 contactor
KMC2 : Compressor 2 contactor
DP
: Compressor 2 progressive starter
40
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
41
A8 – Electricity provider information form
This form is to given to the electricity provider for all preliminary
evaluation for the installation of an HRC Heat Pump in case of an insufficient
power grid.
This table contains information on both electrical and technical data about
the HRC Heat Pump.
This technical data is provided in the table § «Connecting the HRC70 Heat Pump
to the power supply ».
The electricity provider can then proceed to increase the power grid if
necessary.
Name of client
Address
Client reference number on electricity bill
Name and address of installer (attach a copy of mandate)
Connections
Circuit breaker
Heat Pump (HP) Type de pump Make, model, and reference number Type of
compressor (without back-up heating) Nominal heating capacity of the Heat Pump
without elements for back-up heating (kVA)
Or Heat Pump nominal current without elements for back-up heating (A) Heat
Pump start-up curent (A) Heat Pump impedence (Zmax) declared by the
manufacturer Heat Pump power regulating mode Is there a start-up support
system in place for fixedspeed systems?
Elements for heating back-up
- mandatory fields
Single-phase
Three-phase *
Setting : ____A
Single-phase
Three-phase *
Single-phase
Three-phase *
____(kVA) *
Or
____(A) *
____(A) *
____()
Fixed speed
Variable speed
Yes *
No *
–
Single-phase
Three-phase *
____(kVA)
42
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW – V3
NOTES / MAINTENANCE
Date
Technician
Work carried out
Refrigerant collected Refrigerant loaded
– MANUAL HRC70 HEAT PUMPS 17 – 20 – 25 KW -V3
43
Industrial and Development site Rue de la République CS 40029
80210 Feuquières-en-Vimeu
Spare Parts Department Tel. : 03 22 61 21 21 Fax : 03 22 61 33 35
E-mail : pieces@auer.fr
Technical Assistance Department E-mail : enr@auer.fr
Technical assistance is reserved for professionals
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