WILO Star-Z 20-1 Hot Water Circulator Pump Instruction Manual

June 4, 2024
wilo

Star-Z 20-1 Hot Water Circulator Pump
Instruction ManualWILO Star-Z 20-1 Hot Water Circulator
Pump

Wilo-Star-Z 20/1, 25/2, 25/2 DM, 25/6, ZD 25/6

Star-Z 20-1 Hot Water Circulator Pump

WILO Star-Z 20-1 Hot Water Circulator Pump - Figure 1WILO Star-Z 20-1 Hot Water Circulator Pump - Figure
2

General

Installation and service by qualified personnel only
1.1 Fields of Application
This circulator is suitable for drinking water only. Series Star-Z circulating pumps are suitable of handling liquids in the fields of service/drinking water and food-related liquids.

1.2 Product Information
1.2.1 Technical Data
Maximum working pressure: 10 bar Minimum inlet pressure at the suction port at 40 °C: 0.5 bar (50 kPa) at 65 °C: 0.2 bar (20 kPa)
Permissible temperature range of fluid: Service water systems +2°C up to +65°C

Maximum permissible ambient temperature: 40°C.
Mains supply voltage: refer to the nameplate.
Input power P 1: refer to the name plate.
Max. motor speed: refer to name plate Pipe connection size: (screw-ended pump)
Z 20/1: R 1/2, DN15 (G: R1)
Z 25/2: R1, DN 28 (G: R1/2)
Z 25/6: R1, DN 28 (G: R1/2)
ZD 25/6: R 1, DN 28 (G: R 1½)
The minimum inlet pressure at the pump suction port must be maintained to avoid cavitation noise.

Safety

These instructions contain basic references to safety aspects that must be strictly adhered to. It is therefore imperative for the Installer and the Operator to carefully read these instructions prior to installation and commissioning. Please observe, not only the safety rules under the main heading safety considerations but also those added and specially marked under the ensuing headers.

2.1 Safety Symbols contained in these Instructions
Safety rules contained herein which, if not complied with, may be harmful to persons are especially highlighted by the following danger symbols:
Danger from general causes:

Danger from electrical causes:

Safety references which, if not complied with, may cause damage to the pump/plant or impair its function is highlighted by the word:
ATTENTION!
2.2 Trade Qualifications
Only suitably qualified personnel may work on this equipment.
2.3 Dangers from Non-Observance of Safety Rules
Non-observance of safety references may cause bodily harm to persons or damage to the plant. Failure to comply with safety references could invalidate the warranty and/or damage claims. In detail, non-compliance may, for example, cause the following dangerous situations:

  • failure of vital plant functions or damage to pump/plant,
  • causing personal injury from electrical and/or mechanical causes.

2.4 Safety Consideration for the Operator
Local regulations for the prevention of accidents must be observed.
Danger from electrical energy must be excluded (conforming to local or general regulations such as IEC, VDE, etc.).

2.5 Safety Considerations for Inspections and Installation Work
It is the Operator’s responsibility to ensure that inspections and installation work are carried out by authorized and qualified personnel only, having themselves made fully conversant with these instructions.
Work must principally be carried out only with the plant switched off and at a complete standstill.

2.6 Arbitrary Alterations and Spare Parts Procurement
Any alterations to the plant are only permitted in agreement with the manufacturers. Original spare parts and authorized accessories serve safety and reliability. The use of unauthorized parts could invalidate any claims for consequential damages.

2.7 Non-Permissible Operating Conditions
Operational safety of the plant is only ensured if used in accordance with Chapter 1 of these instructions. The limits stated in the catalog/data sheets must not be exceeded under any circumstances.

Transport and Storage

ATTENTION!
The pump must be protected from moisture and mechanical damage at all times during transport and intermediate storage.

Description of Product and Accessories

4.1 Description of Water Service Pumps
Series Star-Z circulating water service pumps have been specially designed for use in conjunction with domestic/drinking water service systems.
They are, by material selection and design, corrosion proofed against any residual parts in domestic/drinking water. Speed setting: Z 25/6 and ZD 25/6 pump is equipped with a rotary switch in the terminal box to enable manual; 3-speed control [1 – 2 – 3)].
At minimum speed, the maximum speed is reduced to approx.
40 …50%. The power input is reduced to approximately 50 %.
Particular features of the pumps
Double pumps contain two identically constructed pump heads in a common pump housing with an integrated change-over flap. Each pump can run in a single mode, and both pumps can also run simultaneously in parallel mode. The operating modes are main/reserve operation or incremental/peak-load operation. The pump heads can be selected in different capacities. Double pumps are suitable for adapting a pipe system to suit individual load characteristics.

4.2 Scope of Supply

  • Pump, complete.
  • Installation and Operating
    Instructions.

4.3 Accessories
Accessories available and/or required on separate order:

  • Union for pipe connections,
  • S1R-h plug-in timer module for 1-phase motors only, except Z 25/6.

4.2 Scope of Supply

  • Pump, complete.
  • Installation and Operating
    Instructions.

4.3 Accessories
Accessories available and/or required on separate order:

  • Union for pipe connections,
  • S1R-h plug-in timer module for 1-phase motors only, except Z 25/6.

Siting/Installation

5.1 Installation

  • Install the pump only after all welding/soldering on the pipe system is completed and the pipe system has been thoroughly flushed out to be clear of foreign matter and impurities, as these may cause damage to the pump.
  • Mount the pump in an easily accessible position in order to facilitate later inspection and exchange.
  • If used to handle domestic/drinking water a non-return valve must be provided and installed at the discharge side.
  • To avoid draining and re-filling the whole of the pipe system on the exchange of the pump it is recommended to provide and install isolating valves at the suction and discharge ports of the pump, to be positioned in such a way to prevent leakage dripping on the pump motor or its terminal box.
  • The pump to be mounted with the shaft in the horizontal plane in such a way that it is not stressed by the pipework. Observe mounting positions as shown in Fig. 1.
  • The arrow on the pump housing indicates the direction of flow (Fig. 2, Pos. 1).

ATTENTION!
Star- Z 25/2 DM:
The motor terminal box must not face downwards to avoid possible moisture entry. If necessary, rotate the pump head after undoing the screws holding the stator housing.

ATTENTION!
Take care not to damage the housing gasket.

  • Due care must be given that free ventilation is not restricted to pumps equipped or refitted with plug-in modules.

ATTENTION!
Thermal insulation of the pump, if applied, must be restricted to the pump’s housing only. Ensure that drain holes at the motor flange remain fully open (Fig. 2, Pos. 2).

5.2 Electrical wiring

  • Electrical work is to be carried out by qualified and licensed electricians in strict conformity to ruling national conditions and local regulations.
  • All wiring and external switchgear to comply with ruling local regulations (use of conduits, all-pole switches, air gaps, etc.) in accordance with the latest edition of IEE wiring regulations).
  • In order to preserve protection against moisture entry and to ensure a firm gland grip, the mains cable must have a sufficiently large outside diameter (f.e. H 05 V V-F 3 (4) G 1,5).
  • Cable leads are to be routed in such a way as to avoid any contact with pipework and/or pump or stator housings.
  • Check available power supply and voltage.
  • Observe pump name plate data
  • All wiring is to be carried out according to the wiring diagram (Fig. 4/5):
  • 4: 3~400/415 V, 2a:non-overloading
  • 5: 1~230/240 V, 2b:non-overloading
  • Observe locally ruling earthing regulations.

Commissioning

6.1 System filling and venting
Ensure that the pipe system is properly filled. The pump vents itself automatically after a short operational period. Short-term dry-running will not harm the pump. If necessary,  the pump can be directly vented in accordance with the following procedure:

  • Switch-off pump,
  • close discharge isolating valve,
  • Carefully slacken and remove the central access plug using a screwdriver (Fig. 3).
  • Depending on the liquid temperature and system pressure, hot liquid or vapor can be released when undoing the central access plug. Beware!

The danger of scalding!

  • Protect electrical parts from leaking water,
  • switch-on pump again,
  • after 15 … 30 secs close the access plug again,
  • open the isolating valve again.

ATTENTION!
It is possible that the pump shaft jams with the access plug open, depending on system pressure.

  • The pump can become extremely hot, depending on the operating state of the pump or pipe system (fluid temperature).
    Beware of scalding when touching the pump!

6.2 Pre-Start Adjustments

  • The direction of rotation check on 3-phase motors:
    Remove the central access plug at the non-drive end of the motor. Briefly switch on the motor and check whether the sense of rotation corresponds to the arrow on the nameplate; if necessary, change any two-phase wires.

Maintenance

Prior to maintenance or repair work switch off the pump and secure it against unauthorized switching.

Fault Findings Causes and Remedies

8.1 Pump is switched on, but fails to run:

  • Check power supply fuses.
  • Check voltage at pump terminals (refer to name plate data).
  • Check capacitor size (refer to name plate data!).
  • The rotor shaft has jammed, e.g. by incrustations.

Remedy: Remove the central access plug, and check the free movement of a shaft or free respectively at the slotted shaft end by means of a screwdriver.
Observe safety procedures as for 6.1!
At high water temperatures and system pressures, close isolating valves at both pump ports. First, allow the pump to cool down.

8.2 Noise

  • Cavitation due to insufficient inlet pressure.
    Remedy: Increase system pressure within permissible limits.
    If the fault cannot be located or rectified, please contact your nearest Wilo representative.

Spare Parts

State all nameplate data when ordering spare parts.

Spare parts

Spare parts are ordered via a local specialist dealer and/or Wilo customer service. In order to avoid queries and incorrect orders, make sure to mention all data indicated on the rating plate when placing your order.

Subject to technical alterations!

Declaration of conformity
according to 2004/108/EC annex IV,2 and 2006/95/EC annex III, B,
Herewith, we declare that this product:
Stratos ECO
Stratos ECO Z
Stratos ECO L
Stratos ECO ST
Stratos ECO BMS
in its delivered state complies with the following relevant provisions:
Electromagnetic compatibility – directive
2004/108/EG

Low voltage directive
2006/95/EG
and with the relevant national legislation.

Applied harmonized standards, in particular:
EN 6035-2-51

EN 61000-6-2
EN 61000-6-3
If the above-mentioned series are technically modified without our approval, this declaration shall no longer be applicable.

WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany

Wilo – International (Subsidiaries)

Argentina
WILO SALMSON
Argentina S.A.
C1295ABI Ciudad
Autónoma de Buenos Aires
T+ 54 11 4361 5929
info@salmson.com.ar
Austria
WILO Pumpen
Österreich GmbH
1230 Wien
T +43 507 507-0
office@wilo.at
Azerbaijan
WILO Caspian LLC
1065 Baku
T +994 12 5962372
info@wilo.az
Belarus
WILO Bel OOO
220035 Minsk
T +375 17 2503393
wilobel@wilo.by
Belgium
WILO SA/NV
1083 Ganshoren
T +3224823333
info@wilo.be
Bulgaria
WILO Bulgaria Ltd.
1125 Sofia
T +359 2 9701970
info@wilo.bg
Canada
WILO Canada Inc.
Calgary, Alberta T2A 5L4
T +1 403 2769456
bill.lowe@wilo-na.com
China
WILO China Ltd.
101300 Beijing
T +861058041888
wilobj@wilo.com.cn
Croatia
WILO Hrvatska d.o.o.
10090 Zagreb
T +38 51 3430914
wilo-hrvatska@wilo.hr
Czech Republic
WILO Praha s.r.o.
25101 Cestlice
T +420 234 098711
info@wilo.cz| Denmark
WILO Danmark A/S
2690 Karlslunde
T +45 70 253312
wilo@wilo.dk
Estonia
WILO Eesti OÜ
12618 Tallinn
T +372 6509780
info@wilo.ee
Finland
WILO Finland OY
02330 Espoo
T +358 207401540
wilo@wilo.fi
France
WILO S.A.S.
78390 Bois d’Arcy
T +33 1 30050930
info@wilo.fr
Great Britain
WILO (U.K.) Ltd.
DE14 2WJ BurtonUpon-Trent
T +44 1283 523000
sales@wilo.co.uk
Greece
WILO Hellas AG
14569 Anixi (Attika)
T +302 10 6248300
wilo.info@wilo.gr
Hungary
WILO Magyarország Kft
2045 Törökbálint
(Budapest)
T +36 23 889500
wilo@wilo.hu
India
WILO India Mather and
Platt Pumps Ltd.
Pune 411019
T +91 20 27442100
service@pun.
matherplatt.co.in

Indonesia
WILO Pumps Indonesia
Jakarta Selatan 12140
T +62 21 7247676
citrawilo@cbn.net.id| Ireland
WILO Engineering Ltd.
Limerick
T +353 61 227566
sales@wilo.ie
Italy
WILO Italia s.r.l.
20068 Peschiera Borromeo
(Milano)
T +39 25538351
wilo.italia@wilo.it
Kazakhstan
WILO Central Asia
050002 Almaty
T +7 727 2785961
in.pak@wilo.kz
Korea
WILO Pumps Ltd.
621-807 Gimhae
Gyeongnam
T +82 55 3405890
wilo@wilo.co.kr
Latvia
WILO Baltic SIA
1019 Riga
T +371 67 145229
mail@wilo.lv
Lebanon
WILO SALMSON
Lebanon
12022030 El Metn
T +961 4 722280
wsl@cyberia.net.lb
Lithuania
WILO Lietuva UAB
03202 Vilnius
T +370 5 2136495
mail@wilo.lt
The Netherlands
WILO Nederland b.v.
1551 NA Westzaan
T +31 88 9456 000
info@wilo.nl
Norway
WILO Norge AS
0975 Oslo
T +47 22 804570
wilo@wilo.no
Poland
WILO Polska Sp. z.o.o.
05-090 Raszyn
T +48 22 7026161
wilo@wilo.pl| Portugal
Bombas Wilo-Salmson
Portugal Lda.
4050-040 Porto
T +351 22 2080350
bombas@wilo.pt
Romania
WILO Romania s.r.l.
077040 Com. Chiajna Jud.
Ilfov
T +40 21 3170164
wilo@wilo.ro
Russia
WILO Rus ooo
123592 Moscow
T +7 495 7810690
wilo@wilo.ru
Saudi Arabia
WILO ME – Riyadh
Riyadh 11465
T +966 1 4624430
wshoula@wataniaind.com
Serbia and Montenegro
WILO Beograd d.o.o.
11000 Beograd
T +381112851278
office@wilo.co.yu
Slovakia
WILO Slovakia s.r.o.
82008 Bratislava 28
T +421 2 45520122
wilo@wilo.sk
Slovenia
WILO Adriatic d.o.o.
1000 Ljubljana
T +38615838130
wilo.adriatic@wilo.si
South Africa
Salmson South Africa
1610 Edenvale
T +27 11 6082780
errol.cornelius@
salmson.co.za

Spain
WILO Ibérica S.A.
28806 Alcalá de Henares
(Madrid)
T +34 91 8797100
wilo.iberica@wilo.es| Sweden
WILO Sverige AB
35246 Växjö
T +46 470 727600
wilo@wilo.se
Switzerland
EMB Pumpen AG
4310 Rheinfelden
T +41 61 83680-20
info@emb-pumpen.ch
Taiwan
WILO-EMU Taiwan Co. Ltd.
110 Taipeh
T +886 227 391655
nelson.wu@
wiloemutaiwan.com.tw

Turkey
WILO Pompa Sistemleri
San. ve Tic. A.S¸.
34530 Istanbul
T +90 216 6610211
wilo@wilo.com.tr
Ukraina
WILO Ukraina t.o.w.
01033 Kiew
T +38 044 2011870
wilo@wilo.ua
United Arab Emirates
WILO Middle East FZE
Jebel Ali – Dubai
T +971 4 8864771
info@wilo.com.sa
USA
WILO-EMUUSA LLC
Thomasville,
Georgia 31792
T +1 229 5840097
info@wilo-emu.com
WILO USA LLC
Melrose Park, Illinois 60160
T +1708 3389456
mike.easterley@wilo-na.com
Vietnam
WILO Vietnam Co Ltd.
Ho Chi Minh City, Vietnam
T +84 8 38109975
nkminh@wilo.vn
---|---|---|---|---

Wilo – International (Representation offices)

Algeria
Bad Ezzouar, Dar El Beida
T +213 21 247979
Armenia
375001 Yerevan
T +374 10 544336
Bosnia and Herzegovina
71000 Sarajevo
T +387 33 714510| Georgia
0179 Tbilisi
T +995 32 306375
Macedonia
1000 Skopje
T +389 2 3122058
Mexico
07300 Mexico
T +52 55 55863209| Moldova
2012 Chisinau
T +373 2 223501
Rep. Mongolia
Ulaanbaatar
T +976 11 314843
Tajikistan
734025 Dushanbe
T +992 37 2232908| Turkmenistan
744000 Ashgabad
T +993 12 345838
Uzbekistan
100015 Tashkent
T +998 71 1206774
---|---|---|---

WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany
T 0231 4102-0
F 0231 4102-7363
wilo@wilo.com
www.wilo.de

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals