Helmholz 700-200-LAN01 Ethernet Cable Guard User Guide

May 15, 2024
Helmholz

Helmholz 700-200-LAN01 Ethernet Cable Guard

Product Information

Specifications

  • Article Number: 700-200-LAN01
  • Name: Ethernet Cable Guard
  • Package Contents: Ethernet Cable Guard with power supply plug
  • Dimensions (T x W x H): 35 x 48.5 x 75.5 mm
  • Weight: Approximately 110 g
  • LAN Interface: 1 RJ45 10/100 Mbit/s Full Duplex
  • Features: HTTPS Web access, MQTT V3.1.1 & V5
  • IN / OUT (Guard): RJ45 100 Mbits/s (100BaseTX)
  • Response Time: 735 ns at 100 Mbit/s
  • LEDs: 6 LEDs
  • Power Supply: 24 V DC (18-30 V DC), max. 75 mA at 24 V DC, Max. 1.9 W

Product Usage Instructions

Safety Instructions
Ensure to read and follow all safety instructions provided in the user manual before operating the Ethernet Cable Guard.

  • Target group: This description is intended exclusively for trained, qualified personnel in control and automation technology familiar with the applicable national standards. Compliance with the hints and explanations in this operating manual is essential for installation, commissioning, and operation of the components.
  • Intended use: The device has an IP20 protection rating and must be mounted in an electrical control cabinet for protection against environmental influences. To prevent accidents, the doors of the control cabinet must be closed while the device is operated. Following the intended use can prevent personal injury and damage to the steering or the environment.
  • Operation: Proper operation of the device requires appropriate transport, storage, installation, commissioning, operation, and maintenance. Operate the device only in fault-free condition. Adherence to the permissible conditions and performance limits is mandatory. Modifications or conversions to the device are fundamentally prohibited.
  • Security: The device is a network infrastructure component and thus an important element in the security consideration of a plant. Follow the relevant recommendations to prevent unauthorized access to plants and systems.

Introduction
This document explains the initial commissioning of the Cable Guard. The latest version of the documentation and the manual can be found at www.helmholz.de or by scanning the QR code.

Function of the Ethernet Cable Guard
The Ethernet Cable Guard enables lifespan monitoring of Ethernet data cables (100Base-TX) with a focus on dynamic applications in automation technology, such as trailing cables on movable machine parts (robots). It increases plant availability and allows maintenance intervals to be planned, significantly reducing maintenance costs.

The Cable Guard is clamped onto the monitored cable strand and can inform about the status of the cable connection via a separate network connection or via a digital output on the quality of the cable connection. The feedback can be displayed as a PWM signal at the output, and the alarm threshold is individually adjustable (“lifespan” 99 – 50 %).

For integration into IoT structures, the monitored cable status can also be transmitted via MQTT through the Cable Guard.

Connection

Power Supply
The Cable Guard must be supplied with DC 18 … 28 V via the provided connection plug with DC 24 V.

Network
The Cable Guard has two RJ45 connectors, “DATA” for the monitored link. The monitoring cable (e.g., in a cable drag chain) must be connected to the lower “Guard” connector. The DATA connection must be linked to further standard industrial Ethernet cables.

Initial Commissioning
Please connect the device to the power supply and pay attention to the above instructions for use. Once the DATA connections are connected via Ethernet cables and the links are active (e.g., ports regular RJ45 connectors), the device’s correct function must be taught-in (this also applies to each cable change).

Website

Access to the Website
Connect the LAN port of the Cable Guard to your PC using a standard Ethernet cable. For the first call of the website, set the appropriate subnet on your PC’s network interface, e.g., with the IP address 192.168.0.1 with subnet mask 255.255.255.0 for LAN access. Open the website in a current browser with “https://192.168.0.324”.

Main View
After login, the “Home” website of the Cable Guard opens. The main view provides information about the device and cable status. For further information on configuration options, please refer to the manual.

Introduction
Familiarize yourself with the Ethernet Cable Guard and its components as outlined in the user manual.

Function of the Ethernet Cable Guard
Understand the purpose and function of the Ethernet Cable Guard in protecting and managing Ethernet cables.

Power Supply
Connect the Ethernet Cable Guard to a compatible power source within the specified voltage range.

Network
Establish network connections using the provided RJ45 interface for data transmission and reception.

Initial Setup
Prepare the Ethernet Cable Guard for operation following the provided instructions in the user manual.

Accessing the Website
Access the device’s web interface for further configuration and firmware updates. Enter the device’s IP address in a web browser to access the web interface for configuration.

Main View
In the menu on the left side, find additional functions for further configuration or firmware updates.

Frequently Asked Questions (FAQ)

Where can I find the latest version of the documentation?
The latest documentation can be obtained from www.helmholz.de or by scanning the provided QR code.

How do I reset the Ethernet Cable Guard to factory settings?

To reset the device to factory settings, locate the reset button on the device and hold it down for at least 10 seconds while the device is powered on.

What should I do if I encounter network connectivity issues?

Check your network connections, ensure proper cable connections, and verify network settings in the device's web interface.

What is the function of the Ethernet Cable Guard?

It monitors the lifespan of Ethernet data cables, particularly in dynamic environments, and transmits the status via network or digital output.

How is the Cable Guard powered?

It requires a DC 18 ... 28 V supply, which can be provided through the connection plug with DC 24 V included.

What should be done during initial commissioning?

Connect the device to the power supply, ensure the DATA connections are linked via Ethernet cables, and perform a teach-in for the correct operation.

How can I access the web interface of the Cable Guard?

Use a standard Ethernet cable to connect the device to a PC and access the web interface through a browser with the specified IP settings.

References

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