P3600
OPERATING
INSTRUCTIONS Low velocity powder actuated fastening tool

WARNING
DO NOT OPERATE THE P3600 TOOL UNTIL YOU HAVE READ THIS MANUAL AND RECEIVED THE PROPER TRAINING ACCORDING TO ANSI STANDARD A 10.3

WARNING
PRIOR TO OPERATING THE P3600 TOOL, STUDY THIS MANUAL CAREFULLY AND DEVELOP A THOROUGH UNDERSTANDING OF THE CONTENTS.
PROPER TRAINING ACCORDING TO THE CURRENT ANSI STANDARD A 10.3, SAFETY REQUIREMENTS FOR POWDER ACTUATED FASTENING SYSTEMS MUST BE COMPLETED AND A DEWALT QUALIFIED OPERATOR CARD MUST BE  OBTAINED PRIOR TO OPERATION OF THE TOOL. STATE, LOCAL, OR OTHER REGULATIONS SHOULD ALSO BE FOLLOWED. LAWS, REGULATIONS, AND STANDARDS REGARDING THE USE OF POWDER ACTUATED TOOLS MAY PERIODICALLY BE REVISED. ANY SUCH REVISIONS MAY CHANGE THE SAFETY AND OPERATING PROCEDURES DESCRIBED IN THIS MANUAL. DEWALT IS NOT RESPONSIBLE FOR ANY SUCH REVISIONS WHICH OCCUR AFTER PUBLICATION OF THIS  MANUAL.
IT IS THE RESPONSIBILITY OF THE USER TO MAINTAIN FAMILIARITY WITH THE CURRENT LAWS, REGULATIONS, AND STANDARDS THAT APPLY TO THE POWDER ACTUATED TOOL.

** DANGER**
TO AVOID SERIOUS INJURY OR DEATH:
NEVER CLOSE TOOL WITH ANY PART OF HAND OVER MUZZLE END.
OPERATORS AND BYSTANDERS MUST WEAR EYE AND HEARING PROTECTION.
ALWAYS ASSUME TOOL IS LOADED. DO NOT PLACE A FINGER ON THE TRIGGER OF LOADED TOOL UNTIL MUZZLE END IS AGAINST WORK SURFACE AND YOU ARE READY TO MAKE A FASTENING.
NEVER PLACE YOUR HAND OVER THE MUZZLE WITH A POWDER LOAD IN THE TOOL. IF THE TOOL ACCIDENTALLY DISCHARGES THE PISTON OR FASTENER MAY PENETRATE YOUR HAND RESULTING IN SERIOUS INJURY.
IT IS VERY IMPORTANT THAT THE OPERATOR OF THIS TOOL COMPLETELY READS AND UNDERSTANDS THE ENTIRE TOOL MANUAL AND COMPLETES THE OPERATOR’S EXAM ON THE LAST PAGE. THE WARRANTY WILL NOT BE VALID  UNTIL THE TEST IS RECEIVED, WITH A COPY OF YOUR RECEIPT, AND REVIEWED BY DEWALT.

WARRANTY
ALL WARRANTIES OF THE PRODUCTS DESCRIBED HEREIN, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSES ARE SPECIFICALLY EXCLUDED, EXCEPT FOR THE  FOLLOWING: DEWALT WILL REPAIR OR REPLACE AT ITS SOLE OPTION ANY TOOL PART, OR FASTENER WHICH WITHIN FIVE YEARS AFTER SALE BY DEWALT OR ITS DISTRIBUTORS, IS FOUND BY DEWALT TO BE DEFECTIVE IN MATERIAL  OR WORKMANSHIP, NORMAL WEAR AND TEAR EXCLUDED.
THIS IS THE SOLE WARRANTY OF DEWALT AND THE SOLE REMEDY AVAILABLE TO DISTRIBUTOR OR BUYER.

INTRODUCTION

Thank you for purchasing the DEWALT P3600 low velocity powder actuated tool. This tool will provide you with excellent performance provided the steps for proper operation and maintenance are followed. Powder actuated fastening systems can provide a cost  effective method of attaching fixtures for light duty, static load conditions. The systems provided by DEWALT consist of specially designed fasteners, installation tools, and powder loads, which are designed to function in combination to provide optimum  performance. While powder actuated tools can provide one of the fastest and economical means of fastening, they can also be dangerous if they are not operated properly.
Prior to operating the P3600 tool, you must be properly trained in the operation and maintenance of this tool and be issued a DEWALT Qualified Operator Card. When using the tool, you must have this card in your possession. As part of the training process, you should read and understand the contents of this instruction manual especially the safety precautions.
Powder actuated tools may be operated only by properly trained operators as described in ANSI Standard A 10.3, Safety Requirements for Powder Actuated Fastening Systems. For complete tool operation details, contact your local DEWALT Branch office or distributor for training.
Remember, safety begins with you! It is your primary responsibility when operating this tool. Failure to follow the proper operating, maintenance, and safety procedures can result in serious injury or death to yourself or bystanders. In addition to the training provided, you should be familiar with any local, state, and federal regulations. If you have any questions that are not covered in this manual, contact your local DEWALT Branch office or distributor.

SIZE RANGE
Up to 3″ (76mm) in length. 3/8″ and 10mm Threaded Studs; .27 caliber powder loads.
TOOL DESCRIPTION
The P3600 is a powerful, heavy-duty, low velocity, semi-automatic .27 caliber tool, which can be used to install 3/8”-16 and 10mm threaded studs. The P3600™ is designed for applications where more power is needed. The tool utilizes a yellow (4), red (5) or purple (6) .27 caliber strip.

TECHNICAL DATA

TOOL BODY I MAX PIN LENGTH I TOOL LENGTH
Precision Cast
Aluminum| Up to 3″ (76mm)
Total Length| 13-5/8″
(346mm)
LOAD TYPE| TOOL WEIGHT| POWER LEVEL
.27 Caliber in a
10 Load Strip| 5 lbs. (2.25 kg)| Yellow (4), Red (5),
Purple (6)
PIN TYPE
3/8″ Threaded Studs, lOmm Threaded Studs
P3600 SELECTION GUIDE

CAT #| DESCRIPTION| CTN
52010-PWR| P3600 Powder Tool (Deluxe Kit):
Tool, Spall Guard, 5mm Allen Wrench, 2 Annular Balls,
2 Sear Clips and Case| 1
52579-PWR| Nose Piece| 1
52112-PWR| Piston Stop| 1
52106-PWR| Piston Ring| 1
52578-PWR| Piston| 1
Pole Tools for Overhead Attachment

CAT #| DESCRIPTION| CTN
50065-PWR| 6’ (1.8m) Di-electric Pole Tool| 1
50066-PWR| 8’ (2.44m) Di-electric Pole Tool| 1

FASTENER FUNCTIONING

Prior to learning the safe operating procedures for this tool, it is important to understand how a powder actuated fastener works. A powder actuated fastener is considered to be a direct drive or forced entry type of fastener because it is driven directly into the  base material. The driving action causes tremendous forces to be applied to the fastener.
DeWALT powder actuated fasteners are specially designed and manufactured to withstand the forces imposed during the driving operation. Only fasteners manufactured or supplied by DeWALT should be used in this tool.

FUNCTIONING IN CONCRETE
The performance of a powder actuated fastener when installed into concrete or masonry base materials is based on the following factors:

1. Strength of the base material
2. Hardness and concentration of the aggregate
3. Shank diameter of the fastener
4. Depth of embedment into the base material
5. Fastener spacing and edge distance

In addition to these factors, installation tool accessories such as a stop spall which reduces the tendency of the concrete surface to spall during the driving action, can increase the performance of the fastener.
When a powder actuated fastener is driven into concrete, it displaces the volume of concrete around the embedded area of the fastener shank. As this occurs, the concrete directly surrounding the fastener is compressed and in turn presses back against the shank  of the fastener. Additionally, the driving action generates heat which causes particles within the concrete to fuse to the shank of the fastener. This combination of compression and fusion holds the fastener in the concrete base material. A similar action occurs when fastening into block masonry.

FUNCTIONING IN STEEL
The load performance of a powder actuated fastener when installed into steel base materials is based on the following factors:

1. Thickness of the steel
2. Tensile strength of the steel
3. Shank diameter of the fastener
4. Depth of point penetration through the steel
5. Fastener spacing and edge distance.
   When a powder actuated fastener is driven into steel, it displaces the steel laterally 360˚ around the shank of the fastener. Since steel is an elastic material, it presses back against the shank of the fastener to hold it in place. As the diameter of the fastener shank is increased, the load capacity obtained will generally increase provided the steel thickness is sufficient to accept the fastener. To further increase fastener performance in steel, some fasteners have a knurled shank which allows the steel to form a key  lock into the grooves to provide higher capacities than those obtained with a smooth shank.
   For optimum performance, the fastener point should completely penetrate the steel.
   Normally, a minimum of 1/4″ (6.35mm) is allowed for the point length. An increase in performance can be expected until the fastener no longer completely penetrates through the steel. At this point, the elastic properties of the steel cause a compression force to be developed at an angle against the fastener point which reduces load capacity. In thicker steel base materials, adequate load capacities may be obtained for applications in which the point of the fastener does not fully penetrate the steel. Job site  performance tests are recommended.
   Fasteners should not be used in areas that have been welded or cut with a torch as these procedures may have caused local hardening of the steel. Over driving of the fastener (i.e. using a powder load that is too high for the substrate, using a pin that is too  long for the application) should be avoided as the rebound created may reduce the load capacity or cause damage to the fastener. When fastening into unsupported long steel members, it may be necessary to provide support in the area of the fastening to prevent spring action which can cause inconsistent penetration and a reduction in load capacity.

SUITABLE BASE MATERIAL
While powder actuated fasteners can be used successfully in concrete, certain masonry materials, and A 36 steel, some materials are completely unsuitable. Fasteners should never be fired into hard or brittle materials such as cast iron, tile, glass, or rock. These materials can shatter easily resulting in a potential safety hazard. In addition, soft base materials such as wallboard, plaster, or wood are not appropriate as the fastener could pass completely through these materials. The user should never guess when fastening into any base material. Failure to follow the recommended installation and safety guidelines can result in severe injury or death to the tool operator and/or bystanders.

CENTER PUNCH TEST
A center punch test should always be performed to determine the suitability of the base material for a powder actuated fastening. This test is relatively simple and can help to insure a safe, successful fastening. Be sure to wear safety glasses, goggles or a face shield when performing this test. To begin, select the fastener to be used for the job.
Then, place the point of the fastener against the proposed base material. Strike the fastener with a single hammer blow, then examine the point. If the point of the fastener is not blunted and the base material has a clear point indentation, it is acceptable to proceed with the first test installation.
Use of a powder actuated system is not recommended if the following occurs during the center punch test:

1. The fastener point has been blunted. This indicates that the base material is too hard.
2. The base material cracks or shatters. This indicates that the base material is too brittle.
3. When using an average hammer blow, the fastener penetrates the base material easily. This indicates that the base material is too soft.

FASTENER INSTALLATION REQUIREMENTS
It is important to understand the required minimum base material thickness requirements along with the minimum spacing and edge distance requirements.
Failure to follow these requirements can result in an unsuccessful fastening and create a safety hazard.
BASE MATERIAL THICKNESS
Concrete base material should be at least three (3) times as thick as the fastener embedment penetration. If the concrete is too thin, the compressive forces forming at the fasteners point can cause the free face of the concrete to break away.
This can create a dangerous condition from flying concrete and/or the fastener and also results in a reduction of fastener holding power. For applications in the face shell of concrete masonry block, select a fastener length which will not exceed the thickness of  the face shell.

FASTENER PENETRATION GUIDE
The following table lists typical embedment or penetration depths expected in the base materials listed. The penetration will vary depending on the density of the material. This table should be used as a guide since the consistency of these materials varies. When in doubt, a job site performance test should be conducted.

EDGE DISTANCE
Do not fasten closer than 3″ (76mm) from the edge of concrete. If the concrete cracks, the fastener may not hold. Closer edge distances for applications such as sill plates may be permitted if specific fastener testing has been conducted.
SPACING
Setting fasteners too close together in concrete or masonry can cause cracking. The recommended minimum distance between fasteners is 3″ (76mm) center to center.
FASTENER LENGTH SELECTION IN CONCRETE
For permanent applications using pins in concrete, first determine the thickness of the fixture to be fastened. To this, add the required embedment or penetration into the base material. This will be the fastener shank length required. For applications in the face shell of masonry block, select a fastener length which will not exceed the thickness of the face shell.
For removable applications with threaded studs, the shank length required is equal to the embedment depth required. To determine the minimum threaded length, add the thickness of the fixture and the nut / washer thickness. The nut and washer thickness is  equal to the nominal thread diameter. Do not over tighten threaded parts.
Maximum tightening torque values are listed in the table below. Use of a nut setter is recommended to reduce the possibility of over tightening the fasteners. For critical applications, perform a job site test.

INSTALLATION IN STEEL
The following guidelines are based on the installation of a fastener in ASTM A 36 structural steel with the point fully penetrating the steel member. Recommended steel material thickness ranges from a minimum of 1/8″ (3mm) to a maximum of 3/8” (10mm).  For use in higher strength structural steel, applications where the point does not penetrate the steel member, or a thickness of steel greater than 3/8” (10mm) where data is not available, job site performance tests are recommended in accordance with ASTM E  1190.

BASE MATERIAL THICKNESS
Steel base materials should be a minimum of 1/8″ (3mm) in thickness.
EDGE DISTANCE
For installations in A 36 steel, 1/2″ (13mm) is the recommended minimum edge distance.
SPACING
The recommended minimum distance between fastenings is 1-1/2″ (38mm) center to center for installations in ASTM A 36 steel.
FASTENER LENGTH SELECTION IN STEEL
For permanent applications when using pins in steel, first determine the thickness of the fixture to be fastened. To this, add the thickness of the steel base material plus a minimum of 1/4″ (6mm) to allow for proper point penetration. This will be the minimum fastener shank length required. Do not select a fastener length longer than that required for the application.
For removable applications with threaded studs, the shank length required is equal to the thickness of the steel base material plus a minimum of 1/4″ (6mm) to allow for proper point penetration. This will be the minimum fastener shank length required. Do not  select a shank length longer than that required for the application. An excessively long shank can burnish or polish the hole created in the steel resulting in a reduction in load capacity. To determine the minimum threaded length, add the thickness of the fixture  and the nut/washer thickness. The nut and washer thickness is equal to the nominal thread diameter.
Do not over tighten threaded studs, the maximum tightening torque is listed in the table below. Use of a nut setter is recommended to reduce the possibility of over tightening the fasteners. For critical applications, perform a job site test.

POWDER LOAD SELECTION GUIDE

.27 CALIBER 10 LOAD STRIP

CAT #| POWER LEVEL| LOAD COLOR| SIZE| BOX| CTN| ‘ MSTR CTN| I WT./ 100
50606-PWR| 6| Purple| .27 strip| 100| 1000| 10,000.
| | | | | | |
.27 CALIBER SAFETY STRIP®

| POWER LEVEL| LOAD COLOR| SIZE| BOX| CTN| MSTR CTN I WT./ 100

50626-PWR| 4| Yellow| 0.| 100| 1000| 10,000| 37
50630-PWR| 5| Red| .27 strip| 100| 1000| 10,000 i .33

FASTENER SELECTION GUIDE

3/8″ -16 THREADED STUDS

CAT #| THREAD LEN| SHANK LEN| THREAD DIA| SHANK WA| CTN| MSTR CTN
50340-PWRt| 1-1/4″| 3/4″ K| 3/8″| 0.| 100| 1000
50342-PWRt| 1-1/4″| 1″| 3/8″| 0.| 100| 1000
50344-PWR/| 1-1/4″| 1-1/4″| 3/8″| 0.| 100| 1000
K=Knurled t Factory Mutual Research Corp. approved for Pipe Hanger Components
10MM THREADED STUDS

CAT #| THREAD LEN| SHANK LEN| THREAD DIA| SHANK DIA| CTN| MSTR CTN
50850-PWR| –| 1″(27mm)| 10mm| 1.77mm| 100| 1000
50848-PWR| –| 22mm K| 10mm| 1.77mm| 100| 1000
50856-PWR| –| 2″52mm| 10mm| 1.77mm| 100| 1000
50846-PWR| –| 19mm K| 10mm| 1.77mm| 100| 1000
K=Knurled

SAFETY PRECAUTIONS

Safety is your primary responsibility when operating any powder actuated tool. You must read and understand the contents of this manual. You must be familiar with all functional and safety requirements of the tool. It is your responsibility to obtain proper  training and a DEWALT operator card prior to using this tool in compliance with the current American National Standard A10.3 Safety Requirements for Powder Actuated Fastening Systems and the Federal Occupational Safety and Health Administration  Standards (OSHA). Existing state or local regulations should also be followed. When using this tool, you must have the qualified operators card in your possession.
Revocation of card – Failure to comply with any of the rules and regulations for safe operation of powder actuated tools shall be cause for the immediate revocation of your qualified operator card.
The following is a summary of safety precautions to be followed when operating a DEWALT powder actuated tool. Failure to follow these safety instructions can result in serious injury or death to operators or bystanders.

PRIOR TO OPERATING THE TOOL

1. Warning signs should always be posted within the area in which a powder actuated tool is to be used.
   These signs should be at least 8” (203mm) x 10″ (254mm) in size with boldface type that is not less than 1″ (26mm) in height. The sign should state “Powder Actuated Tool In Use”

2. Safety glasses, goggles or a face shield, required by ANSI/ISEA, should always be worn by operator or bystander, to protect their eyes from flying particles. Hearing protection should always be worn by the operator and bystanders when using a powder  actuated tool. Other personal safety protection as required should also be used.

3. Never modify or fabricate parts for use in your DEWALT tool. Use only DEWALT, loads, and tool parts.

4. Hands or other body parts must never be placed in front of muzzle/barrel. Accidental discharge can cause piston and/or fastener to pass through the operator’s hand.

5. Never compress the tool against any part of the body. Serious injury or death may result in the event of an accidental discharge.

6. Always point tool in a safe direction at all times.

7. Use the tool for its intended purpose only.

8. Any tool not in proper working condition must be immediately removed from service; tools must be tagged ‘DEFECTIVE DO NOT USE’ until it has been properly repaired.

PREPARATION FOR LOADING THE TOOL

1. Tools must be checked prior to operating to make sure they are not fully or partially loaded with a powder load or fastener.
2. To insure safe operation, perform the daily function test described in this manual. Be sure the tool is not loaded prior to performing this test.
3. Do not operate this tool unless all its parts are in place and operating appropriately. Never attempt to use a malfunctioning tool. Call 1-800-4 DEWALT for assistance.
4. Never guess about the suitability of a base material. If you are uncertain about the suitability of a base material, perform a center punch test.
5. Do not operate the tool until you learn and understand the color code / numbering system used to identify the power level of powder loads.

OPERATING THE TOOL

1. Only use fasteners and powder loads designed for this tool as supplied by DEWALT.
2. Do not use powder actuated tools in a flammable or an explosive atmosphere.
3. Do not fire a tool without a fastener. The piston will impact the work surface possibly causing serious injury to the operator or bystanders along with damage to the tool.
4. Do not load the tool until you are ready to make a fastening. Check the power load level before inserting it into the tool chamber.
5. Fastener must be loaded prior to loading the powder load, to prevent injury to operator or bystander in the event of an accidental discharge.
6. Do not close tool against work surface. The tool should be manually closed, with hand away from muzzle/barrel to prevent accidental discharge.
7. Hold the tool perpendicular to the work surface at all times. Use a spall guard wherever possible. This will limit the possibility of fastener ricochet which could cause serious injury or death to the operator or bystanders.
8. Always perform a test fastening with the lightest load level designed for use in the tool. If the lightest load fails to set the fastener, try the next highest load until the proper level is attained. Failure to follow this procedure may cause the fastener to be  overpowered. If this occurs, the fastener may fully penetrate the base material causing serious injury or death to someone. Overpowering the fastener can also damage the tool, creating a safety hazard to both the operator or bystanders.
9. Do not fasten into cast iron, tile, glass, or other types of brittle materials. These materials can shatter and create sharp fragments which may cause injury.
10. Do not fire tool within 3″ (three inches) (76mm) of the edge of a concrete base material or within 1/2” (one-half inch) (13mm) of the edge of a steel base material.
11. Do not attempt to install a fastener closer than 3″ (three inches) (76mm) to another previously inserted fastener in concrete or 1-1/2″ (one and one-half inch) (38mm) in steel.
12. Do not fasten into a concrete base material less than 3 times as thick as the fastener penetration or into a steel base material thinner than 1/8″ (3mm).
13. Never attempt to install a fastener in a cracked or spalled area in concrete. Place fastener at least 3″ (three inches) (76mm) away from a spalled area to prevent the possibility of the fastener bending and striking an operator or bystander.
14. Do not attempt to install fasteners in areas that have been welded or cut with a torch as these procedures may have caused local hardening of the steel.
15. NEVER attempt to drive fasteners through predrilled holes. Fasteners can deflect or ricochet potentially causing serious injury to you or bystanders
16. If you decide not to make a fastening after the tool has been loaded, you must always remove the powder load first followed by the fastener.
17. Never attempt to override the safety features of this tool.

HANDLING THE TOOL AND POWDER LOADS

1. Never leave a loaded tool unattended. Once the tool is loaded, make the fastening immediately or unload the tool.
2. Always unload the tool before work breaks, changing parts, cleaning or servicing, and when storing.
3. To prevent accidental discharge of loads, never carry the powder loads in the same container as the fasteners or other hard objects.
4. Always store the powder loads in the containers provided or in an enclosure provided for them. Never intermix the various power levels. Keep them segregated in clearly identified containers.
5. NEVER use powder loads in firearms. Serious injury or death can occur.
6. Powder actuated tools and powder loads should always be stored under lock and key. Tools must be unloaded when not in use.

TOOL MALFUNCTION

1. In the event that a load fails to discharge after the trigger is pulled, the tool must be kept depressed against the work surface for a minimum of 30 (thirty) seconds in case of a delayed load discharge. Then carefully remove the entire load strip and store it in  a can of water or other nonflammable liquid and dispose in accordance with local jurisdiction and safety data sheet (SDS). Never attempt to force or pry a load out of a tool chamber.
2. Never discard powder loads into a trash container or fire bin.
3. Do not attempt to unload or disassemble a jammed, stuck or broken tool as improper handling may cause it to discharge and strike operator and/or bystander. A jammed tool must be pointed in a safe direction at all times. Tag the tool and lock it up. Call  your DEWALT representative for proper assistance.

TOOL OPERATION

CAUTION: Be sure to read and understand all of the safety precautions and training in this manual before attempting to operate the tool. (Check to be sure the tool is not loaded, the piston moves freely within the barrel, and no foreign objects or fasteners are in the barrel.) Perform the daily function test before using the tool. Any tool not in proper working condition must be immediately removed from service; tools must be tagged “DEFECTIVE DO NOT USE” until it has been properly repaired.

OPERATION

1. Always load the fastener before inserting powder load to prevent injury to the operator or bystanders in the event of an accidental discharge. Place the fastener, point out, into the end of the guide until the fluted tip fits inside. Do not use excessive force  when inserting the fastener. If excessive force is required, stop and determine why the fastener can not be inserted. Correct the problem before proceeding.
   Note: Do not use fasteners longer than 3″ (76mm) as listed in the fastener selection section of this manual.

2. Always point the tool in a safe direction away from bystanders and the operator. In one movement, slide the barrel forward then close it against the stop. The barrel should be pulled fully forward to reset the piston for the next fastening. Loss of power may  result from an im properly positioned piston.
   Do not attempt to close the tool by exerting force on the front of the barrel. Never place your fingers or hands over muzzle end of the tool. The safe position for hands and fingers are as shown in the diagram. Hands must never be placed in front of the tool  muzzle or barrel. In the event of an accidental discharge, the piston and/or fastener can pass through the operator’s hand.

3. Insert the powder load strip into the bottom of the tool handle starting with the lowest power level, 4/Yellow. The strip should be inserted completely and should be flush with the bottom of the handle. Always insert the strip from the bottom of the handle.
   If this load does not fully set the fastener, try the next higher power level with a new fastener until the proper level is found. WARNING: Over driving or over powering a fastener can cause a safety hazard.

4. To make a fastening, place the tool against the work surface. Hold the tool firmly with two hands and completely depress the barrel. Then squeeze the trigger. Always hold the tool perpendicular to the work surface. Hold the tool firmly against the work surface to avoid excessive recoil. Never depress the tool against anything except the work surface.
   Note: In the event that the load does not discharge after the trigger is pulled, continue to hold the tool depressed against the work surface for at least 30 (thirty) seconds in case of a delayed load discharge.
   WARNING: Do not pick up the tool prior to waiting 30 seconds. Then carefully remove the entire load strip and store it in a can of water or other non flammable liquid and dispose in accordance with local jurisdiction and safety data sheet (SDS). Never attempt to force or pry a load out of a tool chamber. Do not discard loads into a trash container or fire bin.

5. To prepare for the next fastening, point the tool in a safe direction. Always insert a new fastener before loading or advancing the powder load strip. Insert the fastener as described in Step 1. Once the fastener is inserted, cycle the tool as described in Step 2.  Repeat this procedure for subsequent fastenings. When the ten load strip has been completely fired, remove it by pulling it from the top of the tool body.
   WARNING: Do not attempt to unload or disassemble a jammed, stuck or broken tool as improper handling may cause it to discharge and strike the operator and/or bystander. A jammed tool must be pointed in a safe direction at all times. Tag the tool and lock it up. Call your DEWALT representative for proper assistance.

PROPER MAINTENANCE AND CLEANING

MAKE SURE THE TOOL IS NOT LOADED. BE SURE THE TOOL IS NOT HOT PRIOR TO ATTEMPTING DISASSEMBLY OR CLEANING.
DAILY FUNCTION TEST
Check the functioning of the tool, without a powder load or fastener in the tool, by pushing down against the work surface, pulling the trigger, and releasing the tool from the work surface. Function the unloaded tool several times and insure that the piston guide  parts and firing mechanism operate freely before fastening with the tool.
Your DEWALT Authorized representative should be asked to assist the first time you disassemble and clean your tool.
If you ever have any trouble reassembling the tool, or have any doubt about worn parts, call your DEWALT Authorized Powder Distributor.
CLEANING
AIl parts should be cleaned with detergent oil and the wire brushes supplied with your tool kit. Remove heavy dirt build-up with the brush. After cleaning with oil, all parts should be wiped thoroughly dry. Excess oil will tend to collect dirt and dust. Wear eye
protection when cleaning the tool. The piston rod, barrel assembly, and receiver for the fastener should all be cleaned of excess dirt on a daily basis. Check the condition of the piston for damage from wear and deformation.
To maintain this tool in good working condition, it is necessary to disas semble and clean the entire tool if dirt is evident in the piston guide face, or if the tool appears to lose power. All parts should be cleaned with oil and wire brushes. Remove heavy dirt.
All parts should be wiped thoroughly dry after cleaning with oil.
General tool mainte nance should be performed at six month intervals or more frequently as required by the frequency of tool use.

P3600 SPARE PARTS LISTING

| CAT #| DESCRIPTION
---|---|---
1| 52578-PWR| Piston
3| 52106-PWR| Piston Ring
4| 52579-PWR| Guide
5| 52580-PWR| Baseplate
6| 52112-PWR| Piston Stop
9| 52118-PWR| Trigger
10| 52120-PWR| Shear Clip
11| 52122-PWR| Steel Annular Ball
12| 52124-PWR| Release Lever Pin
13| 52126-PWR| Lever Guide Kit
14| 52128-PWR| Threaded Pin
15| 52130-PWR| Advance Lever
16| 52132-PWR| Advance Lever Guide
17| 52134-PWR| Sear Spring
18| 52136-PWR| Annular Ball Spring
19| 52138-PWR| Firing Pin Return Spring
20|  52140-PWR| Strip Pressure Ball
& Spring
21| 52142-PWR| Advancer Lever Spring
22| 52144-PWR| Rear Spring Kit
23| 52146-PWR| Sear
24| 52148-PWR| Firing Pin
25| 52150-PWR| End Cap
26| 52152-PWR| Pressure Pin
27| 52154-PWR| Compression Spring
28| 52156-PWR| Firing Pin Nut
29| 52158-PWR| Front Allen Cap Screw (2)
30| 52160-PWR| Piston Guide
31| 52162-PWR| Steel Liner Assembly
32| 52597-PWR| Housing
33| 52166-PWR| Stabilizer
34| 52168-PWR| Support Strip Assembly
35| 52170-PWR| Release Lever
36| 52172-PWR| Retaining Ring
37| 52174-PWR| Trigger Return Spring
38| 52176-PWR| Advancer Lever Bushing
39| 52178-PWR| Spring Guide
40| 52180-PWR| Spring Detent
41| 52182-PWR| Cheese Head Screw (2)
42| 52184-PWR| Handle Allen Screw
43| 52186-PWR| Rubber Grip
44| 52181-PWR| Firing Pin Assembly

ALWAYS CHECK INSTRUCTION MANUAL FOR PROPER ASSEMBLY OF PARTS

PROBLEM| POSSIBLE CAUSE| SOLUTION
Fastener overdriving| Power level too high / Pin too short| Use a lower powder load level number or a longer pin
Soft base material| Check base material suitability section
Tool does not fire| Tool not depressed completely| See “Tool does not depress completely” section below
Firing pin damaged| Replace damaged part(s)
Tool does not depress
completely| Damaged firing pin parts, ejector, etc.
Parts assembled improperly| Check the parts for damage or improper assembly
Power reduction or
inconsistent fastener
penetration| Barrel is not pulled fully forward
when cycling tool.| Barrel must be pulled out completely to properly
Worn or damaged piston or piston ring| Replace piston or piston ring
Load strip cannot be
inserted into tool| Improper loading| Insert strip from the bottom of the tool handle
Wrong caliber strip| Use proper strip
Load strip will not advance| Worn advance lever guide| Replace advance lever guide
This should be performed by qualified individuals
Load will not fire when trigger
is pulled| Taal is not fully depressed| Follow safety procedure for misfired load then attempt
to fully depress tool before pulling trigger
Load will not fire
when tool is fully depressed
and trigger is pulled| Load is already fired| Cycle tool
Load misfire| Follow safety procedure
Broken firing pin| Replace firing pin nut. This should be performed by
qualified individuals
Broken or missing| Replace firing pin nut. This thing pin nut should be
performed by qualified individuals
Tool cannot be opened
or cycled| Lack of proper cleaning| Clean tool thoroughly
Damaged or bent piston| Remove and replace piston
Broken or damaged parts| Tag tool with warning “Defective – Do Not Use” place in
locked container and contact your DEWALT
Authorized representative for service
Piston stuck in the
forward position| Piston has been overdriven and is
jammed against the piston reset pin| Tap the piston against a hard surface
Chipped or damaged piston| Tool not held on work surface squarely.
This allows the piston to slip off the
head of the pin and cause damage to
the piston| Machine piston as shown on page 14, #7.
Piston regrinding may be performed only by
qualified individuals.
Piston guide will not
open easily| Bent shear clip| Remove and replace shear clip
Excessive build-up of dirt| Disassemble and clean tool
Piston stop is damaged| Replace piston stop
Foreign material jammed between the
piston guide and steel liner assembly| Disassemble and remove foreign particles
Piston guides open too easily| Annular ball spring or steel annular ball
have worn| Remove and replace with a new spring and/or ball

REPLACING OR REPAIRING THE PISTON

The piston is an expendable part and must be replaced periodically. Typical signs of a worn out piston are: breaking, bending or mushrooming of the piston.
Prior to servicing the tool make sure there is no powder load in the tool. Use caution and do not lose or damage any tool parts.

1. Using a pin, lift the end of the annular ball spring and rotate toward the top of the tool body. Pull the piston stop back and out of the tool.

2. Slide the piston guide and baseplate assembly out of the tool.

3. Using a fastener, pry the shear clip off the baseplate. Replace the shear clip if it is damaged.

4. Remove the baseplate from the piston guide, then pull the piston out of the guide.
   REASSEMBLY:

5. Tilt the baseplate and slide the fastener guide out. Press the guide out of the baseplate using a piston if it does not slide out freely. Replace the guide if it is damaged.

6. Clean the piston using a wire brush. Inspect it for worn or damaged piston ring, chipped end, or bending. Apply lubricant to the piston shank to minimize piston sticking from an overdrive con dition. Wipe the piston dry.

7. If a piston tip is damaged, it can be shortened a maximum of 0.20 inches (5mm).
   The tip of the piston should be ground flat and at 90 degrees to the shank of the piston. The cham fer of the piston must also be reground as shown. Piston grinding should be performed by qualified per sonnel using the proper equipment.

8. Press the piston into the end of the piston guide. Be sure to push it all the way back into the guide. Ensure piston is positioned correctly in piston guide.

9. Insert the fastener guide into the baseplate.

10. Align the groove in both the piston guide and baseplate. Slide the baseplate (with fastener guide) onto the piston guide. Press the shear clip into place. Insert the piston guide and baseplate assembly into the liner in the tool body. Be sure to align the groove  with the opening for the piston stop.

11. Replace the piston stop and rotate the annular spring into place.
    Upon reassembly of the tool perform the following test. Depress the tool against a flat, hard surface and pull the trigger. The barrel assembly should slide smoothly inside the tool housing assembly. The firing pin should release after the trigger has been pulled.

QUALIFIED TOOL OPERATOR EXAMINATION

OPERATOR’S NAME____
DATE____
COMPANY NAME____
HOME ADDRESS____
COMPANY ADDRESS____
AGE____
DATE OF BIRTH____
COMPANY PHONE____
SIGNATURE____
DATE____

LICENSE AND WARRANTY ACTIVATION

THE P3600 TOOL IS WARRANTED FOR 5 YEARS FROM DATE OF PURCHASE.
I certify that I have read and understand the P3600 Tool Operating Instruction Manual and have taken the Operator’s Examination.
I understand the importance of following all safety procedures and that failure to read, comprehend, and follow the detailed rules and warnings regarding the safe operation of powder actuated tools can result in serious injury or death to the tool operator or bystanders. I agree to conform to all the rules and regulations regarding the use of powder actuated tools.

(PLEASE PRINT CLEARLY)
THE SERIAL NUMBER ON MY TOOL IS:
PLEASE SEND MY TOOL LICENSE TO:
NAME
ADDRESS
CITY
STATE
ZIP
PHONE
MAIL TO: Tool License Coordinator, DEWALT, 701 E. Joppa Rd., Towson, MD 21286

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