CACI HY-6004 Mall Ceiling Fans without Lights Instruction Manual

USE AND CARE GUIDE
60 INCH CEILING FAN

Safety Information

READ ALL SAFETY INFORMATION AND INSTALLATION INSTRUCTIONS BEFORE YOU BEGIN INSTALLING THE FAN AND SANE INSTRUCTIONS.

1. To reduce the risk or electrical shock the electricity has been turned off at the circuit breaker or fuse box before begin.

2. AII wiring must be in accordance with the National Electrical Code NASI/NFPA 70 -1999 and local electrical codes.
   Electrical installion should be performed by a qualified licensed electrician .

3. The outlet box and support structure must be securely mounted and capable of reliably supporting 35 ib.(15.9kg).Use only UL listed outlet boxes marked “Acceptable for Fan Support of 35ibs(15.9kg)or less.”

4. The fan must be mounted with a minimum of 7 ft. (2m) clearance from the trailing edge of the blades to the floor.

5. Do not operate the reversing switch while the fan blades are in motion. You must turn the fan off and stop the blades before you reverse the blade direction.

6. Do not place objects in the path of the blades.

7. To avoid personal injury or damage to the fan and other items use caution when working around or cleaning the fan.

8. Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL-listed and marked suitable for use with the model fan you are installing. Switches must be UL General Use Switches. Refer to the instructions packaged with  the light kits and switches for proper assembly.

9. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into tne outlet box.The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side of the outlet box.

10. All setscrews must be checked and retightened where necessary before installation.

WARNING:TO reduce the risk of personal injury, do not bend the blade brackets (also referred to as flanges) during assembly or after installation.Do not insert objects in the path of the blades.
WARNING: To reduce the risk or fire or electric shock,do not use this fan with any solid-state speed control device.
WARNING:To avoid possible electrical shock, turn the electricity off at the main fuse box before wiring.It you feel you do not have enough electrical wiring knowledge or experience, contact a licensed electrician.
WARNING: Electrical diagrams are for reference only. Optional use of any light kit shall be UL-listed and marked suitable for use with this fan.
WARNING: To reduce the risk of fire, electric shock, or personal injury. mount to outlet box marked” Acceptable for fan support of 35 ibs.(15.9 kg)or less.” and use the screws provided with the outlet box.

Warranty

The supplier warrants the fan motor to be free from defects in workmanship and material present at time of shipment from the factory for a lifetime after the date of purchase by the original purchaser. The supplier also warrants that all other fan parts, excluding  any glass or acrylic blades, to be free from defects in workmanship and material at the time.
of shipment from the factory for a period of two years after the date of purchase by the original purchaser. We agree to correct such defects without charge or at our option replace with a comparable or superior model if the product is returned.
To obtain warranty service, you must present a copy of the receipt as proof of purchase. All costs of removing and re-installing the product are your responsibility. Damage to any part such as by accident, misuse, improper installation, or by affixing any accessories, is not covered by this warranty.
Because of varying climatic conditions this warranty does not cover any changes in brass finish, including rusting, pitting, corroding, tarnishing, or peeling. Brass finishes of this type give their longest useful life when protected from varying weather conditions. A certain amount of “wobble” is normal and should not be considered a defect.
Servicing performed by unauthorized persons shall render the warranty invalid. There is no other express warranty.
Hereby disclaims any and all warranties, including but not limited to those of merchant ability and fitness for a particular purpose to the extent permitted by law. The duration of any implied warranty which cannot be disclaimed is limited to the time period as  specified in the express warranty. Some states do not allow a limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
The retailer shall not be liable for incidental, consequential, or special damages arising out of or in connection with product use or performance except as may otherwise be accorded by law. Some states do not allow the exclusion of incidental or consequential  damages, so the above exclusion or limitation may not apply to you. This warranty gives specific legal rights, and you may also have other rights which vary from state to state. This warranty supersedes all prior warranties. Shipping costs for any return of product as part of a claim on the warranty must be paid by the customer.

Pre-Installation

TOOLS REQUIRED

HARDWARE INCLUDED

NOTE:Hardware not shown to actual size.

PACKAGE CONTENTS

Installation of the hanging bracket (suspension part)

For wooden ceiling, use wood screw to drill on the wooden beam or the “junction box” to fix the hanging bracket (selection is made according to actual requirements of the customers).
STEP 1A-WOODEN CEILING
SWITCH OFF THE ELECTRICAL MAINS AT THE CIRCUIT BREAKER FUSE BOX.

1. Use the Mounting Bracket (A) as a guide, mark the spots where the 4 Self Tapping Screws (B) will be drilled.
2. Remove the Mounting Bracket (A), drill 4 holes for 3MM diameter, install the mounting bracket onto wooden ceiling with the 4 SelfTapping Screws (B).

IMPORTANT: SCREWS MUST BE TIGHTENED TILL SNUG

CONCERTE CEILING

Note: According to the ceiling of different materials, use different screws to fix the hanging bracket.
Don’t fix the hanging bracket on the wood ceiling less than 12MM to prevent danger caused by loosening of screws.
After the hanging bracket is completed, ensure that it can withstand the tension test of more than 68KG for safety.

For concrete ceiling, use the percussion bit with diameter 8mm to drill holes according to the length of expansion screws. Then use the attached expansion screws to fix the hanging bracket onto the ceiling (selection is made according to actual requirements of  the customers).

STEP 2A CONCRETE CEILING
SWITCH OFF THE ELECTRICAL MAINS AT THE CIRCUIT BREAKER FUSE BOX.

1. Use the Mounting Bracket (A) as a guide, mark the spots where the 4 Expansion Bolts (B) will be drilled.
2. Remove the Mounting Bracket (A), drill 4 holes and insert 4 Expansion Bolts (2) into the concrete ceiling, install the mounting bracket and secure with Flat

Washers (C), Spring Washers (D) and Nuts (E).
IMPORTANT: SCREWS & NUTS MUST BE
TIGHTENED TILL SNUG

Install the hanging part of the ceiling fan

Installing of downrod
ASSEMBLY INSTRUCTIONS

Install downrod assembly

1. Thread the suspender through the suspended clock and coupling cover.
2. Then insert the tail of the suspender from the lifting head of the motor.
3. Remove the lateral pin out from the suspended head position, secure with R type pin(Clevis pin)Tighten the lifting head screws.
4. Tighten the 2 Set Screws on the Coupling to serve as a clamping force on the Downrod to prevent fan shaking during operation .
5. Route the Coupling cover, Canopy and Hanger Ball through the Downrod in turn, and then install the Lock pin through the hole on the Downrod. Fix it by Screw, then slip down the Coupling Cover in correct position.

Install the canopy

1. Place the drop ball into the hanger bracket. Rotate until the non-return slot falls into the registration slot and is firmly seated.
   If done correctly, the rod should not rotate.

2. Carefully push the canopy to the bottom of the mounting bracket, make two sliding holes aligned to the two prominent screws on the mounting bracket, and then turn clockwise until tight.

3. Push the canopy ring to the bottom of the canopy, slide the inner holes aligned to the two prominent screws on the mounting bracket again, and turn the canopy ring clockwise until tight.
   Installing remote control receiver
   

4. 0nce wiring step has been completed, slide the wired remote receiver in between the mounting bracket and the top of the downrod ball for downrod fans

Assembly-Attaching the Fan Blades

1. Attach the flywheel to one of the blades using the two flywheel screws and screw washers.
   

2. First lock one of the blades from the previous step to the motor together with the flywheel.
   After making sure it is tightened, insert the other two blades onto the motor and tighten them with the flywheel screws and washers.

Use of remote control

Remote control wiring diagram

WARNING: Turn off the electric power during installation and making wire connection.

1. Connect the wire which from ceiling fan into the receiver.
2. Connect the wire from receiver with the wire from house.

Fans Balance

Put the clip in the center of a blade.
turn on the fan and if the shake persists, put the clip in another blade until the shake is reduced. Then this blade will need the counterweight.

Place the clip on the blade that needs the counterweight and try the best place to place it, from the center to the tip of the blade, until the wobble disappears.

Paste the counterweight on the surface of the blade which near the clip, remove the clip and test the fan. If it keep staggering, put another counterweight. if it gets worse, try another better area to place it. please try it patiently till the fan is balance.

Care and Cleaning

WARNING:Make sure the power is off before cleaning your fan.

• Because of the fan’s natural movement, some connections may become loose.Check the support connections,brackets,and blade attachments twice a year. Make sure they are secure. It is not necessary to remove the fan from the celling.
• Clean your fan periodically to help maintain its new appearance over the years. Do not use water when cleaning, as this could damage the motor or the wood, or possibly cause an electrical shock. Use only a soft brush or lint-free cloth to avoid scratching the finish. The plathing is sealed with a lacquer to minimize discoloration or tarnishing.
• You can apply a light coat offurniture polish to the wood for additional protection and enhanced beauty. Cover small scratches with a light application of shoe polish.
• You do not need to oil your fan. The motor has permanently-lubricated sealed ball bearings.

Troubleshooting

breakers.
□ Check the line wire connections to the fan and switch wire connections in the switch housing.
The fan willn not start.| □ Ensure all motor housing screws are snug.
□ Ensure the screws that attach the fan blade bracket to the motor hub are tight.
□ Ensure the wire nut connetions are not ratting against each other or the interior wall of the switch housing.
□ Allow a 24-hour “breaking in” period. Most noises associated with a new fan disappear during this time.
□ If you are using the Ceiling Fan light kit,ensure the screws securing the glassware are tight.Check that the light
□ bulbs are also secure.
□ Ensure the canopy is a short distance from the ceiling.It should not touch the ceiling.
□ Ensure your outlet box is secure and rubber isolator pads wereused between the mounting plate and outlet box.
The fan wobbles.| □ Check that all blade and blade arm screws are secure.
□ Most fan wobble problems are caused when blade levels are unequal.Check this level by selecting a point on the
□ ceiling above the tip of one of the blades.Measure from a point on the center of each blade to the point on the
□ ceiling.Measure this distance.Rotate the fan until the next blade is positioned for measurement.Repeat for each
□ blade.Any measurement deviation should be within 1/8 in. Run the fan for ten minutes. If the fan continues to
□ wobble please contact Customer Service and a balancing kit will be sent to you a

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