Carestream NDT Manual Processing of INDUSTREX Films Instructions
- June 4, 2024
- Carestream
Table of Contents
Reference Guide to Manual Processing of INDUSTREX
Films
NOTE: For more information, see CHSP-8791.
Recommended Chemicals and Mixing Instructions
Carestream NDT Manual Processing of INDUSTREX Films
| Dilution Concentrate + H2O| Replenishment Rate| pH Working Strength| Specific Gravity
Working Strength
| To Make Working Strength Solution
---|---|---|---|---|---
Developer|
Use INDUSTREX Single Part Developer Replenisher or INDUSTREX Manual Developer.
NOTE: Although optimized for automatic processing, the improved Single Part
Developer Replenisher can be used for manual processing. However, optimal
manual processing performance is obtained with the INDUSTREX Manual Developer
Kit and Fixer Kit.
| 1 + 3| 665mL/m² (e.g., 100 mL per 14 x 17-inch sheet)| 10.55 +/- 0.10
(25 °C,77 °F)| 1.078 +/- 0.005
(20 °C,68 °F)|
Stop Bath|
Use INDUSTREX Manual Stop Bath. This stop bath rapidly halts development,
preventing most spotting and streaking and prolongs odorless stop bath
features an indicator that changes color (from orange-yellow to magenta-red)
at pH 5.2 to alert the user of declining activity, so that the solution can be
changed or additional concentrate added.| 1 + 19| No replenishment is
required.
Add water to compensate for carryover and evaporation.Change out the solution
when a color change occurs, or add more concentrate.| 2.20 +/- 0.10
(25 °C,77 °F)|
| ****
Fixer|
Use INDUSTREX LO Fixer and Replenisher or INDUSTREX Manual Fixer and
Replenisher.|
1 + 3
| 1200mL/m²
(e.g., 180mL per
14 x 17-inch sheet)
It may be necessary to discard some used solution before adding the proper
volume of replenisher.| 5.80
+/- 0.10
(25 °C,77 °F)| 1.095
“+/- 0.005
(20 °C,68 °F)|
Final Rinse|
Use INDUSTREX Manual Rinse Solution. This solution is wetting water spots and
drying marks.| 1 + 19| No replenishment is required.
Add water to compensate for carryover and evaporation.
Change out the solution when other solutions are changed.| __ | __
|
| Developer| Stop Bath| Fixer| Wash| Rinse Solution
---|---|---|---|---|---
Time/Temperature|
5 minutes – 20 ºC (68 ºF)
*4 minutes – 22 ºC (72 ºF)
** 3 minutes – 24 ºC (75 ºF)
2 minutes – 26 ºC (79 ºF)
| 30 seconds| 3 to 6 minutes or twice the time to clear film| 10 to 30 minutes in running water (8 volume changes per hour)| 30 seconds
Notes
| Important: Immediately after immersion in the developer, tap the hanger
to dislodge air bubbles. Do not agitate further.
Use floating covers on the developer tank to reduce oxidation and
evaporation; store the developer replenisher in a closed airtight container.
Fill the developer tank to its original level each day (topping off) with a
developer replenisher solution.| Important: PULL AND PLUNGE FILM DIRECTLY
FROM DEVELOPER INTO STOP. DO NOT ALLOW EXCESS DEVELOPERS TO DRAIN BACK INTO
THE DEVELOPER TANK.
Continuous moderate agitation.
Fill the stop bath tank to its original level each day (topping off) with
water.| Important: Agitate the film for 5 seconds every 30 seconds.
Fill the fixer tank to its original level each day (topping off) with a
fixer replenisher solution.| | Fill the final rinse tank to its original level
each day (topping off) with water.
Stir solutions after each addition.
Discard solutions after adding two tank volumes of replenisher to the tank, or
at least once per month, and then refill with fresh solution.
Ensuring Process Quality
Use a test kit to ensure good life expectancy (LE) characteristics for
radiographs. A test kit such as the X-OMAT Hypo Estimator Test Kit (CAT 196
5847) determines whether lm has been adequately washed and provides an
estimate of the archival life you can expect. The kit comes with a testing
solution, eyedropper, instructions for use, and a visual Hypo Estimator.
Exposure Film Factor (R) – Film Types and Desired Densities
Selenium
M100| 3.6| | 4.6| | 5.5| | 6.5
MX125| 2.2| | 2.9| | 3.6| | 4.4
T200| 1.4| | 1.8| | 2.2| | 2.6
AA400| 0.8| | 1.2| | 1.6| | 2
HS800| 0.3| | 0.6| | 0.8| | 1
Iridium
M100| 3.2| | 4.3| | 5.5| | 6.6
MX125| 2.3| | 3.1| | 3.9| | 4.7
T200| 1.1| | 1.5| | 2| | 2.4
AA400| 0.8| | 1.1| | 1.5| | 1.9
HS800| 0.2| | 0.5| | 0.7| | 0.9
Cobalt
M100| 7.3| | 9.3| | 11.4| | 13.4
MX125| 3.9| | 5.3| | 6.7| | 7.9
T200| 2.3| | 3.1| | 3.9| | 4.7
AA400| 1.2| | 1.8| | 2.4| | 2.9
HS800| 0.1| | 0.6| | 1| | 1.4
Created in the U.S.A.
Carestream Health, Inc.
CHSP-9011, rev1 2021-03-31
150 Verona Street
Rochester, NY USA 14608
CARESTREAM, INDUSTRIES, and X-OMAT are trademarks
of Carestream Health.
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Films
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