Aqualine NZ JT-1626B Hydraulic Crimping Tool User Manual

Aqualine NZ JT-1626B Hydraulic Crimping Tool

Specifications

• Product: Mechanical Crimping Tool JT-1626B
• Model: JT-1626B
• Manufacturer: Not specified
• Color: Black and Yellow
• Material: Steel

Product Usage Instructions

Safety Information

• It is essential to read and understand all safety information provided before using the Mechanical Crimping Tool JT-1626B to prevent serious injury.

Work Area Safety

• a. Ensure your work area is well-lit and clean to avoid accidents.
• b. Keep children and bystanders away while operating the tool to maintain focus and control.

Personal Safety

• c. Stay alert and focused while operating the tool. Avoid using it when tired or under the influence of substances that may impair judgment.
• d. Always wear appropriate safety equipment, including eye protection, dust masks, non-skid shoes, hard hats, or hearing protection.
• e. Dress appropriately by avoiding loose clothing, and jewelry, and keeping hair and gloves away from moving parts to prevent entanglement.
• f. Use the correct power tool for your application to ensure efficient and safe operation.
• g. Store the tool out of children’s reach and prevent unauthorized individuals from using it.
• h. Regularly maintain the tool by checking for any damage or issues that may affect its operation. Repair damaged tools before use.
• i. Use the Mechanical Crimping Tool and accessories according to the provided instructions and for their intended purposes to avoid hazardous situations.

Frequently Asked Questions (FAQ)

Q: Can I use the Mechanical Crimping Tool JT-1626B for tasks other than crimping?

• A: It is recommended to use the tool only for its intended purpose as specified in the instructions.
• Using it for other tasks may result in hazardous situations.

Q: How should I store the Mechanical Crimping Tool JT-1626B?

• A: Store the tool in a safe place out of children’s reach, and ensure it is not accessible to unauthorized users.
• Due to continuing improvements, the actual product may differ slightly from the product described herein.
• Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL
• Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance, and cleaning procedures. Write the month and year of purchase.
• Keep this manual and the receipt in a safe and dry place for future reference.

IMPORTANT SAFETY INFORMATION

• In this manual, on the labeling, and all other information provided with this product:
• This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
• DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
• WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION, used with the safety alert symbol, indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

GENERAL SAFETY RULES

• TO WORK IN SAFE CONDITIONS WITH THIS TOOLING, IT IS IMPERATIVE TO READ CAREFULLY THE DIRECTIONS FOR USE AND TO FOLLOW THE INSTRUCTIONS IT CONTAINS.
• IF YOU DO NOT RESPECT THE INFORMATION WRITTEN IN THAT INSTRUCTION MANUAL THE WARRANTY WILL BE CANCELLED.

1. Work area safety
   • a. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
   • b. Keep children and bystanders away while operating, distractions will cause you to lose control.
2. Personal safety
   • c. Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use the tool while you are tired or under the influence of drugs, alcohol, or medication.
   • A moment of inattention while operating hydraulic tools may result in serious personal injury.
   • d. Use safety equipment. Always wear eye protection. Safety equipment such as dust masks, non-skid shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
   • e. Dress properly. Do not wear loose clothing or jewelry. Keep your hair clothing, and gloves away from moving parts. Loose clothes jewelry or long hair can be caught in moving parts.
   • f. Do not force the tool. Use the correct power tool for your application.
   • The correct power tool will do the job better and safer at the rate for which it was designed.
   • g. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the mechanical crimping tool. This tool is dangerous in the hands of untrained users.
   • h. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the mechanical crimping tool operation.
   • If damaged, have the mechanical crimping tool repaired before use. Many accidents are caused by poorly maintained power tools.
   • i. Use the Mechanical Crimping Tool, accessories tool bits, etc., per these instructions and in the manner intended for the particular type of tool, taking into account the working conditions and the work to be performed.
   • Use of the Mechanical Crimping tool for operations different from those intended could result in a hazardous situation.
3. Service
   • Have your Mechanical Crimping Tool serviced by a qualified service technician using only identical replacement parts. This will ensure that the safety of the crimping tool Kit is maintained.

SPECIFIC SAFETY RULES

1. Maintain labels and nameplates on the tool that carry important safety information. If unreadable or missing, contact the agent to replace it.
2. This product is not a toy, keep it out of reach of children.
3. Do not slide your fingers into the profile of the die.
4. Do not put your fingers in the head of the crimping tool when you slide the dies inside it. Your fingers could be pinched very severely.
5. Do not use the tool without a die.
6. Please keep the tool in the tooling case after finishes working and ensure the crimping dies out of the tool.
7. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur.
   • It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be supplied by the operator.

UNDERSTAND YOUR TOOL

• Mechanical crimping tool JT-1626B is for connecting fittings with pipe.
• It carries many advantages of good design, easy operation, high pressure, high efficiency, etc.
• It is suited for Multi-layer Composite Pipe, PEX Pipe, PB Pipe, etc.

Specification

Accessories：
Crimping die for U Type:| ￠16,20,25mm
Crimping die for TH Type:| ￠16,20,26mm
Note: to meet demand please provide the appropriate size and a standard tube when placing an order.

Description of the components

Table 1

OPERATING INSTRUCTIONS

• Read the entire SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before using this product.
• Please do not knock any part of the tool; otherwise, it is dangerous for the operator.

1. Select the appropriate die set. Ask an authorized facility or distributor to choose the proper compression to die set for crimping the fittings with a pipe.
   • Don’t operate the tool without dies.
2. Open the handles completely, get the screw out, and push in the dies, tighten the screws.
3. Make sure both dies halves are secured before operating the tool.
4. Fully insert the pipe into the fittings.
5. Close the handles, the connector is crimped when the dies touch together, the crimp is completed when the handles are completely closed.
6. Open the handle completely and open the head to take out the connector for the next cycle.

Please refer to the illustration below:

If the tool cannot crimp the connector tight enough with the right dies, it means the gap between the upper and down dies is too big, we have to turn the screw clockwise, and the jaw will be closed and the gap becomes smaller.

Please refer to the illustration below:

• The die type used at optional, choose the correct type to crimp different materials. The size was marked on the surface of the die.
• If ask for a special size or special shape, please contact the distributor or manufacturer, they can custom-make the die according to detailed requirements.

MAINTENANCE AND SERVICING

• Damaged equipment may cause serious personal injury. Do not use damaged equipment.
• If abnormal noise or vibration occurs, have the problem corrected before further use.

1. Before each use, inspect the general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, or any other condition that may affect its safe operation.
2. After using, clean the external surfaces of the tool with clean, moist, smear the rust-preventing oil on the metal surface of the tool and the dies to avoid rusty. Store the tool in a dry environment.
3. Service to the tool should only be done by a qualified Service Technician.

PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

LIMITED 1-YEAR WARRANTY

• We make every effort to assure that our products meet high quality and durability standards and warrant to the original purchaser that this product is free from defects in materials and workmanship for one year from the date of purchase(90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance.
• We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from the use of our product.
• Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
• THIS WARRANTY IS EXPRESSLY IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
• To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
• If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement.
• We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
• The warranties give you specific legal rights and you may also have other rights which vary from different countries.

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