MITSUBISHI ELECTRIC TCH031C Split Type Heat Pump Air Conditioners User Guide

June 17, 2024
Mitsubishi Electric

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MITSUBISHI ELECTRIC TCH031C Split Type Heat Pump Air Conditioners

MITSUBISHI-ELECTRIC-TCH031C-Split-Type-Heat-Pump-Air-Conditioners-
image

Product Information

Specifications

  • Product Type: Split-Type Heat Pump Air Conditioners
  • Model Names: PLFY-P32VEM-A/-PA/-DA, PLFY-P40VEM-A/-PA/-DA, PLFY-P50VEM-A/-PA/-DA, PLFY-P63VEM-A/-PA/-DA, PLFY-P80VEM-A/-PA/-DA, PLFY-P100VEM-A/-PA/-DA, PLFY-P125VEM-A/-PA/-DA, PLFY-P140VEM-A/-PA/-DA
  • Grille Model Names: PLP-6EA, PLP-6EAE, PLP-6EAL, PLP-6EALE, PLP-6EAJ, PLP-6EAJE, PLP-6EALM, PLP-6EALM2, PLP-6EALME2, PLP-6EALCM, PLP-6EAMD, PLP-6EAB
  • Technical & Service Manual Revised Edition: C
  • Wireless Remote Controller (Option) and Wired Remote Controller available

Product Usage Instructions

1. Safety Precaution

Cautions for units utilizing refrigerant R410A:

  • Do not use the existing refrigerant piping to prevent lubricant deterioration.
  • Use low residual oil piping to avoid lubricant deterioration.
  • Store the piping indoors and seal both ends until just before brazing to prevent contamination.
  • Apply ester oil, ether oil, or alkylbenzene oil in a small amount to flare and flange connections.
  • Charge refrigerant from the liquid phase of a gas cylinder to maintain efficiency.
  • Do not use refrigerant other than R410A to prevent deterioration of refrigerant oil.
  • Use a vacuum pump with a reverse flow check valve to prevent the flow back of vacuum pump oil into the refrigerant cycle.

2. Parts Names and Functions

Detailed information on the various parts and their functions can be found in the manual.

3. 4-Way Air Flow System

The air conditioner features a 4-way air flow system for efficient cooling and heating distribution.

FAQs

  • Q: Can I use refrigerant other than R410A in the air conditioner?
    • A: No, using refrigerant other than R410A can cause deterioration of the refrigerant oil and may lead to system inefficiency.
  • Q: How should I store the refrigerant piping?
    • A: Store the piping indoors and ensure both ends are sealed until just before brazing to prevent contamination.

“`

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
June 2023
No. TCH031
TECHNICAL & SERVICE MANUAL REVISED EDITION-C

Indoor unit [Model names] PLFY-P32VEM-A/-PA/-DA PLFY-P40VEM-A/-PA/-DA PLFY- P50VEM-A/-PA/-DA PLFY-P63VEM-A/-PA/-DA PLFY-P80VEM-A/-PA/-DA PLFY- P100VEM-A/-PA/-DA PLFY-P125VEM-A/-PA/-DA PLFY-P140VEM-A/-PA/-DA

[Service Ref.] PLFY-P32VEM-A/-PA/-DA.TH PLFY-P40VEM-A/-PA/-DA.TH PLFY- P50VEM-A/-PA/-DA.TH PLFY-P63VEM-A/-PA/-DA.TH PLFY-P80VEM-A/-PA/-DA.TH PLFY- P100VEM-A/-PA/-DA.TH PLFY-P125VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH

Grille model [Model names] PLP-6EA PLP-6EAE PLP-6EAL PLP-6EALE PLP-6EAJ PLP- 6EAJE PLP-6EALM PLP-6EALM2 PLP-6EALME2 PLP-6EALCM PLP-6EAMD PLP-6EAB

[Service Ref.] PLP-6EAR1 PLP-6EAER1 PLP-6EALR1 PLP-6EALER1 PLP-6EAJ PLP-6EAJE PLP-6EALM-DA PLP-6EALM2 PLP-6EALME2 PLP-6EALCM PLP-6EAMD PLP-6EAB

PLP-6EAR1-DA PLP-6EAJ
PLP-6EALCM-DA PLP-6EAB-DA

Revision: · PLP-6EAB have been added in
REVISED EDITION-C.
TCH031B is void.
Notes: · This manual describes service data
of the indoor units only.

Model name indication for MAIN UNIT

INDOOR UNIT

Model name indication for GRILLE

SAFETY PRECAUTION

Cautions for units utilizing refrigerant R410A
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contain a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Store the piping indoors, and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.) If dirt, dust orr mmooiissttuurreeeenntteerrssininttoorreefrfrigigeerarannt tccyycclele, ,ththaat tcan canusceaudseetedrieotreartiornatoiof nreofrfigrefrraignet roainl ot roiml oarlfmunaclftuionnctoiof ncoomf cporemspsroer.ssor.
The refrigerant oil applied to flare and flange connections must be ester oil, ether oil or alkylbenzene oil in a small amount. If largee aammoouunnttooffmminineerraal looilileenntetersrs, ,ththaat tcacnancacuasuesedeteriordaettioenrioorfarteiofrnigoefrraenftriogiel,raentct.oil, etc.
Charge refrigerant from liquid phase of gas cylinder. If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22, etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil, etc.

Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil, etc.

Use the following tools specifically designed for use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Tools for R410A

Gauge manifold

Flare tool

Charge hose

Size adjustment gauge

Gas leak detector

Vacuum pump adaptor

Torque wrench

Electronic refrigerant

charging scale

Handle tools with care.
If dirt, dust or moisture eenntteerrss iinnttoo rreeffrriiggeerraannttccyyccllee,,tthhaattcan caunsceaduesetedrieotreartiornaotiof nreofrfigrefrraignet roailnot romil oarlfumnacltfiuonncotiof ncoomf pcoremspsorer.ssor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refriger-anratnwt iwll icllhcahnagnegaenadntdhetheffeicffiiecniecnycwy iwll ibllebleowloewrerde.d.
Use the specified refrigerant only.
Never use any refrigerant other than that specified. Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.

Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.

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2

[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder (1) Check that cylinder for R410A available on the market is syphon type. (2) Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit

Electronic weighing scale

[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name 1 Gauge manifold
2 Charge hose
3 Electronic weighing scale 4 Gas leak detector 5 Adaptor for reverse flow check 6 Refrigerant charge base 7 Refrigerant cylinder
8 Refrigerant recovery equipment

Specifications ·Only for R410A ·Use the existing fitting specifications. (UNF1/2) ·Use high-tension side pressure of 5.3MPa·G or over. ·Only for R410A ·Use pressure performance of 5.09MPa·G or over.
·Use the detector for R134a, R407C or R410A. ·Attach on vacuum pump.
·Only for R410A ·Top of cylinder (Pink) ·Cylinder with syphon

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3

PARTS NAMES AND FUNCTIONS

2-1. Indoor unit

Air outlet Liquid pipe

Gas pipe i-see Sensor (Option)

Model name

indication for MAIN UNIT

Vane

Drain pipe

Filter
Signal receiver (Option)
Model name indication for GRILLE Air intake (Intake grille)

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4

2-2. WIRED REMOTE CONTROLLER <PAR-32/33MAA>
Wired remote controller function

The functions of the function buttons change depending on the screen. Refer to the button function guide that appears at the bottom of the LCD for the functions they serve on a given screen. When the system is centrally controlled, the button function guide that corresponds to the locked button will not appear.

Fri Room Cool Set temp. Auto

Mode

Temp.

Fan

Main Main menu

Vane·Louver·Vent. (Lossnay)

High power

Timer

Weekly timer

OU silent mode

Main display:

Cursor

Page

Function buttons
F1 F2 F3 F4
ON/OFF button Press to turn ON/OFF the indoor unit.
SELECT button Press to save the setting.
RETURN button Press to return to the previous screen.
MENU button Press to bring up the Main menu.
Backlit LCD Operation settings will appear. When the backlight is off, pressing any button turns the backlight on and it will stay lit for a certain period of time depending on the screen.
When the backlight is off, pressing any button turns the backlight on and does not perform its function. (except for the (ON/OFF) button)

Function guide
ON/OFF lamp This lamp lights up in green while the unit is in operation. It blinks while the remote controller is starting up or when there is an error.
Function button F1 Main display : Press to change the operation mode. Main menu : Press to move the cursor down.
Function button F2 Main display : Press to decrease temperature. Main menu : Press to move the cursor up.
Function button F3 Main display : Press to increase temperature. Main menu : Press to go to the previous page.
Function button F4 Main display : Press to change the fan speed. Main menu : Press to go to the next page.

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5

The main display can be displayed in 2 different modes: “Full” and “Basic”. The initial setting is “Full”. To switch to the “Basic” mode, change the setting on the Main display setting.

All icons are displayed for explanation. 2345 6 789 2

6 7
8 9
0
1
1

Room
Cool Set temp.

Mode

Temp.

Fri
Auto

3 )
! 1
4

Fan

Cool Set temp.

Mode

Temp.

Fri 3
Auto
4
Fan

@

2

5

5

1 Operation mode Indoor unit operation mode appears here. 2 Preset temperature Preset temperature appears here. 3 Clock (See the Installation Manual.) Current time appears here. 4 Fan speed Fan speed setting appears here. 5 Button function guide Functions of the corresponding buttons appear here. 6 Appears when the ON/OFF operation is centrally controlled.
7
Appears when the operation mode is centrally controlled.
8
Appears when the preset temperature is centrally controlled.
9
Appears when the filter reset function is centrally controlled.
0
Indicates when filter needs maintenance.
1 Room temperature (See the Installation Manual.)
Current room temperature appears here.
2
Appears when the buttons are locked.

3
Appears when the On/Off timer or Night setback function is enabled.
4
Appears when the Weekly timer is enabled.
5
Appears while the units are operated in the energy-save mode.
6
Appears while the outdoor units are operated in the silent mode.
7
Appears when the built-in thermistor on the remote controller is activated to monitor the room temperature.
appears when the thermistor on the indoor unit is activated to monitor the room temperature.
8
Appears when the units are operated in the energy-saving mode with 3D i-see Sensor.
9
Indicates the vane setting.
)
Indicates the louver setting.
!
Indicates the ventilation setting.
@
Appears when the preset temperature range is restricted.

Most settings (except ON/OFF, mode, fan speed, temperature) can be made from the Menu screen.

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Menu structure Main menu

Press the MENU button. Move the cursor to the desired item with the F1 and F2 buttons, and press the SELECT button.
Vane · Louver · Vent. (Lossnay) High power Timer ON/OFF timer Auto-Off timer
Weekly timer
OU silent mode
Restriction Temp. range Operation lock
Energy -saving Auto return Schedule
Night setback Filter Information Error Information Maintenance
Auto descending panel Manual vane angle 3D i-see Sensor Initial setting Main/Sub Clock Main display Contrast Display details Auto mode Administrator password Language selection
Service Test run Input maintenance info. Function setting Lossnay (City Multi only) Check Self check Maintenance password Remote controller check
Not all functions are available on all models of indoor units.

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Main menu list

Setting and display items

Setting details

Vane · Louver · Vent. (Lossnay)

Use to set the vane angle. · Select a desired vane setting from 5 different settings. Use to turn ON/OFF the louver. · Select a desired setting from “ON” and “OFF.”
Use to set the amount of ventilation. · Select a desired setting from “Off,” “Low,” and “High.”

High power

Use to reach the comfortable room temperature quickly. · Units can be operated in the High-power mode for up to 30 minutes.

Timer

ON/OFF timer*

Use to set the operation ON/OFF times. · Time can be set in 5-minute increments.

Auto-Off timer

Use to set the Auto-Off time. · Time can be set to a value from 30 to 240 in 10-minute increments.

Weekly timer*

Use to set the weekly operation ON/OFF times. · Up to 8 operation patterns can be set for each day. (Not valid when the ON/OFF timer is enabled.)

OU silent mode*

Use to set the time periods in which priority is given to quiet operation of outdoor units over temperature control. Set the Start/Stop times for each day of the week. · Select the desired silent level from “Normal”, “Middle” and “Quiet”.

Restriction Temp. range

Use to restrict the preset temperature range. · Different temperature ranges can be set for different operation modes.

Operation lock

Use to lock selected functions. · The locked functions cannot be operated.

Energysaving

Auto return

Use to get the units to operate at the preset temperature after performing energy-
saving operation for a specified time period. · Time can be set to a value from 30 and 120 in 10-minute increments.
(This function will not be valid when the preset temperature ranges are restricted.)

Schedule*

Set the start/stop times to operate the units in the energy-save mode for each day of the week, and set the energy-saving rate. · Up to 4 energy-saving operation patterns can be set for each day. · Time can be set in 5-minute increments. · Energy-saving rate can be set to a value from 0% or 50 to 90% in 10% increments.

Night setback*

Use to make Night setback settings. · Select “Yes” to enable the setting, and “No” to disable the setting. The temperature range
and the start/stop times can be set.

Filter information

Use to check the filter status. · The filter sign can be reset.

Error information

Use to check error information when an error occurs. · Check code, error source, refrigerant address, unit model, manufacturing number, contact
information (dealer’s phone number) can be displayed. (The unit model, manufacturing number, and contact information need to be registered in
advance to be displayed.)

Maintenance Auto descending Auto descending panel (Optional parts) UP/DOWN you can do. panel

Manual vane angle Use to set the vane angle for each vane to a fixed position.

3D i-see Sensor Use to set the following functions for 3D i-see Sensor. · Air distribution · Energy saving option · Seasonal airflow

  • Clock setting is required.

TCH031C

Continue to the next page
8

Setting and display items

Setting details

Initial setting Main/Sub

When connecting 2 remote controllers, one of them needs to be designated as a sub controller.

Clock

Use to set the current time.

Main display

Use to switch between “Full” and “Basic” modes for the Main display. · The initial setting is “Full.”

Contrast

Use to adjust screen contrast.

Display details

Make the settings for the remote controller related items as necessary. Clock: The initial settings are “Yes” and “24h” format. Temperature: Set either Celsius (°C) or Fahrenheit (°F). Room temp. : Set Show or Hide. Auto mode: Set the Auto mode display or Only Auto display.

Auto mode

Whether or not to use the AUTO mode can be selected by using the button. This setting is valid only when indoor units with the AUTO mode function are connected.

Administrator password

The administrator password is required to make the settings for the following items. · Timer setting · Energy-saving setting · Weekly timer setting · Restriction setting · Outdoor unit silent mode setting · Night set back

Language selection Use to select the desired language.

Service

Test run

Select “Test run” from the Service menu to bring up the Test run menu. · Test run · Drain pump test run

Input maintenance Select “Input maintenance Info.” from the Service menu to bring up the Maintenance

info.

information screen.

The following settings can be made from the Maintenance Information screen.

· Model name input · Serial No. input · Dealer information input

Function setting Make the settings for the indoor unit functions via the remote controller as

(City Multi)

necessary.

LOSSNAY

This setting is required only when the operation of City Multi units is interlocked with

(City Multi only) LOSSNAY units.

Check

Error history: Display the error history and execute delete error history.

Refrigerant leak check: Refrigerant leaks can be judged.

Smooth maintenance: The indoor and outdoor maintenance data can be displayed.

Request code: Details of the operation data including each thermistor temperature and error history can be checked.

Self check

Error history of each unit can be checked via the remote controller.

Maintenance password

Use to change the maintenance password.

Remote controller When the remote controller does not work properly, use the remote controller

check

checking function to troubleshoot the problem.

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2-3. WIRELESS REMOTE CONTROLLER

CHECK TEST RUN display CHECK and TEST RUN display indicate that the units is being checked or test-run
MODEL SELECT display
Blinks when model is select.

display OPERATION MODE display Operation mode display indicates which operation mode is in effect.
display The vertical direction of airflow is indicated.
display FAN SPEED display indicates which fan speed has been selected.
ON/OFF button The unit is turned ON and OFF alternately each time the button is pressed.
FAN SPEED SELECT button Used to change the fan speed.
MODE SELECT button Used to switch the operation mode between cooling, drying and fan mode.
CHECK-TEST RUN button Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
VANE CONTROL button Used to change the airflow direction.

CHECK TESTRUN

MODEL SELECT

°C

AMPM

AMPM

NOT AVAILABLE

ON/OFF

TEMP

FAN AUTO STOP

MODE VANE AUTO START

CHECK LOUVER h

TEST RUN

min

SET RESET CLOCK

display Lights up while the signal is transmitted to the indoor unit when the button is pressed.
display
SET TEMP. display indicates the desired temperature which is set.

CLOCK display

Displays the current time. TIMER display

Displays when in timer operation or when setting timer.

” ” ” ” display

Displays the order of time operation.

” “”

” display

Displays whether timer is on or off.

button
SET TEMPERATURE button sets any desired room temperature.

TIMER CONTROL buttons AUTO STOP (OFF timer): when this switch is set, the air conditioner will be automatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatically started at the preset time.
h and min buttons Buttons used to set the “hour and minute” of the current time and timer settings.
LOUVER button Changes left/right airflow direction. (Not available for this model.)
CLOCK button RESET button
SET button

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2-4. WIRELESS REMOTE CONTROLLER
Transmission area Not available Remote controller display Battery replacement indicator

Set Temperature buttons
Mode button (Changes operation mode) Airflow button (Changes up/down airflow direction)
Timer ON button Timer OFF button Weekly timer ON/OFF button
Set Time button (Sets the time)

OFF/ON button
Fan Speed button (Changes fan speed) i-see button Menu button SET/SEND button CANCEL button Up/Down buttons
Reset button

Operation mode Cool Fan Heat

Dry Auto

Temperature setting The units of temperature can be changed. For details, refer to the Installation Manual.

Vane setting Step 1 Step 2 Step 3 Step 4 Step 5 Swing Auto

Not available Appears when a non-supported function is selected.
Battery replacement indicator Appears when the remaining battery power is low.
Fan speed setting

3D i-see Sensor (Air distribution)

Default

Direct

Indirect When Direct or Indirect

is selected, the vane

setting is set to “Auto”.

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2-5. WIRED REMOTE CONTROLLER

Display Section For the purpose of explanation, all parts of the display are shown. During actual operation, only the relevant items will be lit.
Identifies the current operation Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator Indicates that operation from the remote controller has been prohibited by a master controller.
“Timer is Off” indicator Indicates that the timer is off.
Temperature Setting Shows the target temperature.

Day-of-Week Shows the current day of the week.
Time-Timer Display Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.

TIME SUN MON TUE WED THU FRI SAT

TIMER

Hr

ON

AFTER
°F°C

ERROR CODE °F°C

AFTER OFF

ONLY1Hr.

FUNCTION
FILTER
WEEKLY SIMPLE
AUTO OFF

Up/Down Air Direction indicator
The indicator shows the direction of the outgoing airflow.
“One Hour Only” indicator
Displays if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in 1 hour, when the airflow direction also changes.

Room Temperature display Shows the room temperature. The room temperature display range is 8­39°C. The display blinks if the temperature is lower than 8°C or 39°C or higher.
Louver display Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator) Indicates that the power is on.

“Sensor” indication Displays when the remote controller sensor is used.
“Locked” indicator Indicates that remote controller buttons have been locked.
“Clean The Filter” indicator Displayed when it is time to clean the filter.
Timer indicators The indicator comes on if the corresponding timer is set.
Fan Speed indicator Shows the selected fan speed. Ventilation indicator Appears when the unit is running in Ventilation mode.

Operation Section Temperature setting buttons
Down Up Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons Back Ahead
Timer On/Off button (Set Day button)
Opening the cover

TEMP.

ON/OFF

MENU ON/OFF

BACK MONITOR/SET DAY

PAR-21MAA

CLOCK

OPERATION

FILTER
CHECK TEST CLEAR

ON/OFF button Fan Speed button
Filter button ( button) Test Run button Check button (Clear button)
Airflow Up/Down button Louver button ( Operation button)
To return operation number

Built-in temperature sensor

Ventilation button ( Operation button)
To go to next operation number

Note: “PLEASE WAIT” message
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure. “NOT AVAILABLE” message
This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.

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SPECIFICATIONS

3-1. SPECIFICATIONS

Model

PLFY-P32VEM-A/-PA/-DA PLFY-P40VEM-A/-PA/-DA PLFY-P50VEM-A/-PA/-DA

Power source

1-phase 220­240V 50Hz, 1-phase 220-230V 60Hz

Cooling capacity (Nominal)

1 kW 1 kcal/h

3.6 3,100

4.5 3,900

5.6 4,800

*1 BTU/h

12,300

15,400

19,100

Power input kW

0.03

0.03

0.03

Current input A

0.32

0.32

0.32

Heating capacity (Nominal)

*2 kW

2 2

kcal/h

BTU/h

4.0 3,400 13,600

5.0 4,300 17,100

6.3 5,400 21,500

Power input kW

0.03

0.03

0.03

Current input A

0.25

0.25

0.25

External finish

Galvanized steel sheet

External dimension

mm

H × W × D

inch

258 × 840 × 840 10-3/16 × 33-3/32 × 33-3/32

Net weight

kg (lb)

19 (42)

19 (42)

19 (42)

Grille

model

PLP-6EA

PLP-6EA

PLP-6EA

External finish

MUNSELL (1.0Y 9.2/0.2)

Dimension mm H × W × D inch

40 × 950 × 950 1-9/16 × 37-13/32 × 37-13/32

Net weight kg (lb)

5 (11)

Heat exchanger

Micro slit fin (Aluminum fin and copper tube)

FAN

Turbo fan × 1

Turbo fan × 1

Turbo fan × 1

External static Pa

0

0

0

press.

mmH2O

0

0

0

Motor type

DC motor

Motor output kW

0.050

0.050

0.050

Driving mechanism

Direct-drive

Airflow rate (Low-Mid2Mid1-High)

K/min L/s cfm

13 – 14 – 16 – 17 217 – 233 – 267 – 283 459 – 494 – 565 – 600

13 – 14 – 16 – 18 217 – 233 – 267 – 300 459 – 494 – 565 – 636

13 – 14 – 16 – 19 217 – 233 – 267 – 317 459 – 494 – 565 – 671

Sound pressure level

dB

(Low-Mid-High)

(measured in anechoic room)

26 – 27 – 29 – 31

26 – 27 – 29 – 31

26 – 27 – 29 – 31

Insulation material

PS

Air filter

PP honeycomb

Protection device

Fuse

Refrigerant control device

LEV

Connectable outdoor unit

R410A CITY MULTI

Diameter of Liquid (R410A) mm (inch) refrigeant pipe Gas (R410A) mm (inch)

[6.35 ([1/4) Flare [12.7 ([1/2) Flare [6.35 ([1/4) Flare [12.7 ([1/2) Flare [6.35 ([1/4) Flare [12.7 ([1/2) Flare

Field drain pipe size

mm (inch)

O.D. [32 (VP-25)

Standard Document attachment Accessory

Installation Manual, Instruction Book

Remark Optional parts

Grille **1

PLP-6EA

PLP-6EA

PLP-6EA

Air outlet shutter plate

PAC-SJ37SP-E

PAC-SJ37SP-E

PAC-SJ37SP-E

High efficiency filter element **2

PAC-SH59KF-E

PAC-SH59KF-E

PAC-SH59KF-E

Multi-function casement

PAC-SJ41TM-E

PAC-SJ41TM-E

PAC-SJ41TM-E

1. PLFY-P-VEM-A/-PA/-DA should be used together with PLP-6EA. 2. PAC- SJ41TM-E is necessary to use with filter PAC-SH59KF-E.

PLFY-P63VEM-A/-PA/-DA 7.1
6,100 24,200
0.03 0.36 8.0 6,900 27,300 0.03 0.29
21 (46) PLP-6EA
Turbo fan × 1 0 0
0.050 15 – 16 – 17 – 19 250 – 267 – 283 – 317 530 – 565 – 600 – 671 28 – 29 – 30 – 32
[9.52 ([3/8) Flare [15.88 ([5/8) Flare
PLP-6EA PAC-SJ37SP-E PAC-SH59KF-E PAC-SJ41TM-E

Installation

Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.

*1 Nominal cooling condition

*2 Nominal heating condition

Indoor : Outdoor : Pipe length : Level difference :

27°CDB/19°CWB (81°FDB/66°FWB) 35°CDB (95°FDB) 7.5 m (24-9/16 ft) 0 m (0 ft)

20°CDB (68°FDB) 7°CDB/6°CWB (45°FDB/43°FWB) 7.5 m (24-9/16 ft) 0 m (0 ft)

Notes:
1. Nominal conditions 1 and 3 are subject to JIS B8615-1. 2. Due to continuing improvement, above specification may be subject to change without notice.

Unit converter
kcal/h = kW × 860 Btu/h = kW × 3,412 cfm = K/min × 35.31 lb = kg/0.4536 *Above specification data is subject to rounding variation.

TCH031C

13

Model

PLFY-P80VEM-A/-PA/-DA PLFY-P100VEM-A/-PA/-DA PLFY-P125VEM-A/-PA/-DA PLFY- P140VEM-A/-PA/-DA

Power source

1-phase 220­240V 50Hz, 1-phase 220-230V 60Hz

Cooling capacity

*1 kW

9.0

11.2

14.0

16.0

(Nominal)

*1 kcal/h

7,700

9,600

12,000

13,800

*1 BTU/h

30,700

38,200

47,800

54,600

Power input kW

0.05

0.07

0.11

0.11

Current input A

0.50

0.67

1.06

1.06

Heating capacity (Nominal)

*2 kW

2 2

kcal/h

BTU/h

10.0 8,600 34,100

12.5 10,800 42,700

16.0 13,800 54,600

18.0 15,500 61,400

Power input kW

0.05

0.07

0.11

0.11

Current input A

0.43

0.60

0.99

0.99

External finish

Galvanized steel sheet

External dimension H × W × D

mm

258 × 840 × 840

inch

10-3/16 × 33-3/32 × 33-3/32

298 × 840 × 840 11-3/4 × 33-3/32 × 33-3/32

Net weight

kg (lb)

21(46)

24(53)

24(53)

26(57)

Grille

model

PLP-6EA

PLP-6EA

PLP-6EA

PLP-6EA

External finish

MUNSELL (1.0Y 9.2/0.2)

Dimension mm H × W × D inch

40 × 950 × 950 1-9/16 × 37-13/32 × 37-13/32

Net weight kg (lb)

5 (11)

Heat exchanger

Micro slit fin (Aluminum fin and copper tube)

FAN

Type × Quantity

Turbo fan × 1

Turbo fan × 1

Turbo fan × 1

Turbo fan × 1

External static Pa

0

0

0

0

press.

mmH2O

0

0

0

0

Motor type

DC motor

Motor output kW

0.050

0.120

0.120

0.120

Driving mechanism

Direct-drive

Airflow rate (Low-Mid2Mid1-High)

K/min L/s cfm

15 – 18 – 20 – 23 250 – 300 – 333 – 383 530 – 636 – 706 – 812

20 – 23 – 26 – 29 333 – 383 – 433 – 483 706 – 812 – 918 – 1024

24 – 26 – 30 – 35

22 – 27 – 31 – 35

400 – 433 – 500 – 583 367 – 450 – 517 – 583

847 – 918 – 1060 – 1236 777 – 953 – 1095 – 1235

Sound pressure level (Low-Mid-High) (measured in anechoic room)

dB

28 – 31 – 34 – 37

34 – 37 – 39 – 41

35 – 39 – 42 – 45

36 – 39 – 42 – 45

Insulation material

PS

Air filter

PP honeycomb

Protection device

Fuse

Refrigerant control device

LEV

Connectable outdoor unit

R410A CITY MULTI

Diameter of Liquid (R410A) mm (inch) refrigeant pipe Gas (R410A) mm (inch)

[9.52 ([3/8) Flare [15.88 ([5/8) Flare [9.52 ([3/8) Flare [15.88 ([5/8) Flare [9.52 ([3/8) Flare [15.88 ([5/8) Flare [9.52 ([3/8) Flare [15.88 ([5/8) Flare

Field drain pipe size

mm (inch)

O.D. [32 (VP-25)

Standard Document attachment Accessory

Installation Manual, Instruction Book

Remark Optional parts

Grille **1

PLP-6EA

PLP-6EA

PLP-6EA

PLP-6EA

Air outlet shutter plate

PAC-SJ37SP-E

PAC-SJ37SP-E

PAC-SJ37SP-E

PAC-SJ37SP-E

High efficiency filter element **2

PAC-SH59KF-E

PAC-SH59KF-E

PAC-SH59KF-E

PAC-SH59KF-E

Multi-function casement

PAC-SJ41TM-E

PAC-SJ41TM-E

PAC-SJ41TM-E

PAC-SJ41TM-E

1. PLFY-P-VEM should be used together with PLP-6EA. 2. PAC-SJ41TM-E is necessary to use with filter PAC-SH59KF-E.

Installation

Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.

*1 Nominal cooling condition

*2 Nominal heating condition

Indoor : Outdoor : Pipe length : Level difference :

27°CDB/19°CWB (81°FDB/66°FWB) 35°CDB (95°FDB) 7.5 m (24-9/16 ft) 0 m (0 ft)

20°CDB (68°FDB) 7°CDB/6°CWB (45°FDB/43°FWB) 7.5 m (24-9/16 ft) 0 m (0 ft)

Notes:
1. Nominal conditions 1 and 3 are subject to JIS B8615-1. 2. Due to continuing improvement, above specification may be subject to change without notice.

Unit converter
kcal/h = kW × 860 Btu/h = kW × 3,412 cfm = m3/min × 35.31 lb = kg/0.4536 *Above specification data is subject to rounding variation.

TCH031C

14

3-2. ELECTRICAL PARTS SPECIFICATIONS

Parts

Service name

Ref.

Symbol

Room temperature thermistor

TH21

PLFY-P32VEM-A/-PA/-DA.TH PLFY-P40VEM-A/-PA/-DA.TH PLFY-P50VEM-A/-PA/-DA.TH PLFY-P63VEM-A/-PA/-DA.TH Resistance 0:/15k”, 10:/9.6k”, 20:/6.3k”, 25:/5.4k”, 30:/4.3k”, 40:/3.0k”

Liquid pipe thermistor TH22

Resistance 0:/15k”, 10:/9.6k”, 20:/6.3k”, 25:/5.4k”, 30:/4.3k”, 40:/3.0k”

Gas pipe thermistor

TH23

Resistance 0:/15k”, 10:/9.6k”, 20:/6.3k”, 25:/5.4k”, 30:/4.3k”, 40:/3.0k”

Fuse (Indoor controller board)

FUSE

250V 6.3A

Fan motor

MF

8-pole OUTPUT 50W

Vane motor

MV

MSBPC20M13 DC12V 300″/phase

Drain pump

DP

PMD-12D13ME INPUT 3W 24R/Hr

Drain float switch

FS

Open / Short detection

Linear expansion valve LEV

DC12V Stepping motor drive port dimension {3.2 (0­2000pulse) EFM-40YGME

Power supply terminal block

TB2

(L, N) Rated to 330V 30A *

Transmission terminal block

TB5

(M1, M2, S) Rated to 250V 20A *

MA remote controller terminal block

TB15

(1, 2) Rated to 250V 10A *

*Refer to WIRING DIAGRAM for the supplied voltage.

Parts name

Model Symbol

Room temperature thermistor

TH21

PLFY-P80VEM-A/-PA/-DA.TH PLFY-P100VEM-A/-PA/-DA.TH PLFY-P125VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH Resistance 0:/15k”, 10:/9.6k”, 20:/6.3k”, 25:/5.4k”, 30:/4.3k”, 40:/3.0k”

Liquid pipe thermistor TH22

Resistance 0:/15k”, 10:/9.6k”, 20:/6.3k”, 25:/5.4k”, 30:/4.3k”, 40:/3.0k”

Gas pipe thermistor

TH23

Resistance 0:/15k”, 10:/9.6k”, 20:/6.3k”, 25:/5.4k”, 30:/4.3k”, 40:/3.0k”

Fuse (Indoor controller board)

FUSE

250V 6.3A

Fan motor

MF

8-pole OUTPUT 50W

8-pole OUTPUT 120W

Vane motor

MV

MSBPC20M13 DC12V 300″/phase

Drain pump

DP

PMD-12D13ME INPUT 3W 24R/Hr

Drain float switch

FS

Open / Short detection

Linear expansion valve LEV

DC12V Stepping motor drive port dimension {5.2 (0­2000pulse) EFM-80YGME

DC12V Stepping motor drive port dimension {6.4
(0­2000pulse) EFM-A0YGME

Power supply terminal block

TB2

(L, N) Rated to 330V 30A *

Transmission terminal block

TB5

(M1, M2, S) Rated to 250V 20A *

MA remote controller terminal block

TB15

(1, 2) Rated to 250V 10A *

*Refer to WIRING DIAGRAM for the supplied voltage.

TCH031C

15

3-3. SOUND PRESSURE LEVEL
PPLLFFYY–PP.·VVEEMM–AE/-PA/-DA/-TH.TH
Measurement location
Note: Measured in anechoic room.

1.5 m

Sound pSreousnsdurperelsesvuerlealetvaenl eatcahnoeicchrooiocmroo:mLo: wLo-Mw- iMd2id-2M-Midid11-H-Higighh

SServviicceeRReef.f.
PPLFFYY–PP2302VVEEMM-E-.AU/K-PA/-DA.TH PPLFFYY–PP2450VVEEMM-E-.AU/K-PA/-DA.TH PPLLFFYY–PP3520VVEEMM-E-.AU/K-PA/-DA.TH PPLLFFYY–PP4603VVEEMM-E-.AU/K-PA/-DA.TH PLFY-P50VEM-E.UK PPLLFFYY–PP6830VVEEMM-E-.AU/K-PA/-DA.TH PPLLFFYY–PP8100V0EVME- ME.-UAK/-PA/-DA.TH
PPLFYY–PP110205VVEEMM-E-.AU/K-PA/-DA.TH
PPLLFFYY–PP112450VVEEMM-E-.AU/K-PA/-DA.TH

SouunnddppreresssusruerelevlelvdeBl d(AB) (A)
242-266-2-277–2299-31
262-287-2-299–3301-32 282-289-3-310–3342-37 283-341-3-374–3397-41 343-357-3-399–4421-45 353-369-3-492–4425-45

TCH031C

16

3-4. NC CURVES

PLFY-P32VEM-A/-PA/-DA.TH PLFY-P40VEM-A/-PA/-DA.TH PLFY-P50VEM-A/-PA/-DA.TH
90

NOTCH SPL(dB)

High

31

Medium1 29

Medium2 27

Low

26

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)

80

70
NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

APPROXIMATE

THRESHOLD OF

HEARING FOR CONTINUOUS

NC-20

NOISE

10 63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

PLFY-P80VEM-A/-PA/-DA.TH
90

NOTCH SPL(dB)

High

37

Medium1 34

Medium2 31

Low

28

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)

80

70
NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

APPROXIMATE

THRESHOLD OF

HEARING FOR CONTINUOUS

NC-20

NOISE

10 63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

PLFY-P125VEM-A/-PA/-DA.TH
90

NOTCH SPL(dB)

High

45

Medium1 42

Medium2 39

Low

35

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)

80

70
NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

APPROXIMATE

THRESHOLD OF

HEARING FOR CONTINUOUS

NC-20

NOISE

10 63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

TCH031C

17

PLFY-P63VEM-A/-PA/-DA.TH
90

NOTCH SPL(dB)

High

32

Medium1 30

Medium2 29

Low

28

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)

80

70
NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

APPROXIMATE

THRESHOLD OF

HEARING FOR CONTINUOUS

NC-20

NOISE

10 63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

PLFY-P100VEM-A/-PA/-DA.TH
90

NOTCH SPL(dB)

High

41

Medium1 39

Medium2 37

Low

34

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)

80

70
NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

APPROXIMATE

THRESHOLD OF

HEARING FOR CONTINUOUS

NC-20

NOISE

10 63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

PLFY-P140VEM-A/-PA/-DA.TH
90

NOTCH SPL(dB)

High

45

Medium1 42

Medium2 39

Low

36

LINE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)

80

70
NC-70

60
NC-60

50
NC-50

40
NC-40

30
NC-30

20

APPROXIMA

THRESHOLD OF

HEARING FOR CONTINUOUS

NC-20

NOISE

10 63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

WAY AIR FLOW SYSTEM

4-1. PLACEMENT OF THE AIR OUTLETS
· For this grille, the blowout direction comes in 11 patterns. Also, by setting switch on the controller board to the appropriate settings, you can adjust the airflow and speed. Select the settings from Table1 according to the location in which you want to install the unit.

  1. Decide on the pattern of the airflow direction.

<Table 1>

4-direction

Pattern 1 Initial setting

3-direction
Pattern 4 1 air outlet fully closed

2-direction
Pattern 6 2 air outlet fully closed

Blowout direction pattern

Note1. For 3- and 2-direction settings, please use the air outlet shutter plate (option).
2) According to the number of air outlets and height of the ceiling to install the unit, be sure to set up the switch (SW21) on the circuit board to the appropriate setting. · Correspondence of ceiling heights to the number of air outlets

4 direction 3 direction 2 direction

SW21-3 SW21-4 SW21-3 SW21-4 SW21-3 SW21-4

OFF ON OFF OFF ON OFF

PLFY-PL3F2Y/4-P0/2500/2/653/3/820/4V0E/5M0/-6A3/-/8P0AV/-EDMA-E

Silent

Standard

High ceiling

SW21-1 SW21-2 SW21-1 SW21-2 SW21-1 SW21-2

OFF

ON

OFF

OFF

ON

OFF

2.5 m

2.7 m

3.5 m

PLFYP-LPF1Y0-0P/110205/1/12450VVEEMM-E-A/-PA/-DA

Silent

Standard

High ceiling

SW21-1 SW21-2 SW21-1 SW21-2 SW21-1 SW21-2

OFF

ON

OFF

OFF

ON

OFF

2.7 m

3.2 m

4.5 m

2.7 m

3.0 m

3.5 m

3.0 m

3.6 m

4.5 m

3.0 m

3.3 m

3.5 m

3.3 m

4.0 m

4.5 m

TCH031C

18

4-2. BRANCH DUCT HOLE AND FRESH AIR INTAKE HOLE
At the time of installation, use the duct holes (cut out) located at the positions shown in following diagram, as and when required. · A fresh air intake hole for the optional multi-functional casement can also be made.

Note: The figures marked with * in the drawing below represent the dimensions of the main unit excluding those of the optional multifunctional casement. When installing the optional multifunctional casement, add 135 mm to the dimensions marked on the figure. When installing the branch ducts, be sure to insulate adequately. Otherwise, condensation and dripping may occur.

Unit : mm

A

A Branch duct hole

Fresh air intake hole diagram

Fresh air intake hole

[100 cut out hole [125 burring hole pitch

A
Refrigerant pipe
A

A Branch duct hole diagram
(view from either side)

Ceiling

Drain pipe 350×100 cutout hole

[175 burring hole pitch [150 cut out hole

4-3. OPERATION IN CONJUNCTION WITH
DUCT FAN (Booster fan)
· Whenever the indoor unit is operating, the duct fan also operates. (1) Connect the optional multiple remote controller adapter (PAC-SA88HA-E) to the connector CN51 on the indoor controller board. (2) Drive the relay after connecting the 12 V DC relay between the Yellow and Orange connector lines. MB: Electromagnetic switch power relay for duct fan. X: Auxiliary relay (For 12 V DC, coil rating: 1.0W or smaller)

CN51 on indoor

Be sure to secure insulation

~

material by tape, etc.

5 Green

Yellow –

controller

1

Orange +

MB

board Connector (5P) Red

Brown

Indoor unit side Multiple remote

Field installation

controller adapter

Be sure to secure insulation

PAC-SA88HA-E

material by tape, etc.

Indoor controller board

CN51

Distance between indoor controller board and relay must be within 10m.

Multiple remote controller adapter PAC-SA88HA-E

CN51

TCH031C

19

4-4. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS

l PLFY-P32/40/50/63/80VEM-A/-PA/-DA.TH

Taking air into the unit

Multi-functional casement + Standard filter

Static pressure[Pa]

50 25
0
-25 -50 -75 -100 -125 -150
0

0.2

0.4

0.6

0.8

1

Airflow rate [m3/min]

1.2

1.4

Multi-functional casement + High efficiency filter
50

0
2 – inlet -50

-100 -150

1 – inlet

-200

0

1

2

3

4

5

6

Airflow rate [m3/min]

Static pressure[Pa]

2 PLFY-P100/125/140VEM-A/-PA/-DA.TH
Taking air into the unit

50

0
2 – inlet -50

Static pressure[Pa]

-100 -150

1 – inlet

-200

0

1

2

3

4

5

6

Airflow rate [m3/min]

How to read curves

1 Curve in the graphs
0 Q
2
Q 3
Q Qa

Duct characteristics

at site

Q…Designed amount of fresh air intake

BA C

<m3/min> A…Static pressure loss of fresh air

intake air duct system with airflow

amount Q

B…Forced static pressure at air condi-

tioner inlet with airflow amount Q

EC A

C…Static pressure of booster fan with

airflow amount Q

D…Static pressure loss increase amount

of fresh air intake duct system for

D

airflow amount Q

E…Static pressure of indoor unit with

A

airflow amount Q

Qa…Estimated amount of fresh air

intake without D

<m3/min>

Multi-functional casement + Standard filter

50

50

Static pressure[Pa]

0

0

2 – inlet

-50

-50

Static pressure[Pa]

-100 -150

-100 -150

1 – inlet

-200

-200

0

0.2 0.4 0.6 0.8

1

1.2 1.4 1.6 1.8

0

1

2

3

4

5

6

7

Airflow rate [m3/min]

Airflow rate [m3/min]

Multi-functional casement + High efficiency filter
50

0

Static pressure[Pa]

-50 -100 -150

1 – inlet

2 – inlet

-200

0

1

2

3

4

5

6

7

Airflow rate [m3/min]

TCH031C

20

OUTLINES AND DIMENSIONS

PLFY-P32VEM-A/-PA/-DA.TH PLFY-P50VEM-A/-PA/-DA.TH PLFY-P80VEM-A/-PA/-DA.TH PLFY-P125VEM-A/-PA/-DA.TH

PLFY-P40VEM-A/-PA/-DA.TH PLFY-P63VEM-A/-PA/-DA.TH PLFY-P100VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH

Unit: mm

TCH031C

21

WIRING DIAGRAM

PLFY-P32VEM-A.TH PLFY-P40VEM-A.TH PLFY-P50VEM-A.TH PLFY-P63VEM-A.TH PLFY- P80VEM-A.TH PLFY-P100VEM-A.TH PLFY-P125VEM-A.TH PLFY-P140VEM-A.TH

TCH031C

22

PLFY-P32VEM-PA.TH PLFY-P40VEM-PA.TH PLFY-P50VEM-PA.TH PLFY-P63VEM-PA.TH PLFY- P80VEM-PA.TH PLFY-P100VEM-PA.TH PLFY-P125VEM-PA.TH PLFY-P140VEM-PA.TH

TCH031C

23

PLFY-P32VEM-DA.TH PLFY-P40VEM-DA.TH PLFY-P50VEM-DA.TH PLFY-P63VEM-DA.TH PLFY- P80VEM-DA.TH PLFY-P100VEM-DA.TH PLFY-P125VEM-DA.TH PLFY-P140VEM-DA.TH

SYMBOL DP FS I. B
CN27 CN32 CN51 CN52 F1 SW1 SW11 SW12 SW14 SW2 SW21
SW22 SW3 SWE LEV MF MV

NAME
DRAIN PUMP DRAIN FLOAT SWITCH INDOOR CONTROLLER BOARD CONNECTOR DAMPER
REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION FUSE (T 6.3AL 250V) SWITCH MODE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10s DIGIT BRANCH NO. CAPACITY CODE CEILING HEIGHT DISCHARGE OUTLET NUMBER OPTION SELECTOR PAIR NO. SETTING MODE SELECTION DRAIN PUMP (TEST MODE) LINEAR EXPANSION VALVE FAN MOTOR VANE MOTOR

SYMBOL

NAME

OPTION PART

MT

I-SEE SENSOR MOTOR

W.B

PCB FOR WIRELESS REMOTE CONTROLLER

BZ BUZZER LED1 LED (OPERATION INDICATION : GREEN)

LED2 LED (PREPARATION FOR HEATING : ORANGE) RU RECEIVING UNIT SW1 EMERGENCY OPERATION (HEAT/DOWN)

SW2 TB15 TB2 TB5 TH21
TH22
TH23

EMERGENCY OPERATION (COOL/UP)

TERMINAL MA-REMOTE CONTROLLER

BLOCK

POWER SUPPLY

TRANSMISSION

THERMISTOR ROOM TEMP. DETECTION

(0ºC / 15k, 25ºC / 5.4k)

PIPE TEMP. DETECTION/LIQUID

(0ºC / 15k, 25ºC / 5.4k)

PIPE TEMP. DETECTION/GAS

(0ºC / 15k, 25ºC / 5.4k)

NOTES:

1. At servicing for outdoor unit, always follow the wiring

diagram of outdoor unit.

2. In case of using MA-Remote controller, please connect

to TB15. (Remote controller wire is non-polar.)

3. In case of using ME-Remote controller, please connect

to TB5. (Transmission line is non-polar.)

4. Symbol [S]of TB5 is the shield wire connection.

5. Symbols used in wiring diagram above are,

: terminal block,

: connector.

6. The setting of SW2 differs in the capacity and model.

For the detail, refer to the table 1.

7. Make sure to turn off the indoor and the outdoor units

before replacing indoor controller board.

8. is the switch position.

TO MA-REMOTE CONTROLLER 8.7-13V DC

LED on indoor board for service

Mark

Meaning

Function

LED1 LED2

Main power supply
Power supply for MA-Remote controller

Main Power supply (Indoor unit:220-240V AC) power on lamp is lit
Power supply for MA-Remote controller on lamp is lit

<Table 1> SW2 (CAPACITY CODE)

MODELS SW2 MODELS SW2 MODELS SW2

32

ON OFF

123456

63

ON OFF

125

ON OFF

123456

123456

40

ON OFF

80

ON OFF

140

ON OFF

123456

123456

123456

50

ON OFF

100

ON OFF

123456

123456

W.B

  • Be sure to turn off the source power and

then disconnect fan motor connector.

(Failure to do so will cause trouble in

Fan motor)

MF

CNB LED2 LED1 BZ 9 1 SW1 SW2 RU
DP

MS
3~ I.B

MS
3~ 9
4

TH22
FS tº
TH21 TH23

14 CN4G

AUTOMATIC FILTER ELEVATION PANEL (OPTION PART)
LEV
M

6

14

7

CNMF (WH)

31

4 14

1 2 14

1

5

15

1

TB15

CNP (WH)

CN4G (BU)

CN4F (WH)

CN20 (RD)

CN44 (WH)

CN51 (WH)

CN52 (GN)

2 1

POWER SUPPLY ~/N 220-240V 50Hz ~/N 220-230V 60Hz
BREAKER (16A)

FUSE(16A) 1

BK

PULL BOX

L RD
BU
N

TO NEXT INDOOR UNIT

9

CN90

LED1

(WH)

+-

SWE

F1

OFF ON

CND (BK)
35

CN4Z (WH) 4
1

1

TB5

21

LED2

S

CN27 (RD)

CN5Y

CN60

5 (WH) 1 6 (WH) 1

M2 M1

13

1

2

0987654321 654321 0987654321

OFF

OFF

OFF

ON

ON

ON

SW3

SW2

SW1

CN32 (WH) SW11 SW12 SW14

CNV (WH)

4321

901

901

EF012 6 5 4 3 2 1

78 78 BCD

3456 23 23

OFF

OFF

789A

456

456

ON

ON

SW22 1s DIGIT 10s DIGIT BRANCH No. SW21

19

I-SEE SENSOR CORNER PANEL (OPTION PART)

Refer to table 1.

I-SEE M

4

SENSOR

5

MT

20 20
5555
MM MM
MV MV MV MV

TO OUTDOOR UNIT BC CONTROLLER ME-REMOTE CONTROLLER
24-30V DC

TCH031C

24

REFRIGERANT SYSTEM DIAGRAM

PLFY-P32VEM-A/-PA/-DA.TH PLFY-P40VEM-A/-PA/-DA.TH PLFY-P50VEM-A/-PA/-DA.TH PLFY-P63VEM-A/-PA/-DA.TH PLFY-P80VEM-A/-PA/-DA.TH PLFY-P100VEM-A/-PA/-DA.TH PLFY-P125VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH

Pipe temperature detection thermistor/gas TH23

Strainer (#100mesh) Gas pipe

Refrigerant flow in cooling Refrigerant flow in heating

Pipe temperature detection thermistor/liquid TH22

Flare connection

Heat exchanger

Liquid pipe

Linear expansion valve

Strainer1 (#50mesh) Strainer2 (#100mesh)
Room temparature detection thermistor TH21

Strainer (#100mesh)

Service Ref. Item Gas pipe
Liquid pipe

PLFY-P32/40/50VEM-A/-PA/-DA.TH {12.7 (1/2) {6.35 (1/4)

Unit : mm (inch) PLFY-P63/80/100/125/140VEM-A/-PA/-DA.TH
{15.88 (5/8) {9.52 (3/8)

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25

TROUBLESHOOTING

8-1. HOW TO CHECK THE PARTS PLFY-P32VEM-A/-PA/-DA.TH PLFY-P40VEM-A/-PA/-DA.TH PLFY-P50VEM-A/-PA/-DA.TH PLFY-P63VEM-A/-PA/-DA.TH PLFY-P80VEM-A/-PA/-DA.TH PLFY-P100VEM-A/-PA/-DA.TH PLFY-P125VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH

Parts name
Room temperature detection thermistor (TH21) Pipe temperature detection thermistor/liquid (TH22) Pipe temperature detection thermistor/gas (TH23)
Vane motor (MV)
White

Orange Red

Blue Yellow

Check points

Disconnect the connectors, then measure the resistance with a tester. (At ambient temperatures of 10 to 30:)

Normal 4.3­9.6 k”

Abnormal Open or short

(Refer to “8-1-1. Thermistor”.)

Measure the resistance between the terminals with a tester. (At ambient temperatures of 20 to 30:)

Connector Red – Yellow (5-3, 0-8, 5-3, )-8) Red – Blue (5-1, 0-6, 5-1, )-6) Red – Orange (5-4, 0-9, 5-4, )-9) Red – White (5-2, 0-7, 5-2, )-7)

Normal 300 ”

Abnormal Open or short

Drain pump (DP)
1 Red 2 Purple 3 Black

1 Check if the drain float switch works properly. 2 Check if the drain pump works and drains water properly in cooling operation. 3 If no water drains, confirm that the check code 2502 will not be displayed 10 minutes after the
operation starts. Note: The drain pump for this model is driven by the internal DC motor of controller board, so it is not
possible to measure the resistance between the terminals.

Drain float switch (FS)
Moving part 1 2 3 4

Normal Red­Black: Input 13 V DC The fan starts to rotate. Purple­Black: Abnormal (check code 2502) if it outputs 0­13 V square wave (5 pulses/rotation),
and the number of rotation is not normal.

Measure the resistance between the terminals with a tester.

State of moving part UP
DOWN

Normal Short Open

Abnormal Other than short Other than open

Switch Magnet

Moving part

i-see Sensor

Turn the power ON while the i-see Sensor connector is connected to the CN4Z on indoor controller board. A communication between the indoor controller board and i-see Sensor board is made to detect the connection.

Normal: When the operation starts, the motor for i-see Sensor is driven to rotate the i-see Sensor. Abnormal: The motor for i-see Sensor is not driven when the operation starts.

1 2 34

Note: The voltage between the terminals cannot be measured accurately since it is pulse output.

1 2 34

Black Black Black Black

i-see Sensor motor (MT) (Option)
White

Orange

Red Blue Yellow

Linear expansion

valve (LEV)

CN60

White 1

Yellow 2

Orange 3

LEV

Blue 4

Red 5

Brown 6

Measure the resistance between the terminals with a tester. (At ambient temperatures of 20 to 30°C)

Connector Red – Yellow Red – Blue Red – Orange Red – White

Normal 250 ”

Abnormal Open or short

Disconnect the connector then measure the resistance valve with a tester. (At the coil temperatures of 10 to 30°C)

Connector
White-Red Yellow-Brown Orange-Red Blue-Brown

Normal 200 ” ± 10%

Abnormal Open or short

Refer to “8-1-2. Linear expansion valve”.

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26

8-1-1. Thermistor

Thermistor for lower temperature

Room temperature detection thermistor (TH21) Pipe temperature detection thermistor/liquid (TH22) Pipe temperature detection thermistor/gas (TH23)

Thermistor R0=15 k” ± 3% Fixed number of B=3480 ± 2%

Rt=15exp { 3480 ( 1 273+t

1 )} 273

0: 10: 20: 25: 30: 40:

15 k” 9.6 k” 6.3 k” 5.4 k” 4.3 k” 3.0 k”

Resistance (k”)

< Thermistor for lower temperature > 50 40 30 20 10 0 -20 -10 0 10 20 30 40 50 Temperature (:)

8-1-2. Linear expansion valve
1 Operation summary of the linear expansion valve · Linear expansion valves open/close through the use of a stepping motor after receiving the pulse signal from the indoor
controller board. · Valve position can be changed in proportion to the number of pulse signals. <Connection between the indoor controller board and the linear expansion valve>

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27

Output

(Phase)

1

Output

2

3

{1 ON OFF OFF

{2 ON ON OFF

{3 OFF ON ON

{4 OFF OFF ON
2 Linear expansion valve operation

4 ON OFF OFF ON

Open

D

C

Close

Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4 The output pulse shifts in above order.
Note: · When linear expansion valve operation stops, all output phases
become OFF. · At phase interruption or when phase does not shift in order, motor
does not rotate smoothly and motor will lock and vibrate.
· When the power is turned on, 2200 pulse closing valve signal will be sent till it goes to point A in order to define the valve position.
When the valve moves smoothly, there is no sound or vibration occurring from the linear expansion valves, however, when the pulse number moves from E to A or when the valve is locked, more sound can be heard than in a normal situation. · Sound can be detected by placing the ear against the screw driver handle while putting the screw driver tip to the linear expansion valve.

Valve position (capacity)

A E
Close
B

Open

Outdoor unit R410A model : 1400 pulse Outdoor unit R22/R407C model : 2000 pulse Opening a valve all the way

Pulse number

Extra tightening (200­800 pulse)
3 Troubleshooting

Symptom

Check points

Countermeasures

Operation circuit failure Disconnect the connector on the controller board, then connect LED Exchange the indoor controller

of the micro processor for checking.

6

board at drive circuit failure.

5

4

3

2

1

1k” LED

When power is turned on, pulse signals will output for 10 seconds.

There must be some defects in the operation circuit if the LED does

not light while the signals are output or keeps lighting even after the

signals stop.

Linear expansion valve Motor will idle and make a ticking noise when the motor is operated Exchange the linear expan-

mechanism is locked. while the linear expansion valve is locked. This

sion valve.

ticking sound is a sign of abnormality.

Short or breakage of Measure the resistance between each coil (white-red, yellow-brown, Exchange the linear expanthe motor coil of the orange-red, blue- brown) using a tester. It is normal if the resistance sion valve. linear expansion valve is in the range of 200 ±10%.

Valve does not close completely.
Wrong connection of the connector or contact failure

To check the linear expansion valve, operate the indoor unit in fan If a large amount of refri-

mode and at the same time operate the other indoor units in cooling gerant is leaked, exchange

mode, then check the pipe temperature

the linear expansion valve.

of the indoor unit by

the outdoor multi controller board operation

monitor. During fan operation, linear expansion

Thermistor (Liquid pipe)
Linear expansion valve

valve is closed completely and if there is any leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower than the temperature indicated on the remote controller, it means the

valve is not closed all the way. It is not neces-

sary to exchange the linear expansion valve, if the leakage is small

and not affecting normal operation.

Check the color of lead wire and missing terminal of the connector.

Disconnect the connector on the controller board, then check for continuity.

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28

8-1-3. DC Fan motor (fan motor/indoor controller board)

Check method of indoor fan motor (fan motor/indoor controller board) 1 Notes
· High voltage is applied to the connector (CNMF) for the fan motor. Pay attention to the service. · Do not pull out the connecter (CNMF) for the motor with the power supply on.
(It causes trouble of the indoor controller board and fan motor) 2 Self check
Conditions : The indoor fan cannot rotate.

Indoor controller board fuse check

Is the fuse normal?

No

Yes

Wiring contact check Contact of fan motor connector (CNMF)

Is the resistance between the terminals of

Yes

drain pump normal?

No Replace the drain pump.

Replace tthhee fdaenfemcotitvoer.fan motor. Replace the indoor controller bbooaarrdd..

Is there contact failure?

Yes

Wiring recovery

No
Power supply check (Remove the connector (CNMF)) Measure the voltage in the indoor controller circuit board. TEST POINT 1 : VDC (between 1 (+) and 4 (-) of the fan connector): VDC 310­340 V DC TEST POINT 2 : VCC (between 5 (+) and 4 (-) of the fan connector): VCC 15 V DC

Is the voltage normal? No
Replace indoor controller board
Check the operation Fail
Replace the fan motor.

Yes

ReplaRceepltahceedtehfeecfatinvemfoatnorm. otor.

Check the operation of fan. Fail

OK CENomD plete.

Replace indoor controller board. OK
CENomD plete.

TCH031C

29

8-2. FUNCTION OF DIP SWITCH <PLFY-P32/40/50/63/80/100/125/140VEM-A.TH>

The black square () indicates a switch position.

Switch SW1 Function Selection SW2 Capacity code setting

Pole
1
2 3 4 5 6 7 8 9 0

Function

Operation by switch

ON

OFF

Thermistor position

Built-in remote controller

Indoor unit

Filter clogging detection Provided

Not provided

Filter cleaning

2,500 hr

100 hr

Fresh air intake

Effective

Not effective

Switching remote display

Thermo-ON signal

display

Indicating fan operation ON/OFF

Air flow set in case of

Low*1

thermo-OFF at heating mode Setting airflow*1

Extra low*1 Depends on SW1-7

Auto restart function Effective

Not effective

Power ON/OFF by breaker Effective

Not effective

Effective timing

Remarks Address board

Under suspension

ON OFF 1234567 8 90

*1 Refer to

below.

1­6

MODELS SW2 MODELS SW2 MODELS SW2

ON 32 OFF
123456

63

ON OFF

123456

ON 125 OFF
123456

ON 40 OFF

ON 50 OFF

123456

123456

80

ON OFF

100

ON OFF

123456

123456

140

ON OFF

123456

Before power supply
ON

Indoor controller board Set while the unit is off.

Set for each capacity.

SW3 Function setting

1 Heat pump/Cooling only Cooling only

2

Heat pump —

Under suspension

Indoor controller board

3 3D i-see Sensor 4 positioning

The setting depends on the combination of

Before power

SW3-3 and SW3-4. Refer to

below. supply ON

5 Vane horizontal angle 1 Second setting*2

First setting*2

ON

6 Vane horizontal angle 2 Third setting*2

Depends on SW3-5

OFF

7

Changing the opening of linear expansion valve

Effective

8 Heat 4 degrees up Not effective

Not effective Effective

1234567 8 90

Under suspension

*2 Refer to

below for SW3-5

and SW-3-6.

9 3D i-see Sensor

The setting depends on the combination of

0 ceiling height setting SW3-9 and SW3-10. Refer to

below.

SW1-7 OFF ON OFF ON

SW1-8 OFF OFF ON ON

Extra low Low Setting air flow stop

SW3-3 OFF ON OFF ON

SW3-4 OFF OFF ON ON

Setting 1 Setting 2 Setting 3 Setting 4

SW3-9 OFF ON OFF ON

SW3-10 OFF Low ceiling OFF Standard ON High ceiling ON (High ceiling)

SW3-5 SW3-6 Vane setting Initial setting Setting

Vane position

OFF OFF Setting 1

Less smudging Downward position than the standard

ON

OFF Setting 2

Less draft*3 Upward position than the standard

OFF

ON Setting 3

Standard

Standard

ON

ON Unused

*3 Be careful of the smudge on ceiling.

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30

<PLFY-P32/40/50/63/80/100/125/140VEM-PA/-DA.TH> The black square () indicates a switch position.

Switch SW1 Function Selection

Pole
1
2 3 4 5 6 7 8 9 0

Function

Operation by switch

ON

OFF

Thermistor position

Built-in remote controller

Indoor unit

Filter clogging detection Provided

Not provided

Filter cleaning

2,500 hr

100 hr

Fresh air intake

Effective

Not effective

Switching remote display

Thermo-ON signal

display

Indicating fan operation ON/OFF

Air flow set in case of

Low*1

thermo-OFF at heating mode Setting airflow*1

Extra low*1 Depends on SW1-7

Auto restart function Effective

Not effective

Power ON/OFF by breaker Effective

Not effective

Effective timing

Remarks Address board

Under suspension

ON OFF 1234567 8 90

*1 Refer to

below.

SW2 Capacity
code setting

1­6

MODELS SW2 MODELS SW2 MODELS SW2

ON 32 OFF
123456

63

ON OFF

123456

ON 125 OFF
123456

ON 40 OFF
123456

80

ON OFF

123456

140

ON OFF

123456

ON 50 OFF
123456

100

ON OFF

123456

Before power supply
ON

Indoor controller board Set while the unit is off.

Set for each capacity.

SW3 Function setting

1 Heat pump/Cooling only Cooling only

2

Heat pump —

Under suspension

Indoor controller board

3 3D i-see Sensor 4 positioning

The setting depends on the combination of

Before power

SW3-3 and SW3-4. Refer to

below. supply ON

5 Vane horizontal angle 1 Second setting*2

First setting*2

ON

6 Vane horizontal angle 2 Third setting*2

Depends on SW3-5

OFF

7

Changing the opening of linear expansion valve

Effective

8 Heat 4 degrees up Not effective

Not effective Effective

1234567 8 90

Under suspension

*2 Refer to

below for SW3-5

and SW-3-6.

9 3D i-see Sensor

The setting depends on the combination of

0 ceiling height setting SW3-9 and SW3-10. Refer to

below.

SW1-7 OFF ON OFF ON

SW1-8 OFF OFF ON ON

Extra low Low Setting air flow stop

SW3-3 OFF ON OFF ON

SW3-4 OFF OFF ON ON

Setting 1 Setting 2 Setting 3 Setting 4

SW3-9 OFF ON OFF ON

SW3-10 OFF Low ceiling OFF Standard ON High ceiling ON (High ceiling)

SW3-5 SW3-6 Vane setting Initial setting Setting

Vane position

OFF ON

OFF Setting 1 OFF Setting 2

Less smudging Downward position than the standard Less draft*3 Upward position than the standard

OFF

ON Setting 3

Standard

Standard

ON

ON Unused

*3 Be careful of the smudge on ceiling.

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31

<PLFY-P32/40/50/63/80/100/125/140VEM-A.TH> <PLFY-P32/40/50/63/80/100/125 /140VEM-PA/-DA.TH>

Switch SW11 1s digit address setting SW12 10s digit address setting

Pole

SW14 Connection
No. setting

Rotary switch
78

6789A

345

Function

SW12 SW11

90 1

90 1

78

23

23

45 6

45 6

10

1

SW14
EF 0 12

Rotary switch
BCD

SW21 Function Selection

1 Setting the ceiling height 2 Setting the ceiling height

3 Setting the number of air outlet

4 Setting the number of air outlet

5 Setting for optional parts

6

Not used

Operation by switch

ON

OFF

Effective timing

Address setting should be done when M-NET remote controller is being used.
This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set.
Depending on the combination of SW21-1 and SW21-2. Refer to

below.

Before power supply
ON

Depending on the combination of SW21-3 and SW21-4.

Under suspension

Refer to

below.

Option Not used

Standard Not used

Remarks

Indoor controller board

SW12 SW11

90 1

90 1

78 BCD
78

45 6

45 6

23 345
23

6789A

Indoor controller board
SW14
EF 0 12
Indoor controller board

ON OFF 1 234 56

Ceiling height PLFY-P32/40/50/63/80VEM-A/-PA/-DA.TH

Silent

Standard High ceiling

PLFY-P100/125/140VEM-A/-PA/-DA.TH

Silent

Standard High ceiling

Blowout directions

SW21-1 SW21-2 SW21-1 SW21-2 SW21-1 SW21-2 SW21-1 SW21-2 SW21-1 SW21-2 SW21-1 SW21-2 OFF ON OFF OFF ON OFF OFF ON OFF OFF ON OFF

4 directions SW21-3 OFF SW21-4 ON

2.5 m

2.7 m

3.5 m

2.7 m

3.2 m

4.5 m

3 directions SW21-3 OFF SW21-4 OFF

2.7 m

3.0 m

3.5 m

3.0 m

3.6 m

4.5 m

2 directions

SW21-3 SW21-4

ON OFF

3.0 m

3.3 m

3.5 m

3.3 m

4.0 m

4.5 m

Note: The setting with

indicates the initial setting; To change it to other than

, switch setting is necessary.

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32

<PLFY-P32/40/50/63/80/100/125/140VEM-A.TH> <PLFY-P32/40/50/63/80/100/125 /140VEM-PA/-DA.TH>

Switch

Pole

Function

Operation by switch

ON

OFF

Effective timing

SW22 Function selection

Switch

Function

1

2

3 Pair No. of wireless remote controller

4 Pair No. of wireless remote controller

ON

OFF

Depends on the combination

of SW22-3 and 22-4

· To operate each indoor unit by each remote controller when installed 2 indoor units or more are near, Pair No. setting is necessary. Pair No. setting is available with the 4 patterns. Make setting for SW22-3, 22-4 of indoor controller board and the Pair No. of wireless remote controller.

· You may not set it when operating it by one remote controller. 1 Setting for indoor unit Set SW22-3, 22-4 on the indoor controller board according to the
table below.

2 Wireless remote controller pair number: Setting operation (Fig. 1 A)

Under operation

1. Press the

button 1 to stop the air conditioner.

or

2. Press the

button 2.

suspension

3. Check that function No.”1″ is displayed, and then press the

button 3. The Screen display setting screen will be displayed. (Fig. 2.)

Pair No. changing operation (Fig. 2 B) 1. Press the button 4.

2. Each time the button 4 is pressed, the pair No.0­3 changes.

3. Press the

button 3 to check the setting.

4. Press the

button 2.

Indoor unit SW22

SW22-3 SW22-4

ON

ON

OFF

ON

ON

OFF

OFF

OFF

Pair No. of wireless remote controller
0
1 2 3­9

Initial setting

SWE Test run
for Drain pump

Connector

Drain pump and fan are activated simultaneously after the connector SWE is set to ON and turn on the power.

SWE

SWE

OFF

ON

OFF

ON

The connector SWE is set to OFF after test run.

Under operation

Remarks
1 2 4 3
A
Fig. 1
B
Fig. 2
SWE OFF ON

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33

8-3. TEST POINT DIAGRAM
Indoor controller board

PLFY-P32VEM-A/-PA/-DA.TH PLFY-P63VEM-A/-PA/-DA.TH PLFY-P125VEM-A/-PA/-DA.TH

PLFY-P40VEM-A/-PA/-DA.TH PLFY-P80VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH

PLFY-P50VEM-A/-PA/-DA.TH PLFY-P100VEM-A/-PA/-DA.TH

TB15 MA-Remote controller connecting wire 1­3: 8.7­13 V DC (Pin1 (+))
TB5 M-NET transmission connecting wire 24­30 V DC (non-polar)
LED2 Power supply for MA-Remote controller CN52 Remote indicator CN60 Linear expansion valve (LEV) output 12 V DC pulse output CN51 Centrally controlled
CN5Y i-see Sensor motor output 12 V DC pulse output CN44 Pipe temperature thermistor 1­2: Liquid (TH22) 3­4: Gas (TH23) CN20 Room temperature thermistor (TH21) CN4F Drain float switch (FS)
CN4G Auto grille signal output
CN27 Damper signal output 12 V DC (1: +)
CNP Drain pump output (DP) 1­3: 220­240 V AC
CNMF Connect to the fan motor (MF) 1­4: 310­340 V DC 5­4: 15 V DC

CNV Vane motor output 12 V DC pulse
SW21 Ceiling height and discharge outlet number selector SW14 Branch No.
SW12 Address setting 10s digit
SW11 Address setting 1s digit
CN32 Remote switch
SW22 Pair No.setting for wireless remote controller
SW1 Function setting
SW2 Capacity setting
SW3 Function setting
SW4 Model selection
CN4Z i-see Sensor
SWE Test run (Drain pump) CN105 IT Terminal CN90 Connect to the wireless remote controller board (W.B)
LED1 Main power supply (Indoor unit: 220­240 V)

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34

FUSE 6.3 A 250 V
CND Power supply for indoor controller board 3­5: 220­240 V AC

SPECIAL FUNCTION

9-1. OPERATION (AUTOMATIC FILTER ELEVATION GRILLE: PLP-6EAJ/PLP-6EAJE)

(1) Normal operation

1 UP/DOWN Air intake grille is raised/lowered by commands of UP and DOWN.

UP/DOWN Machine 1

String 1b UP/DOWN Machine 2

Air intake grille does not move under the

state of no-load detection or obstacle detection.

Air intake grille stops automatically at the set lowering distance

from the ceiling level.

2 STOP It stops in the cases below : · When it reaches the set lowering distance from

Detection switch

String 2a String 2b

the ceiling level. It automatically stops after a predetermined period of lowering. · When it is stored in the panel.

String 1a

Fig.1

Air intake grille

The air intake grille is judged to be stored in the panel

when the storage detection switch is pressed for 5 seconds continuously.

· When receiving commands of STOP, DOWN while moving up or UP while moving down.

The STOP button is only available on the automatic filter elevation panel remote controller.

When the wired remote controller is used, there will be a slight delay in stopping due to transmission speed.

· When both string 1b and 2b are not loaded.

Only the string b in each UP/DOWN Machine has a tension detection switch.

(2) Special operation 1 Re-storage operation Case : Obstruction of the raising air intake grille before storage or malfunction of storage detection switch Re-storage operation will be performed when the intake grille has been raised the set distance but the storage detection switch is not engaged. In this case, the operation below will be repeated up to 4 times. 10 cm down 30 cm up ···· 10 cm down 30 cm up 2 No-load detection Case : UP/DOWN commands with no grille suspended. When both string 1b and string 2b are not loaded, the strings will not move. 3 Obstacle detection Case : Making contact with something while lowering. Should the loads on the string 1b and string 2b be removed due to the air intake grille making contact with something while lowering, the lowering operation will stop. The air intake grille will then be raised 10 cm and stop again.

[EMERGENCY OPERATION] 1. If the wireless remote controller for ELEVATION PANEL is faulty or lost, operation will be possible
using the emergency up/down switch at the wireless signal receiver or wired remote controller. For the operation using the emergency up/down switch at the wireless signal receiver, refer to
SW1 and SW2 on the [LEGEND] in the next page. 2. When machine for ELEVATION PANEL breaks down, a intake grille is fixed for a while, and
the operation of the unit can be done. Refer to installation manual with the grille for the details such as an installation method.

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35

9-2. ELECTRICAL CIRCUIT (Controller board and wiring diagram (Panel))
9-2-1 DIP SW

SW2

[LEGEND]

SYMBOL

NAME

U.B

ELEVATION PANEL CONTROLLER BOARD

LED2

LED ORANGE (INTAKE GRILLE CONDITION (See table *1))

LED4

LED GREEN (COMMUNICATION WITH INDOOR UNIT)

U.K 1 M

ELEVATION MACHINE MOTOR (ELEVATION)

LS21 DETECTION SWITCH (STRING TENSION)

I.B

INDOOR UNIT CONTROLLER BOARD

W.B

PCB OF SIGNAL RECEIVER

BZ BUZZER

RU RECEIVING UNIT

LED1

LED GREEN (OPERATION INDICATION)

LED2

LED ORANGE (PREPARATION FOR HEATING)

SW1

EMERGENCY HEATING

INTAKE GRILLE/DOWN

(LONG PRESS FOR OVER 2 SECONDS) (SHORT PRESS)

SW2

EMERGENCY COOLING

INTAKE GRILLE/UP

(LONG PRESS FOR OVER 2 SECONDS) (SHORT PRESS)

LS1

DETECTION SWITCH (INTAKE GRILLE STORAGE)

R.B

WIRED REMOTE CONTROLLER

<*2>SW2 on U.B

LOWERING DISTANCE

SET UP

1.2m

ON OFF
123456

1.6m (Initial

ON OFF

setting)

123456

2.0m

ON OFF
123456

2.4m

ON OFF
123456

LOWERING DISTANCE

SET UP

2.8m

ON OFF
123456

3.2m

ON OFF
123456

3.6m

ON OFF
123456

4.0m

ON OFF
123456

Note: The actual lowering distance might be different from the distance in the table 2 since it can also be set using the wired remote controller.

LED2 LED4

[EMERGENCY OPERATION]

1. If the wireless remote controller for ELEVATION PANEL is faulty or lost, operation

will be possible using the emergency up/down switch at the wireless signal receiver

or wired remote controller.

For the operation using the emergency up/down switch at the wireless signal receiver, refer to SW1 and SW2 on the left [LEGEND].

2. When machine for ELEVATION PANEL breaks down, a intake grille is fixed for

a while, and the operation of the unit can be done.

Refer to installation manual with the grille for the details such as an installation

method.

<*1> LED2 on U.B

LED2

INTAKE GRILLE CONDITION

U.K 1

LS1

LS21

M

U.K 1 LS21
M

LIGHTING

INTAKE GRILLE HOUSED AND STRING TENSIONED

1-TIME BLINKING INTAKE GRILLE NOT HOUSED AND STRING TENSIONED

2-TIME BLINKING STRING NOT TENSIONED

U.B

(GNYE)

21
CN2E (RD)

Grille side

Indoor unit

I.B

side

21 CN2G (BK)

3 21
CN3C (WH)

3 21
CN3B (WH)

2

1

CN2F (BK)

Lowering distance setting <See table *2>

ON OFF

SW2

123456

LED4 LED2

CN4G (BK)

4

1

4

CN4G (BU)

W.B RU BZ
CNB (WH)

SW2 SW1 LED1 LED2

19

9

R.B

TB5 2

TB6

CN90

2

2

(WH)

1

1

[Note] 1. Symbols used in wiring diagram above are, 2. The black square ( ) indicates a switch position.

: Connector,

: Terminal (block).

9-2-2. Check point of trouble

<LED 2 Orange display>

Turn OFF

: No power supply

Blink

: Storage detection switch ON (short)

One blink

: Storage detection switch OFF (open)

Two blinks : Tension detection switch OFF (open)

<LED 4 Green display>

Blink

: Connecting

Check item Up/down controller P.C. board supply voltage Up/down machine supply voltage

Check point
CN4A (between 1­2)
CN3B (between 1­2) CN3C (between 1­2)

Normal 11­14 V AC
10­13.5 V DC

Remarks
Check when instructing up/down with LED blinking once.

<Up/down machine>
Check item Storage detection switch Tension detection switch Motor
Entwining strings

Check point CN2E
CN2F, CN2G CN3B, CN3C Pull string

Normal open or short
open or short 5­20 ” Retention: about 2 kgf

Check contents Check if it is short when pressing push switch.
Check if it is short when string b is tensioned. Check if it is not open or short. Check if string is drawn out by pulling with 4 kgf.

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9-3. TROUBLESHOOTING

· Check the following points.

Problem

Possible Reason

Intake grille does not function

Air-conditioner is running.

with operation of the remote

Power failure.

controller.

Batteries are not inserted into the wireless remote controller. Or battery power is running low.

There is something on the intake grille. Or something is stuck in the intake grille.

Corrective Action Stop running the air-conditioner and try again. After recovering from power failure, try again. Install or replace the battery.
Remove the objects or obstacles from the intake grille. Or, remove the stuck object.

Intake grille cannot be placed in the correct position.

There is something on the intake grille. Filter is not properly installed.

Intake grille is not hung with all 4 hooks.

Intake grille stops lowering in mid flow. (Intake grille would not lower any further.)
Noises are made during up/down operation. (While intake grille is moving up/down.)

Because the intake grille has finished lowering to the auto-stop position.
This is the noise made when the string is winded and unwound.

Remove the objects or obstacles from the intake grille.
Lower the intake grille again and check whether the filter is installed in the correct position.
Lower the intake grille again and hang the hook on the intake grille.
This is normal. Note: If you want to change the setting for the lowering distance, contact your dealer.
This is normal.

Noises are made while placing the intake grille in.
Intake grille repeats rising and lowering several times while being placed in the correct position.

This is the operational noise for placing the intake grille in securely.
This is the operation for placing the intake grille in securely.

Intake grille leans toward one side The speeds of winding each string is slightly

during the up/down operation.

different.

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DISASSEMBLY PROCEDURE

PLFY-P32VEM-A/-PA/-DA.TH PLFY-P40VEM-A/-PA/-DA.TH PLFY-P50VEM-A/-PA/-DA.TH

PLFY-P63VEM-A/-PA/-DA.TH PLFY-P80VEM-A/-PA/-DA.TH PLFY-P100VEM-A/-PA/-DA.TH

PLFY-P125VEM-A/-PA/-DA.TH PLFY-P140VEM-A/-PA/-DA.TH

Be careful when removing heavy parts.

OPERATING PROCEDURE

PHOTOS & ILLUSTRATIONS

1. Removing the filter (1) Slide the knob of air intake grille toward the arrow to open the air intake grille. (See Figure 1) (2) Pull down the lever of the air intake grille to remove the filter. (See Figure 2)

Figure 1

Air intake grille

Knob Grille

2. Removing the air intake grille

Figure 2

(1) Slide the knob of air intake grille toward the arrow to

open the air intake grille. (See Figure 1)

(2) Remove the hook of drop prevention strap from the

panel.

(3) Remove the air intake grille.

Hook of drop

prevention strap

Filter

3. Removing the electrical box cover (1) Remove the air intake grille and the filter. (Refer to procedure 2) (2) Loosen the 2 electrical box cover fixing screws (M4×10) approximately 2 to 3 mm. (See Photo 1) (3) Slide the electrical box cover toward the arrow to remove. (See Photo 2)

Photo 1

Electrical box cover fixing screws

Intake grille

Photo 2

Electrical box cover

Slide

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OPERATING PROCEDURE
4. Removing the room temperature thermistor (TH21) (1) Remove the electrical box cover. (See Photo 1 and 2) (2) Disconnect the connector CN20 (Red) from the indoor controller board. (3) Remove the room temperature thermistor with its holder. (See Photo 4)

Photo 3

PHOTOS

Indoor controller board

Room temperature detection thermistor

Electrical box

CN20

Electrical box fixing screws (M5 ×10)

Electrical box fixing screws (M5 × 10)

Photo 4

Thermistor (TH1)

5. Removing the indoor controller board (I.B) (1) Remove the electrical box cover. (See Photo 1 and 2) (2) Disconnect the connectors: CNMF (White) for fan motor CNV (White) for vane motor CN5Y (White) for motor for i-see Sensor (Option) CN4Z (White) for sensor for i-see Sensor (Option) CN90 (White) for signal receiver (Option) CNP (White) for drain pump CN4F (White) for float switch CN44 (White) for thermistor (TH22/TH23) CN60 (White) for LEV CN01 (Black) for Indoor/Outdoor connecting line CN3C (Blue) for Indoor/Outdoor transmission

Photo 5

Disconnect the connectors for optional parts, if any.

(3) Disconnect the lead wire connected to the TB5 on the indoor controller board. TB5: M-NET transmission connecting wire
(4) For the unit controlled with the wireless remote controller, disconnect the lead wire connected to the TB15 on the indoor controller board.
(5) Remove the indoor controller board (3 holders/4 hooks). (See Photo 5)

Thermistor holder Holders
Hooks

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OPERATING PROCEDURE
6. Removing the electrical box (1) Remove the electrical box cover (See Photo 1 and 2) and the connectors (Refer to procedure 5). (2) Remove the electrical box fixing screws (M5×10: 2 screw). (See Photo 3) <Electrical parts in the electrical box> · Terminal block for earth and reactor · Indoor controller board · Thermistor (TH) (3) Remove the electrical box (2 hooks).

Be careful when removing heavy parts.

PHOTOS & ILLUSTRATIONS

Photo 6

Bell mouth fixing screws

Hooks

Bell mouth

7. Removing the turbo fan (1) Remove the electrical box. (See Photo 3 and refer to procedure 6) (2) Remove the bell mouth (tapping screw 4×10: 2 screws). (See Photo 6)

< With nut and square washer > (3) Remove the nut and square washer. (See Photo 6 and 7) (4) Remove the turbo fan.

Photo 7
Nut and square washer or nut and washer

< With nut and washer > (3) Remove the nut (M8 × 1) and square washer. (See Photo 7 and 8.) (4) Remove the turbo fan. Note 1: When assembling the turbo fan, attach it so that its tabs fit the holes of washer. Note 2: Nut tightening torque: 4.5 ± 0.5 Nm. < Nut and square washer >

Turbo fan

< Nut and washer > Washer tabs

holes

Photo 8

Photo 9

Electrical box Turbo fan

Turn this way to tighten.

Turn this way to loosen.

(The same directions as the fan rotation.)

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OPERATING PROCEDURE
8. Removing the fan motor (MF) (1) Remove the turbo fan. (See Photo 8 and refer to procedure 7) (2) Remove the lead cover (tapping screw 4×10: 2 screws).(See Photo 10) (3) Loosen the 2 clamps. (4) Remove the 3 nuts and washers (M5) . (5) Remove the fan motor. (6) Remove the 3 rubber mounts.
Figure 3: Partial cross section

PHOTOS & ILLUSTRATIONS
Photo 10
Nuts and washers Rubber mounts

Lead cover

Fan motor

Fan motor

Lead cover fixing screws

Rubber mount

Washer and nut

Clamps (2 points)

Coil plate

Note: When re-attaching the motor mount, make sure that the thicker end faces the motor shaft.

9. Removing the panel (1) Remove the electrical box fixing cover. (See Photo

  1. (2) Disconnect the connector for vane motor (CNV: White). (Refer to procedure 5) (3) Loosen the 4 corner panel fixing screws (tapping screw 4×16). (See Figure 4) (4) Slide the corner panel to the direction of the arrow 1, and remove the corner panel. (See Figure 4) (5) Remove the 4 installation screws (M5×28). (See Photo 11) (6) Release the 2 temporary hanging hooks to remove the grille. (See Photo 12)

Figure 4

Corner panel

Corner panel

Screw Close-up Grille

Photo 11

Photo 12

Temporary hanging hook

Installation screw

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OPERATING PROCEDURE

10. Removing the drain pan (1) Remove the electrical box. (See photo 3 and refer to procedure 6) (2) Remove the bell mouth (tapping screw 4×10 : 2 screws). (See Photo 6) (3) Remove the drain pan (screw M5×10: 4 screws).

Photo 13

PHOTOS/FIGURES
Drain plan

Drain pan fixing screws

Drain pan fixing screws

11. Removing the pipe temperature/liquid thermistor (TH22) and condenser/evaporator temperature thermistor (TH23) (1) Remove the drain pan (Refer to procedure 10) and loosen the 2 clamps of the coil plate. (See Photo 10) (2) Remove the coil plate (tapping screw 4×10: 2 screws). (3) Disconnect the pipe temperature/liquid thermistor (TH22) and condenser/evaporator temperature thermistor (TH23) from the holder.

Photo 14

Pipe temperature detection thermistor/ gas (TH23)

Pipe temperature detection thermistor/ liquid (TH22)

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OPERATING PROCEDURE
12. Removing the drain pump (DP) (1) Remove the drain pan. (Refer to procedure 10) (2) Cut the hose band and remove the hose. (3) Loosen the clamp of the drain pump. (4) Remove the drain pump (tapping screw 4×10: 2 screws/2 hooks). (5) Cut the drain pump base and lead wire fixing band. (See Figure 5) (6) Remove the lead wire of the drain pump from the clamp of the drain pump base. (See Figure 5) (7) Remove the drain pump (tapping screw: 3 screws). (See Figure 6)

Photo 15
Clamp

PHOTOS/FIGURES

Drain pump

Float switch

Drain pump base fixing screws

Hose band

Float switch fixing screw

Figure 6

Tapping screws

Figure 5

Clamp of the drain pump base
Drain pump base and lead wire fixing band

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OPERATING PROCEDURE

PHOTOS/FIGURES

13. Removing the float switch (FS) (1) Remove the drain pan. (Refer to procedure 10) (2) Loosen the clamp of the drain pump. (See Photo 15) (3) Remove the float switch (tapping screw 4×10: 1 screw/1 hook). (See Photo 15) (4) Remove the float switch base and the lead wire fixing band. (See Photo 16) (5) Remove the lead wire from the U shaped portion of the float switch base. (See Photo 16) (6) Slide the float switch towards the arrow to remove from the float switch base.

Photo 16
Float switch

Do not hold this floating part when lifting; Doing so will cause malfunction.
Float switch base

U shaped portion of the float switch base

Float switch base and lead wire fixing band

14. Removing the heat exchanger (1) Remove the drain pan. (Refer to procedure 10) (2) Remove the piping cover (tapping screw 4×10: 3 screws). (3) Remove the coil plate (tapping screw 4×10: 2 screws). (4) Remove the heat exchanger fixing screws (tapping screw 4×10: 2 screws). (5) Remove the coil support (tapping screw 4×10: 1 screw each) P32­80: 1 coil support (See photo 17) P100, 125: 3 coil supports (See photo 18)
(6) Remove the heat exchanger.

Photo 17

Coil support fixing screw

Heat exchanger fixing screws

Coil support

Photo 18

Heat exchanger fixing screws

Coil supports

Piping cover

Coil plate

Heat exchanger

Piping cover

Coil support fixing screws

Coil plate

Heat exchanger

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HEAD OFFICE : TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

MITSUBISHI ELECTRIC CONSUMER PRODUCTS (THAILAND) CO., LTD. 700/406 MOO 7, TAMBON DON HUA ROH, AMPHUR MUANG, CHONBURI 20000 THAILAND Issued : Jun. 2023 No. TCH031 REVISED EDITION-C Issued : Feb. 2022 No. TCH031 REVISED EDITION-B Issued : Nov. 2021 No. TCH031 REVISED EDITION-A Published : Dec. 2018 No. TCH031 Made in Thailand

Specifications are subject to change without notice.

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